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Flexim PIOX R500, Operating Instruction

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Flexim PIOX R500 Operating Instruction Download Page 62

11  Maintenance and cleaning
11.3  Firmware update

PIOX R721

2021-09-01, UMPIOX_F72xV1-3EN

62

11.3

Firmware update

A firmware update is carried out with FluxDiagReader or FluxDiag (option).
• For the connection of the transmitter to a PC, see section 7.5.
• For the operation of FluxDiagReader or FluxDiag see the help functions of these programs.

Summary of Contents for PIOX R500

Page 1: ...PIOX R721 R500 UMPIOX_R721V1 3EN Operating instruction...

Page 2: ...7 660 Fax 49 30 936 67 680 E mail info flexim com www flexim com PIOX is a registered trademark of FLEXIM GmbH Operating instruction for PIOX R721 R500 UMPIOX_R721V1 3EN 2021 09 01 Article number 2517...

Page 3: ...dous situations 10 3 General principles 11 3 1 Measurement principle 11 3 2 Diagnostic values 14 3 3 Sensor values 14 4 Product description 15 4 1 Handling concept 15 4 2 Display 17 4 3 Keyboard 18 5...

Page 4: ...ntenance 61 11 2 Cleaning 61 11 3 Firmware update 62 12 Dismounting and disposal 63 12 1 Dismounting 64 12 2 Disposal 64 13 Outputs 65 13 1 Analog output 65 13 2 Digital output 71 14 Inputs 75 14 1 Co...

Page 5: ...Calibration 90 19 Settings 91 19 1 Dialogs and menus 91 19 2 Working with parameter records 92 19 3 Contrast settings 93 19 4 HotCodes 93 19 5 Key lock 94 Annex A Menu structure 95 B Start up protocol...

Page 6: ...Table of contents PIOX R721 2021 09 01 UMPIOX_F72xV1 3EN 6...

Page 7: ...ion or miss information please inform us We will be grateful for any suggestions and comments regarding the concept and your experience working with the measuring equipment If you have any suggestions...

Page 8: ...el has to be suitably trained and experienced for the work Observe the Safety instructions for the use in explosive atmospheres see document SIPIOX_R721 Observe the instructions for hazardous substanc...

Page 9: ...carry out periodic checks for changes or damages that can present a danger For further information contact FLEXIM Observe the specifications for the installation and connection of the transmitter sen...

Page 10: ...g paper foam bubble wrap Protect the cardboard box against humidity 2 8 Recommended procedure in hazardous situations Fire fighting measures If possible disconnect the transmitter from the power supp...

Page 11: ...hits a measuring prism The light beam is split and refracted at the lateral surfaces of the measuring prism The resulting light rays are focused in a lens and reproduced on the image sensor creating...

Page 12: ...nciple PIOX R721 2021 09 01 UMPIOX_F72xV1 3EN 12 Fig 3 1 Path of light beam within the sensor 1 sensor electronics 2 LED 3 slit images 4 image sensor 5 measuring prism 6 temperature probe 7 fluid 8 de...

Page 13: ...temperature but rather at a reference temperature The transmitter converts the refractive index In case temperature coefficients for the fluid are stored they will be used to calculate the refractive...

Page 14: ...ideal one SNR The SNR unit dB is the ratio of useful signal and noise signal A high SNR is ideal Combination of diagnostic values It is possible to realize a combined evaluation of diagnostic values...

Page 15: ...he keyboard By pressing or the following menus are displayed consecutively Parameters Start measurement 1 Show measurement 2 Stop measurement 2 Inputs Outputs Event trigger Data logger Calibration Com...

Page 16: ...ameter settings or configuration of the transmitter outputs Fig 4 2 Command panel of the transmitter 1 LCD display backlit 2 keyboard Tab 4 1 Description of the menu menu description Parameters input...

Page 17: ...s 1 menu 2 menu item currently edited 3 area for scroll lists or input fields Tab 4 2 Navigation horizontal scroll list vertical scroll list input fields scroll horizontally with or scroll vertically...

Page 18: ...t press return to the previous menu item long press several seconds return to the main menu During the measurement display of the menu Show measurement scroll to the left right through a scroll list s...

Page 19: ...board box against humidity 5 2 Storage Store the measuring equipment in a dry place Caution When packaging the transmitter can fall down There is a danger of crushing body parts or damaging the measur...

