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FLENDER BIPEX-S BCC, Assembly And Operating Instructions Manual, Page: 1 / 68

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FLENDER BIPEX-S BCC Assembly And Operating Instructions Manual Download Page 1

BNN, BGG, BCC, BHH, BKK, BCS, BHH-W

Assembly and operating instructions M3410-01en
Edition 09/2022

BIPEX-S

Summary of Contents for BIPEX-S BCC

Page 1: ...BNN BGG BCC BHH BKK BCS BHH W Assembly and operating instructions M3410 01en Edition 09 2022 BIPEX S...

Page 2: ...Original assembly and operating instructions M3410 01 Edition 09 2022 Copyright 2022 Flender GmbH V5 20 10 2022 09 26 00...

Page 3: ...embling the coupling parts 28 5 2 1 1 Attach the coupling part N 1 with parallel key to the shaft 28 5 2 1 2 Attaching coupling part G 2 C 3 H 4 or K 5 to the shaft with a clamping connection 29 5 2 1...

Page 4: ...2 3 1 Replacing wearing parts 38 7 2 3 2 Correcting the changed alignment 38 8 Servicing 41 8 1 Maintenance intervals 41 8 2 Maximum permissible torsional backlash 42 8 3 Replacing wearing parts 42 8...

Page 5: ...A 1 4 Type BHH 60 A 1 5 Type BKK 60 A 1 6 Type BCS 61 A 1 7 Type BHH W 62 A 2 Shaft misalignment values during operation 62 A 3 Tightening torques and widths A F 64 A 4 Tightening procedure 64 A 5 Ca...

Page 6: ...Table of contents 6 Edition 09 2022 M3410 01en...

Page 7: ...type BKK 54 Table 11 6 Spare parts list for type BCS 55 Table 11 7 Spare parts list for type BHH W 56 Table A 1 Geometry data and weights of BNN type 57 Table A 2 Geometry data and weights of type BGG...

Page 8: ...List of tables 8 Edition 09 2022 M3410 01en...

Page 9: ...sional backlash 42 Figure 11 1 Spare parts drawing for type BNN 50 Figure 11 2 Spare parts drawing for type BGG 51 Figure 11 3 Spare parts drawing for type BCC 52 Figure 11 4 Spare parts drawing for t...

Page 10: ...List of figures 10 Edition 09 2022 M3410 01en...

Page 11: ...al injury will occur if the relevant precautionary meas ures are not taken WARNING means that death or severe physical injury may occur if the relevant precautionary meas ures are not taken CAUTION me...

Page 12: ...documentation must be followed Trademarks All designations marked with the trademark symbol are registered trademarks of Flender GmbH Other designations in this document may be trademarks whose use b...

Page 13: ...sh is used for lists at the second level 1 Numbers in brackets are part numbers 1 4 Copyright1 4 Copyright The copyright for these instructions is held by Flender These instructions must not be used w...

Page 14: ...Introduction 1 4 Copyright 14 Edition 09 2022 M3410 01en...

Page 15: ...damage or personal injury Flender does not accept any liability for damage or operating fail ures that are due to non adherence to these instructions State of the art The coupling described here has b...

Page 16: ...g these have to be suitable for the weight of the coupling If the coupling has visible damage it may not be assembled or put into operation The coupling may only be operated in a suitable housing or w...

Page 17: ...mer service organisation see Service and support Page 45 2 3 General warning notices2 3 General warning notices WARNING Danger due to bursting of the coupling The coupling may burst if it is not used...

Page 18: ...Safety instructions 2 3 General warning notices 18 Edition 09 2022 M3410 01en...

Page 19: ...Flender if you want to use a different type of installation Application BIPEX S couplings are designed for use in all kinds of machines They are primarily used in drive units with torque transmission...

Page 20: ...410 01en The diagrams show the various types with their constituent parts and their part numbers Figure 3 1 Type BNN 1 Coupling part N 11 Set screw 20 Cam ring Figure 3 2 Type BGG 2 Coupling part G 12...

Page 21: ...Description M3410 01en Edition 09 2022 21 Figure 3 3 Type BCC 3 Coupling part C 12 Cylinder head screw 20 Cam ring Figure 3 4 Type BHH 4 Coupling part H 12 Cylinder head screw 20 Cam ring...

Page 22: ...09 2022 M3410 01en Figure 3 5 Type BKK 5 Coupling part K 12 Cylinder head screw 20 Cam ring Figure 3 6 Type BCS 3 Coupling part C 6 Coupling part S 12 Cylinder head screw 13 Cylinder head screw 20 Cam...

Page 23: ...Description M3410 01en Edition 09 2022 23 Figure 3 7 Type BHH W 4 Coupling part H 7 Spacer W 12 Cylinder head screw 20 Cam ring...

Page 24: ...Description 24 Edition 09 2022 M3410 01en...

Page 25: ...bearing capacity for transport Please observe the symbols applied on the packaging If not specifically contractually agreed otherwise the packaging complies with the HPE Pack aging Directive 7KLV ZD...

