flexfactory anyfeed SX 160 Quick Setup And User Manual Download

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anyfeed SX Feeder Series

Quick Setup and User’s Guide

flexfactory ag

02.2009

flexfactory ag
Giessenstrasse 15
CH-8953 Dietikon

Summary of Contents for anyfeed SX 160

Page 1: ...anyfeed SX Feeder Series Quick Setup and User s Guide flexfactory ag 02 2009 flexfactory ag Giessenstrasse 15 CH 8953 Dietikon...

Page 2: ...spects While Performing Maintenance 10 1 10 Risks That Cannot Be Avoided 10 1 11 Risks Due To Incorrect Installation or Operation 10 1 12 What to Do in an Emergency Situation 10 1 13 How Can I Get Hel...

Page 3: ...with Parallel Communications 36 5 1 Preparing the feeder for parallel communications 36 5 2 Parallel I O Wiring Assignments 39 5 3 Signal Handshake 40 6 Maintenance and Settings 41 6 1 Periodic mainte...

Page 4: ...e 19 Figure 3 4 Connecting the pneumatic line 20 Figure 3 5 anyfeed SX interface panel relevant connection points 21 Figure 3 6 RS232 Cable 23 Figure 3 7 Front Interface Panel LEDs 24 Figure 3 8 Hyper...

Page 5: ...pport plate and screws 46 Figure 7 7 Feeder before installing the FOV support plate 46 Figure 7 8 Slide in the FOV support plate 46 Figure 7 9 Tighten down the FOV support plate 46 Figure 7 10 Install...

Page 6: ...LED on the side of the backlight 58 Figure 8 19 Check LEDs on the front panel 58 Figure 8 20 LED controller 59 LIST OF TABLES Table 1 1 Technical Specifications 7 Table 1 2 Alert Notation 8 Table 2 1...

Page 7: ...ory ag Quick Setup Guide and User s anyfeed SX Series 6 Table 8 3 DIP switch settings on the LED controller 56 Table 8 4 Status LEDs of the LED Controller 59 Table 8 5 Status LEDs show chosen feeder m...

Page 8: ...bot and vision system to work with the feeder You must have read and fully anderstood this manual before proceeding with the installation and operation of the anyfeed SX Figure 1 1 anyfeed SX 240 1 2...

Page 9: ...zes a point or procedure or gives a tip for easier operation Table 1 2 Alert Notation 1 4 SOAND EMISSIONS Warning Acoustic emission from the anyfeed SX may be up to 85 dB A ander worst case conditions...

Page 10: ...connecting the AC power from the source before attempting any repair or upgrade activity Use appropriate lockout procedures to reduce the risk of power being restored by another person while you are w...

Page 11: ...avoided Failure of software or electronics that may cause high speed robot motion in Manual mode Failure of hardware associated with enabling a device or an E Stop system 1 11 RISKS DUE TO INCORRECT...

Page 12: ...llowing address flexfactory ag Giessenstrasse 15 CH 8953 Dietikon Switzerland Phone 41 44 774 55 66 Fax 41 44 774 55 67 Email info flexfactory com Web www flexfactory com Contact flexfactory ag direct...

Page 13: ...80 kg Use a forklift or hand truck to move the shipping carton with pallet to the installation area Mounting Rail Pneumatic connector Interface Panel Feed platform front panel Feed platform Bulk conta...

Page 14: ...are needed to lift the feeder Figure 2 3 Handles for lifting and positioning Place the feeder on a prepared base at least 650 mm of the feeder s base housing must rest on the base plate 2 3 MATERIAL C...

Page 15: ...Cable p n 002 114 001 length 5m Figure 2 5 SX Servo Power Cable SX Logic Power Cable p n 002 061 001 length 5m Figure 2 6 SX Logic Power Cable RS232 Cable p n 002 116 000 length 4 5m Figure 2 7 RS232...

Page 16: ...OU MAY NEED TO SET UP YOUR APPLICATION Robot system Parallel I O Cable for parallel communication Vision guidance system Sturdy mounting table s for the robot and anyfeed SX Camera mounting structure...

Page 17: ...to base plate at any time during operation Due to its working principle feeder may walk off the table during operation if not properly attached to base plate Do not connect the feeder to elecrical pow...

Page 18: ...flexfactory ag Quick Setup Guide and User s anyfeed SX Series 17 Figure 3 1 SX 240 Dimensions...

Page 19: ...flexfactory ag Quick Setup Guide and User s anyfeed SX Series 18 Figure 3 2 SX 160 Dimensions...