Page 20: ...d qualified personnel Danger Working in mines or cramped confines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required pe...

Page 21: ...ng Close the housing cover Tighten the screws of the transmitter housing with a max torque of 1 Nm Caution Possible danger by opening the equipment at improper ambient conditions Open the transmitter...

Page 22: ...6 1 2 1 Wall mounting Transmitter with stainless steel housing Fix the transmitter to the wall using 4 screws Fig 6 2 Transmitter 1 screws Notice Install the equipment in a shady place the cable glan...

Page 23: ...the transmitter 1 to the lower hooks 7 of the wall mount Fix the transmitter to the wall mount by locking the stop bolt 4 into the destined hole and by firmly tightening the screw 5 Fig 6 4 Transmitt...

Page 24: ...ounting on a pipe 2 The pipe mounting kit is fixed to the pipe by using tension straps Fix the transmitter to the pipe by using tension straps instead of shackles Notice The pipe has to be sufficientl...

Page 25: ...r to the lower hooks 8 of the wall mount Fix the transmitter to the wall mount by locking the stop bolt 2 into the destined hole and by firmly tightening the screw 3 Notice For the mounting on pipes t...

Page 26: ...is situated at the rear part of the sensor housing The following 2 sensor designs are available chemistry design hygiene design The designs essentially differ in sealing concept and size and form of t...

Page 27: ...see technical specification Protect the sensor against direct sunlight rain and vibrations The ambient temperature at the measuring point has to be within the operating temperature range of the sensor...

Page 28: ...sensor in the pipe segment with the smaller pipe diameter if the flow direction is as indicated Positioning of the sensor in the cover If possible install the sensor on the side or at the bottom of t...

Page 29: ...ge of the measuring prism and the temperature probe points downward If the sensor is correctly installed the arrows on the sensor housing are horizontal and the point on the sensor housing points down...

Page 30: ...vertical pipe basic presentation Vertical pipe Flow direction and orientation of the sensor head The measuring point on a vertically mounted pipe has always to be filled The fluid should flow upward T...

Page 31: ...d flange using the supplied process connection or directly flanged into a T piece as a long version 6 2 2 4 Installation of the sensor hygienic design The sensor can be connected to the standardized c...

Page 32: ...fines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required personal protective equipment Observe the applicable rules War...

Page 33: ...he cable gland Insert the sensor cable through the housing cover Tighten the gasket ring side of the basic part firmly into the housing cover Connect the sensor cable to the terminals of the transmitt...

Page 34: ...e housing cover Tighten the screws Fix the cable gland by screwing the cap nut onto the basic part Fig 7 2 Preparation of the sensor cable 1 cap nut 2 compression part 3 basic part 4 gasket ring side...

Page 35: ...sensor cable to the terminals of the transmitter Important The degree of protection of the transmitter is only ensured if all cables are tightly fitted using cable glands and the housing is firmly sc...

Page 36: ...r Connect the power cable to the transmitter see section 7 2 1 Fig 7 6 and Tab 7 4 Important The degree of protection of the transmitter will only be guaranteed if the power cable fits firmly and tigh...

Page 37: ...ing sealing ring only for cable gland M20 not for cable gland 1 2 NPS Insert the cable into the housing of the transmitter Fix the cable gland by screwing the cap nut onto the basic part Fix the senso...

Page 38: ...ng the cap nut onto the basic part Connect the cable to the terminals of the transmitter 7 3 Outputs Connect the output cable to the transmitter see 7 2 1 Fig 7 9 and Tab 7 5 Fig 7 8 Cable gland for a...

Page 39: ...l switchable current outputs are jointly switched to active and passive in the menu item Outputs active current output Uint 15 V Rext 250 passive current output Uext 8 30 V Uext 0 021 A Rext 8 V examp...

Page 40: ...it 2 Tab 7 5 Output circuits output transmitter external circuit remark internal circuit connection The number type and connections of the outputs depend on the order Rext is the sum of all ohmic resi...

Page 41: ...ible voltage between the inputs and against PE is 60 V DC permanent Fig 7 10 Connection of the transmitter inputs Important The terminals Txa and Txb must not be connected Tab 7 6 Connection of an act...

Page 42: ...r the supply of the passive current source Important The terminals Txa and TxB must not be connected Important Observe the correct polarity in order to avoid damaging the current source A permanent sh...

