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Technical Description 

 
 

 

15 

 

 
Flexi ACiON Operator Handbook 

 

 

Direction Lever (10). 

(See Operation Section, starting 

on page 18).

 

Item 12 - Service Brake Pedal 

Depressing  this  pedal  applies  the  service  brakes  at 
the rear wheels.  To prevent misuse, an incorporated 
switch  disables  traction  when  this  pedal  is 
depressed.  (See 

Starting on a Gradient  page

 20

). 

Item 13 - Parking Brake Lever 

Pull  this  lever  upwards  to  apply  the  parking  brake.  
Push the button on the end of the lever to release.  A 
switch is incorporated in the lever to prevent steering 
and traction when the brake is applied.  (See 

Starting 

on a Gradient, page 20). 

Item 14 - Horn Button 

The  Horn  Button  is  fitted  to  the  front  electrical  cover 
above the Parking Brake Lever.  Pressing the button 
will  sound  the  horn.  An  additional  horn  button  is 
located to the Left side of the footplate for easier use 
when reversing. 

Item 15 - Lift Lever 

Pull  the  lever  to  raise  the  forks.    Push  the  lever  to 
lower the forks. 

Item 16 - Mast Tilt Lever 

Pull  the  lever  to  tilt  the  mast  backwards.    Push  the 
lever to tilt the mast forwards past the vertical.   

(See page 18 for full details of use of the tilt function). 

Item 17 - Side Shift Lever  

This  lever  controls  the  sideways  movement  of  the 
forks  for  minor  positioning  adjustments.    Pull  the 
lever  back  to  move  the  forks  to  the  right,  push  the 
lever  forwards  to  move  the  forks  to  the  left.    Always 
centralise the forks when travelling. 

Item 18 - Work Lights 

Work  lights  are  added  to  provide  additional 
illumination.  A switch is fitted on the seat pan to the 
left of the operator to turn the lights on/off. 

Item 19 - Flashing Beacon 

This is fixed to the top of the overhead guard to warn 
pedestrians  and  other  drivers  that  the  truck  is 
operational.  The light is switched on automatically by 
the Key Switch (8). 
 

Blue Point Warning Light 

This is fitted to project a blue spot of light on the floor 
either behind or in front of the truck to warn 
pedestrians. 

 

 

WARNING 

 

When illuminated, do not look directly into the light for 
extended periods.   This is not deemed to be 
dangerous as the natural instinct is to close the eyes 
or look away. 
 

Options 

A weatherproof cab may be fitted consisting of a rigid 
front  windscreen,  and  a  flexible  fabric  cover  around 
the sides, top and rear. 

Windscreen Wiper (Optional) - Not Shown 

This  is  activated  by  a  switch  on  the  rear  of  the 
windscreen wiper motor cover. 

 CAUTION

 

Do  not  operate  the  windscreen  wiper  when  the 
windscreen  is  dry.  Permanent  marking  of  the 
surface will result. 

Height Override Switch (Optional) - Not Shown 

When  the  forks  reach  a  predetermined  height  the 
hydraulic  functions  are disabled  to  prevent overhead 
collisions.   To operate the  hydraulic functions further 
it  is  necessary  to  turn  the  height  override  key  switch 
to the 'ON' position (or operate the push button) then 
operate 

the 

appropriate 

lever. 

 

In 

these 

circumstances  the  operator  must  take  care  to  avoid 
colliding 

with 

lights, 

roof 

trusses 

or 

other 

obstructions. 
 
Turning  the  height  override  key  switch  to  the  'ON' 
position  below  height cut-out  will result  in  the  loss of 
all hydraulic functions. 
 

Item 20 – Seat Latch 

 
This  latch  retains  the  seat  pan  and  prevents  it  rising 
inadvertently.  To  release  the  latch,  remove  the 
battery lid and reach under the seat pan, to locate the 
circular  handle.  Pull  this  to  allow  the  latch  to 
disengage  and  tilt  the  seat  back  a  small  amount.  
Withdraw  your  hand  before  tilting  the  seat  further. 
The  latch  engages  automatically  when  the  seat  is 
lowered. 

 

Summary of Contents for Flexi ACiON 1000

Page 1: ...Issue A 25 6 2019 Flexi ACiON Operator Handbook VNA 1000 1100 1200 1250 1350 1400...

Page 2: ...ing 7 Know Your Loads 7 Know The Area 7 Use Common Sense 7 Protect Yourself Others 7 Warning Labels 9 Safety Precautions 8 General 8 Safe Driving 9 Battery Charging 10 Operating In Hazardous Areas 10...

Page 3: ...2 Gradients 22 Limit Switch And Interlock Layout 22 Maintenance Maintenance 24 General 24 Operator Maintenance 24 Daily Maintenance 24 Weekly Maintenance 24 Routine Maintenance 23 Putting a Truck in S...

Page 4: ...book Electromagnetic compatibility Emissions Light Industrial EN 50081 1 1992 Electromagnetic compatibility Immunity Industrial environment EN50082 2 1993 Noise at the Operators ear LpAeq T 73dB Truck...

Page 5: ...Technical Specification 1A Flexi AC Operator Handbook...

Page 6: ...m 100 X 40 13 Fork spread B3 Maximum minimum mm 800 265 14 Travel speed Laden unladen kph 8 0 9 0 15 Lift speed Laden unladen m s 0 35 0 45 16 Lowering speed Laden unladen m s 0 40 0 20 17 Overall len...