Page 20: ...flexfactory ag Quick Setup Guide and User s anyfeed SX Series 19 Base Plate 650mm Figure 3 3 Feeder on base plate...

Page 21: ...Figure 3 4 Connecting the pneumatic line 3 4 INSTALLING CABLES AND POWER The following cable connections are required SX Servo Power Cable supplied RS232 Serial Cable supplied SX Logic Power Cable sup...

Page 22: ...e 3 5 anyfeed SX interface panel relevant connection points anyfeed SX Connector Pinout Connector Function Pin Assignment J1 Motor Power A1 A2 24VDC in GND J2 RS232 2 3 5 Tx Rx GND J3 I O Power 24 25...

Page 23: ...wer for internal logic and digital I O circuits 3 Serial Cable p n 002 116 000 Feeder interface panel plug male end into J2 Connect to RS232 port Establishes RS232 serial communication between anyfeed...

Page 24: ...port of the feeder master 3 4 2 PARALLEL I O CABLE This cable is available as an option for parallel I O communication between anyfeed SX and the feeder master If used the SX Logic Power Cable is not...

Page 25: ...tion Figure 3 7 Front Interface Panel LEDs To test the basic functions of the feeder connect it to a PC using the serial RS232 cable as described in section 3 4 1 Before connecting the power cables SX...

Page 26: ...erminal go to File Properties Settings Click on the ASCII Setup button Figure 3 8 HyperTerminal connection settings Figure 3 9 HyperTerminal ASCII Setup Here check the box marked on the right Figure 3...

Page 27: ...Figure 3 11 HyperTerminal main window To test the main functions of the anyfeed SX enter the syntax commands in the main window of the HyperTerminal that are listed below in table 3 4 To verify the i...

Page 28: ...x 5 cr Flip parts with a minimum of forward or backward feeding x 6 cr Move parts from the bulk container to the feed surface x 7 cr Feed parts out backwards purge gate must be opened manually x 10 c...

Page 29: ...ackward flip feed flip forward and feed flip backward commands along with acquiring vision images to locate more usable parts a If usable parts are foand store part count and loop back to step 4 b If...

Page 30: ...d forward command without first changing any of its parameters the feeder control system will apply the default parameters Symbol Description Represents the prompt of a text terminal window cr Carriag...

Page 31: ...the bulk container to the feed surface x 6 cr Executes a dispense Standard response Purge purge Feed parts out backwards purge gate must be opened manually x 7 cr Executes a purge Standard response In...

Page 32: ...esponse Set Feed Flip Forward repetitions and execute flip forward Set number of repetitions for flip forward and execute motion ab 3 turns _x 3 cr Sets repetitions and executes motion Standard respon...

Page 33: ...e Set Feed Backward speed Set speed of feed backward operation ab 18 speed _x 18 cr Sets speed Standard response Set Feed Flip Forward speed Set speed of flip forward operation ab 19 speed _x 19 cr Se...

Page 34: ...cessfully and is OK m10 cr Motor 1 completed action successfully and is OK Vision trigger interval Sets the vision trigger interval in multiples of 20 ms ab 25 value _x 25 cr Range for value is 1 63 D...

Page 35: ...st be reset before operation can continue m16 Motor 1 not initialized Feeder must be initialized before commands can be sent m17 Motor 1 error state Motor 1 reporting an error Error must be reset befo...

Page 36: ...epetitions ab 2 3 default feed backward repetitions ab 3 3 default feed and flip forward repetitions ab 4 3 default feed and flip backward repetitions ab 5 3 default flip repetitions ab 6 3 default di...

Page 37: ...are configured for the use with serial communications To operate the feeder using parallel communications the following steps are necessary 1 Make sure no cables are connected to the feeder Then dism...

Page 38: ...ion down to the up position now connecting the top and the middle pin as shown in figure 5 3 Figure 5 2 Serial parallel mode jumper Jumper settings Figure 5 3 Jumper settings 3 After having set the ju...

Page 39: ...rallel serial switch After changing the switch settings you must cycle power to the anyfeed SX If the anyfeed SX and connected equipment are powered from a common source turn that source off and then...

Page 40: ...ND OUT 1 14 BN GN IN 1 OUT 2 1 WH IN 2 OUT 3 15 WH YE IN 3 OUT 4 2 BN IN 4 OUT 5 16 YE BN IN 5 OUT 6 3 GN IN 6 OUT 7 17 WH GY IN 7 OUT 8 4 YE IN 8 IN 1 18 GY BN OUT 1 IN 2 5 GY OUT 2 IN 3 19 WH PK OUT...