Page 43: ...of the transmitter and the PC 7 5 2 LAN interface The transmitter can be connected to the PC or LAN via a LAN cable Transmitter with stainless steel housing Remove the blind plug to connect the cable...

Page 44: ...ector into the LAN interface Position the cable in the housing as shown in Fig 7 12 Fix the cable gland by screwing the cap nut onto the basic part Fix the sensor cable by tightening the cable gland w...

Page 45: ...on provided by the manufacturer Install the connector see the documentation provided by the manufacturer Insert the connector into the LAN interface Fix the foldable ferrite core to the cable Position...

Page 46: ...tive equipment Observe the applicable rules Caution Safety and accident prevention regulations for electrical systems and equipment Failure to observe these regulations may lead to severe injuries Obs...

Page 47: ...d Press ENTER Select Metric or Imperial Press ENTER Select Yes if the transmitter is to be used in the region of Canada Press ENTER This display will only be indicated if Imperial is selected 8 2 Swit...

Page 48: ...device 7 LED of USB host not used Tab 8 1 Operation state of the transmitter LED sensor lights when the transmitter is in measuring mode red invalid measurement green valid measurement LED of LAN act...

Page 49: ...ntly running it will be stopped It will be requested whether the initial settings are to be carried out If Yes is selected the following setting dialogs will be displayed Language Date time Units of m...

Page 50: ...egarding the transmitter is displayed Miscellaneous System settings Transmitter info display description Product name designation of the transmitter Serial number serial number of the transmitter Firm...

Page 51: ...he transmitter and the sensor have to be checked for proper condition and operational safety before each use The housing of the transmitter must always be closed during operation Observe that connecti...

Page 52: ...t Press ENTER For the activation of the text input see Miscellaneous Dialogs Menus Measuring point no Notice Avoid a simultaneous parameter entry via the keyboard and the USB LAN or process interface...

Page 53: ...x API from the scroll list Press ENTER This display will only be indicated if Other fluid is selected Fluid temperature Enter the fluid temperature at the operating point Press ENTER Notice Customized...

Page 54: ...icle fraction mol ppm volume fraction Volume fraction volume fraction of the analyte in the mixture Vol vol ppm concentration analyte Analyte concentr analyte mass per volume of the mixture at referen...

Page 55: ...yed measured value is a floating average of the last x seconds with x being the damping factor The display thus takes x seconds to fully respond to changes of the measured value If Swift damping is de...

Page 56: ...e measurement as follows By pressing or additional physical quantities can be displayed during the measurement Press to display the measured values in line 5 The designation of the physical quantity i...

Page 57: ...e menu Show measurement to return to the measured value display Press ENTER 9 8 Stop of the measurement Press during the measurement The measurement is running in the background The symbol is displaye...

Page 58: ...ped confines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required personal protective equipment Observe the applicable ru...

Page 59: ...e the sensor is correctly connected to the transmitter The sensor must be recognized by the transmitter The serial number of the sensor will be displayed see menu item Parameters Connected transd The...

Page 60: ...mped conditions Wear the required personal protective equipment Observe the applicable rules Warning Touching live parts Electric shock or arc faults can lead to severe injuries The measuring equipmen...

Page 61: ...intervals item maintenance step interval measure transmitter visual inspection for corrosion damages and contamination annually or more frequently depending on the ambient conditions cleaning firmware...

Page 62: ...01 UMPIOX_F72xV1 3EN 62 11 3 Firmware update A firmware update is carried out with FluxDiagReader or FluxDiag option For the connection of the transmitter to a PC see section 7 5 For the operation of...

Page 63: ...ng in mines or cramped confines Risk of intoxication and or asphyxiation because of emerging gases risk of injuries because of cramped conditions Wear the required personal protective equipment Observ...

Page 64: ...ous fluids The contact to the fluid may result in personal or material damage or dangerous situations The disassembly must be carried out while the pipe is empty and pressureless After dismounting the...

Page 65: ...I1 Select the output Current Ix Press ENTER If the output has already been enabled it is displayed as follows Current I1 Select Yes to enable an output or change the settings for an already enabled ou...

Page 66: ...er R1 limit message Event trigger R1 R2 limit message Event trigger R2 R3 limit message Event trigger R3 R4 limit message Event trigger R4 Miscellaneous Custom Input 1 measured values of input quantit...