Page 7: ...Technical Specification 3 Flexi ACiON Operator Handbook Dimensions...

Page 8: ...C range does not have the same operating restrictions as the lift mast can be tilted to overcome some degree of slope the Flexi AC normally operates with a minimum of 300mm aisle clearance on each sid...

Page 9: ...e Machinery Directive may be transferred to you as the USER Warnings used in this Handbook The warnings and cautions used throughout this Handbook are described below WARNINGS Failure to follow the in...

Page 10: ...specification of the lift mast 2 Changing the specification of the wheels and or tyres 3 Addition or removal of ballast in the counterweight of the truck 4 Addition of an attachment 5 Replacement of...

Page 11: ...OID bumps holes loose material and slippery areas Use Common Sense NEVER transport people on any part of the truck DO NOT use truck to lift people unless an approved attachment is used Additional safe...

Page 12: ...Operator Handbook Safety Precautions General Narrow Aisle Limited will only supply vehicles equipped with recommended safety devices and strongly urges that these vehicles be operated with the safety...

Page 13: ...y without erratic movements avoiding fast turns Regulate the speed of the truck to conform with prevailing conditions Ensure that the truck can be brought to a halt safely Maintain a safe driving dist...

Page 14: ...ted Operating In Hazardous Areas No spark proofing is fitted to the truck as standard Consequently it MUST NOT be used in flammable or explosive areas For further details contact the manufacturer The...

Page 15: ...hooks or shackles with a safe working load of 8 tonnes minimum locate the hooks or shackles at the lifting points of the truck as shown with a lifting symbol Carefully raise the truck checking that th...

Page 16: ...Technical Description 12 Flexi ACiON Operator Handbook Controls Etc...

Page 17: ...d before handling any loads and are not exceeded Item 2 Seat The operator s Seat has been chosen to minimise fatigue and maximise comfort Comprehensive adjustment may be carried out to the seating pos...

Page 18: ...tal number of operating hours worked by the truck Spanner Warning Shows that maintenance is due or one of a number of alarm codes The display will indicate the alarm state showing a code corresponding...

Page 19: ...the overhead guard to warn pedestrians and other drivers that the truck is operational The light is switched on automatically by the Key Switch 8 Blue Point Warning Light This is fitted to project a...

Page 20: ...ged For supervisors instructions contact Narrow Aisle Limited Switch Off Delay It is possible to configure the switch to turn OFF after being switched ON for the programmed number of minutes If connec...

Page 21: ...the truck for the first time ensure that the truck has been fully commissioned by a Narrow Aisle Limited engineer in the work area for which the truck is intended Each day or shift prior to use the t...

Page 22: ...ents if a direction is still selected when the operator dismounts the truck the system will automatically reset to neutral Before reselecting a direction the Travel Direction Lever must first be retur...

Page 23: ...to be operated as a means of transporting and handling goods Thus lifting operations should form no more than 20 of the operating cycle Failure to observe this may result in overheating of the hydrau...

Page 24: ...k Tilt back helps pallet extraction in higher racking Once pallet is secured engage reverse direction Slowly steer to left lock and feather side shift to left keeping pallet square to racking and fair...

Page 25: ...Parking Brake switch cuts off power to steering and traction when applied Service Brake Pedal switch cuts off power to traction when applied OPTIONAL Height limit micro switch which disables the hydr...

Page 26: ...t operate a lift truck that needs repairs Report the need for repairs immediately If repair is necessary put a DO NOT OPERATE label in the operator s area Remove the key from the key switch WARNING Be...

Page 27: ...r Narrow Aisle Limited Service Engineer or their agent will supervise the disposal of any waste material such as oil or battery acid that may result from a service visit Putting a Truck in Storage To...

Page 28: ...all a chain to prevent the carriage and mast channels from moving If another lift truck is used to tow the disabled lift truck that lift truck must have an equal or larger capacity than the disabled l...

Page 29: ...before connecting Note Battery chargers should only be installed by a qualified electrician Battery Removal Remove battery lid Disconnect Truck Connector 22 from Battery Connection 23 under lid Lift s...

Page 30: ...ny drain holes Be extra careful NOT to spill any water or electrolyte into the battery container Should any spillage occur this may be syphoned out WARNING Ensure that battery vent plugs are replaced...

Page 31: ...ecommence the charge cycle 12 Switch OFF at the isolator 13 Disconnect the charger from the battery labelled CHARGE 14 Check that the top up container is filled with deionised water 15 Connect the wat...

Page 32: ...Maintenance 28 Flexi ACiON Operator Handbook...

Page 33: ...onds unless you choose the function or any other input signal Selectable function lists disappear within 5 seconds if there is no new input You can control any function available on the function list...

Page 34: ...c oil LOWER FORKS TO GROUND TO PREPARE THE SCALE Switch on the display by pressing ON If necessary press CLEAR to reset the totaliser on the top line The bottom line of the display should read Gross W...

Page 35: ...LED to blinking green No authority for truck c Flashing red LED to solid green indicates that you have had an impact s recorded against you See your line manager to discuss the incident and have the k...

Page 36: ...shift Fully operate both ways Check for leaks erratic movement or untoward noise 12 Functions Check for correct operation of all controls Correct operation of interlocks and safety switches 13 Display...

Page 37: ...Daily Check Sheet 33 Flexi ACiON Operator Handbook Truck Serial Number MMMMMMMM Date Comments Sign Date Comments Sign...

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