Page 41: ...bit 2 data bit 3 data bit 4 data bit 5 data bit 0 data bit 1 data bit 2 data bit 3 data bit 4 Error Acknowledge Busy Outputs 12 Inputs 8 Inputs Outputs Slave anyfeed SX Figure 5 6 Signal handshake di...

Page 42: ...nd glass window with alcohol Failure to do this may degrade vision performance Monthly Backlight Remove side panel and clean upper side of backlight Failure to do this may degrade vision performance Q...

Page 43: ...ed feed deck Installing the new feed surface 6 Unpack the new feed surface 7 Slide the new feed surface into the feed deck 8 Retighten the screws on the side rails 9 Turn on the power and air supply t...

Page 44: ...can increase clockwise or decrease counterclockwise the speed of the retainer by turning the screw Figure 6 5 with a slotted screwdriver Figure 6 4 Feed deck Figure 6 5 Screw to set retainer speed To...

Page 45: ...n falls noch nicht vorhanden nachtr glich eine FOV Supportplatte bestellt and eingebaut werden Im Folgenden werden die n tigen Schritte erkl rt Im Lieferumfang sind eine Platte and 9 Schrauben enthalt...

Page 46: ...le the side panels and then the V rails above them which are pressing down on the feed surface Also slide out the feed surface Figure 7 4 Dismantle the side panels and the V rails 5 Remove the four sc...

Page 47: ...he protective foil from the plate Figure 7 6 FOV support plate and screws Figure 7 7 Feeder before installing the FOV support plate 7 Install the FOV support plate with the provided screws Do not tigh...

Page 48: ...first Now place the V rails upon it and screw them back on while applying a bit of pressure from above When doing this always ckeck if you can still slide out the feed surface using medium force Also...

Page 49: ...56 LED print cast 2x M8 4 pin male 2x green status LED 2x Phoenix 3 pin to 2x M8 4 pin male LED controller mounted in SX drive unit S N 251 01155 to 01165 S N 06 1143 Deliveries up to 01 10 2009 3 G2...

Page 50: ...dentical Warning Follow proper lockout procedures before performing this service procedure Failure to do so could result in injury 1 Slide out the feed surface from the back of the anyfeed SX as descr...

Page 51: ...12 connecter in the feeder s base housing Screw in the plug to secure it in place Make sure cable is pointing toward the back of the feeder as shown to the right Figure 8 5 Inserting the backlight int...

Page 52: ...with the LED controller Attach the cable tie base as seen on the right If necessary degrease the surface Figure 8 8 Inserting the backlight 2 Push the backlight all the way to the back and mount it w...

Page 53: ...oller 1 First pull the feed surface out of the back of the feeder see section 6 2 2 Remove the two screws seen in the picture below On the bottom of the cover plate you will find the cable to connect...

Page 54: ...anyfeed SX Series 53 4 Insert the LED controller into the notch Make sure the two switches see bottom left don t accidentally get switched Reinstall the two screws Figure 8 14 Switches on the LED cont...

Page 55: ...assembly of the LED controller the electrical connectors DIP switches and status LEDs Table 8 1 depicts a valid setting for static and flash mode Switch Static mode Flash mode DIP 1 A OFF DIP 2 ON OFF...

Page 56: ...o trigger the flash DIP Switch 1 ON flash on negative slope of FLASH ON DIP Switch 1 OFF flash on positive slope of FLASH ON 0V supply voltage FLASH ON switch setting sink a 24V signal on input of FLA...

Page 57: ...atic mode or the pulse length in flash mode respectively DIP switch 1 OFF FLASH on positive slope of FLASH ON ON FLASH on negative slope of FLASH ON DIP switch 2 OFF No function ON Backlight ON active...

Page 58: ...eed SX Series 57 Here you can see the assembly if the backlight G2 is installed The magnification below shows the connection between the LED controller and the front panel of the feeder Figure 8 17 Co...

Page 59: ...p 2 of the backlight installation to see the LED Figure 8 18 LED on the side of the backlight In static mode a damaged LED bar is ascertained only immediately after turning on the LED controller In fl...

Page 60: ...t Yellow ON static mode PULS flash mode Red Error LED bar 1 Table 8 4 Status LEDs of the LED Controller Figure 8 20 LED controller 8 8 CONFIGURING THE LED CONTROLLER Normally the LED controller is pre...

Page 61: ...ccording to the desired operation mode flash static see section 8 6 This configuration can be changed as often as needed When turning on the controller all the status LEDs light up briefly Then they s...

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