Page 67: ...be displayed Repeat the input Error output An error value can be defined which is output if the source item cannot be measured Select a list item for the error output Press ENTER If Other value is se...

Page 68: ...OX_F72xV1 3EN 68 Tab 13 3 Examples for the error output output range 4 20 mA list item output signal Minimum 4 0 mA Last value Maximum 20 0 mA Other value error value 3 5 mA I mA 20 4 td t0 t1 t I mA...

Page 69: ...to the terminals of the output Select Yes to test the output Select No to display the next menu item Press ENTER Enter a test value It has to be within the output range Press ENTER If the external me...

Page 70: ...xternal measuring instrument to the terminals of the output Select Yes to test the output Select No to display the next menu item Press ENTER Enter a test value It has to be within the output range Pr...

Page 71: ...e a measurement is not possible an event occurs 13 2 1 Configuration of a digital output as binary output Select the menu Outputs Press ENTER Select Yes to change the settings for an assigned output o...

Page 72: ...information is displayed Press ENTER Outputs Source item Tab 13 4 Output of status values and event values source item status value event value physical quantities Refractometer x Analysis x Fluid pr...

Page 73: ...to repeat the test Finish to display the next menu item Press ENTER Select Yes to test the status of the output signal Select No to display the next menu item Press ENTER Select a list item as test v...

Page 74: ...ic Status error binary output is de energized measured value has to be high ohmic NO Status OK binary output is de energized measured value has to be high ohmic Status error binary output is energized...

Page 75: ...ere Current I1 Select Yes to enable an input or change the settings for an already enabled input Select No to cancel the enabling and to return to the previous menu item Press ENTER 14 1 1 Temperature...

Page 76: ...m 0 20 mA 4 20 mA Other range Press ENTER If Other range is selected enter the values Input MIN and Input MAX Measuring range Enter the lowest expected measured value The unit of measurement of the so...

Page 77: ...dition is met if the measured value is outside the defined range Press ENTER Enter the limit for the switching condition Press ENTER This display will only be indicated if MAX x limit or MIN x limit i...

Page 78: ...Press ENTER If the transmitter displays a value here Temperature the input functions Press ENTER Select Repeat to repeat the test Finish to display the next menu item Press ENTER 14 2 Assignment of a...

Page 79: ...ues for several transmitters Select the menu item Start storing Press ENTER Select the moment at which to start the storing Data logger Configuration Enable logger Start storing Storage rate Ringbuffe...

Page 80: ...s not occur Press ENTER Select in the scroll list a storage rate for storing the measured values in case the event occurs Press ENTER Enter the time interval for the measured values to be stored befor...

Page 81: ...h 57m is displayed if no measured values have been overwritten Log 1d 6h 57m is displayed if the old measured values have been overwritten Select the menu item Configuration Press ENTER until the menu...

Page 82: ...gnal can be activated or deactivated in the menu Data logger Configuration Beep on storage Select On to activate the acoustic signal Select Off to deactivate the acoustic signal Press ENTER 15 2 Delet...

Page 83: ...measurement has started and the ringbuffer is deactivated Full time time at which the data logger will be full This display will only be indicated if the measurement has started the ringbuffer is deac...

Page 84: ...em Network Press ENTER Manual input Select Manual to enter the network parameter IP address subnet mask and standard gateway Default values in the transmitter IP address 192 168 0 70 subnet mask 255 2...

Page 85: ...defined Event trigger Select Rx Enable Rx Source item Define the function see annex A Event trigger Rx Event trigger Rx Enable Event trigger Rx Enable Source item Tab 17 1 Source items source item lis...

Page 86: ...igger will switch if the measured value falls below the lower limit Within range The event trigger will switch if the measured value is within the defined range Out of range The event trigger will swi...

Page 87: ...in which the event trigger has to be switched Press ENTER Definition of the switching delay Enter a time interval after which the event trigger has to switch in case the event occurred Press ENTER Ent...

Page 88: ...easured values around the value of the switching condition An event trigger with switching condition ERR x fail will be activated during a measurement failure An event trigger of the type Non hold wil...

Page 89: ...t log Press ENTER A list is displayed containing all error messages since the last time the transmitter was switched on Press and to select an error message Press ENTER The display indicates the cause...

Page 90: ...The correction value is added to the value calculated by the transmitter Select the menu item Calibration Result offset Press ENTER Select On to define an offset for the displayed physical quantity Pr...

Page 91: ...emperature offset Select Yes to enable the input of a temperature correction Press ENTER Display of the last value Select the menu item Display last value Select Yes to display the last valid value If...

Page 92: ...parameters 19 2 2 Creation of a parameter record The parameters have first to be entered in the following menus Parameters Inputs Outputs Event trigger Data logger Calibration Communication Miscellane...

Page 93: ...program branch Press C Enter the HotCode via the keyboard It is not displayed during the input Language The language selection can either be carried out via the menu Miscellaneous or a HotCode After t...

Page 94: ...ow parameters Press ENTER Deactivate the key lock Deactivation of the key lock Select the menu item Key lock Press ENTER Enter a 6 digit key lock code Press ENTER Disabled functions with activated key...

Page 95: ...e index Refractometer Analysis Fluid properties Miscellaneous Refractive index Scale Fluid temp Output info Function Select analysis quant Test signal Type Volume fraction Test mea range Trigger value...

Page 96: ...ss fraction Volume fraction Analyte concentr Matrix concentration Density Norm density Norm refrac index Unit of measurement 1 OP analysis quantity Show range info Damping Error value delay 2 Legend 1...

Page 97: ...ex PIOX R721 A Menu structure 97 UMPIOX_R721V1 3EN 2021 09 01 Measurement start Main menu Start measurement Measurement started Stop measurement Show measurement Display parameters Read only mode Yes...

Page 98: ...ry Temperature Tx Enable No Yes Pt100 Pt1000 Temperature offset 1 No Yes Temperature Trigger value No Yes Function Within range Out of range MAX x limit MIN x limit ERR x fail Range center Trigger val...

Page 99: ...stomized Current Input name Unit of measurement Decimal places Input range 0 20 mA 4 20 mA Other range Input MIN I Input MAX I Start of meas range End of meas range Error value Yes No Trigger value No...

Page 100: ...tomized Voltage Input name Unit of measurement Decimal places Binary Bx Enable Input range No Yes 0 20 mA 4 20 mA Other range Negate input Input MIN U Input MAX U Yes No Start of meas range End of mea...

Page 101: ...p Sensor humidity Amplification Brix scale Mass fraction Fluid temp Fluid density Norm density Custom Input 1 Custom Input 2 Custom Input 3 Custom Input 4 R1 R2 R3 R4 Status Values Output range Output...

Page 102: ...imit Within range Out of range ERR x fail Type Non hold Hold for a while Hold Hold interval 1 2 Range center Trigger value Outputs Range width Hysteresis Select an output Glitch interval Enable Failur...

Page 103: ...Logger full Meas val Series Occup Logger Immediately Full 5 minutes Full 10 minutes Full 15 minutes Full 30 minutes Full hour Event based 1 Storage rate w o trig Storage rate trig Buffer time Storage...

Page 104: ...Annex A Menu structure PIOX R721 2021 09 01 UMPIOX_R721V1 3EN 104 Calibration Calibration Scale offset Result offset Yes No Yes No value value...

Page 105: ...s Type Out of range ERR x fail MAX x limit MIN x limit ERR x fail Non hold Hold for a while Hold Range center Trigger value Hold interval Range width Hysteresis 1 2 Range center Trigger value Glitch i...

Page 106: ...ng point e g operating point CIP input of offsets device sensor PIOX R500 ser no transmitter PIOX R721 ser no process fluid solvent physical quantity concentration operating point range other componen...

Page 107: ...utput range mA abs sign error mA terminal I1 P1 P1 I2 P2 P2 I3 P3 P3 I4 P4 P4 type source item trigger condition trigger value trigger hysteresis trigger duration hold 0 1 terminal R1 P5a P5b R2 P6a P...

Page 108: ...sensor to FLEXIM to replace the gaskets C 2 Functional test measuring point designation type of change settings and measured values in the transmitter characteristic curve of the fluid created by date...

Page 109: ...After the cleaning we recommend to check the zero point PIOX R500 is checked using deionized water Select Brix in the menu item Parameters Fluid Other fluid Scale default Brix value 0 input of offsets...

Page 110: ...Annex D Conformity declarations PIOX R721 2021 09 01 UMPIOX_F72xV1 3EN 110 D Conformity declarations...

Page 111: ......

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