Page 26: ...fully observe the specifications for long term storage 1 You can find the required type of preservative agent in the following table types of pre servative agents for long term storage 2 Remove the el...

Page 27: ...ensure that there is sufficient space at the assembly location and that the loca tion is tidy and clean in order to be able to assemble and maintain the coupling without any risk If a dimension drawi...

Page 28: ...with parallel key to the shaft5 2 Assembling the coupling Procedure 1 Unscrew the set screws out of the coupling part N 1 until it is no longer possible for there to be a collision with the parallel...

Page 29: ...tening torque TA see section Tightening torques and widths A F Page 64 5 2 1 3 Attach coupling part S 6 to the hollow shaft with a clamping connection5 2 Assembling the coupling Procedure 1 Undo the c...

Page 30: ...ing5 3 Aligning the coupling 5 3 1 Purpose of alignment5 3 Aligning the coupling The shafts that are joined by the coupling are never on an ideal precise axis but have a cer tain amount of misalignmen...

Page 31: ...gning the coupling Set the axial misalignment Ka to a value within the permissible tolerance range of dimen sion S You can find the values for dimension S in section Speeds geometry data and weights P...

Page 32: ...0 01en 5 3 2 3 Radial misalignment5 3 Aligning the coupling Determine the value Kr The determined value Kr may not exceed the value Krperm You can find the permissible radial misalignment Krperm in se...

Page 33: ...ying fragments Carry out the tests prior to commissioning Do not touch the rotating coupling 1 Check the tightening torques of the screws of the coupling in accordance with section Tightening torques...

Page 34: ...Commissioning 34 Edition 09 2022 M3410 01en...

Page 35: ...any malfunctions occur Note during the maintenance work the possible causes of faults and the notes on recti fying them Proceed as described below if there is a malfunction of the coupling during ope...

Page 36: ...given in section Correcting the changed alignment Page 38 Coupling not suitable for the operating conditions Check the possible causes given in section Unsuitable coupling Page 37 Use a coupling that...

Page 37: ...he coupling was chosen System torque too high and or torque dynamics not permissible System speed too high Application factor not selected correctly Chemically aggressive environment not taken into co...

Page 38: ...ng torques not adhered to Alignment and or shaft misalignment values not set in accordance with the instructions 7 2 2 2 4 Specific installation related and maintenance related causes7 2 Faults causes...

Page 39: ...Operation 7 2 Faults causes and rectification M3410 01en Edition 09 2022 39 3 Check the locking elements that prevent axial movements and correct these as required 4 Realign the coupling...

Page 40: ...Operation 7 2 Faults causes and rectification 40 Edition 09 2022 M3410 01en...

Page 41: ...he coupling when it is not moving Secure the drive unit against being operated accidentally Attach a notice to the switch stating clearly that work is being carried out on the coup ling Before startin...

Page 42: ...pling 8 3 Replacing wearing parts8 3 Replacing wearing parts WARNING Danger due to bursting of the coupling If you do not observe the information stipulated here regarding replacement of wearing parts...

Page 43: ...gear when doing this 7 Check the hub bore and the shaft for damage and protect them against corrosion 8 Replace any damaged parts When reinstalling the coupling parts please observe the information in...

Page 44: ...om falling 3 Undo the cylinder head screw 13 4 Pull off the coupling part S 6 together with the clamping taper 61 Use suitable lifting gear when doing this 5 Check the coupling part S 6 the clamping t...

Page 45: ...u have any technical queries contact our factory or one of our Customer Service addresses Flender GmbH Schlavenhorst 100 46395 Bocholt Germany Tel 49 0 2871 92 0 Fax 49 0 2871 92 2596 Flender GmbH htt...

Page 46: ...Service and support 9 1 Contact 46 Edition 09 2022 M3410 01en...

Page 47: ...M3410 01en Edition 09 2022 47 Disposal 10 Disposal of the coupling Dispose of the coupling parts according to applicable national regulations or recycle them...

Page 48: ...Disposal 48 Edition 09 2022 M3410 01en...

Page 49: ...50 You can find our contact data for ordering replacement parts at Service and support Page 45 Information required when ordering replacement parts Flender order number with item Flender drawing numbe...

Page 50: ...re parts drawing and spare parts list11 2 Spare parts drawing and spare parts list 11 2 1 Type BNN11 2 Spare parts drawing and spare parts list Figure 11 1 Spare parts drawing for type BNN Part number...

Page 51: ...t M3410 01en Edition 09 2022 51 11 2 2 Type BGG11 2 Spare parts drawing and spare parts list Figure 11 2 Spare parts drawing for type BGG Part number Designation 2 Coupling part G 12 Cylinder head scr...

Page 52: ...t 52 Edition 09 2022 M3410 01en 11 2 3 Type BCC11 2 Spare parts drawing and spare parts list Figure 11 3 Spare parts drawing for type BCC Part number Designation 3 Coupling part C 12 Cylinder head scr...

Page 53: ...t M3410 01en Edition 09 2022 53 11 2 4 Type BHH11 2 Spare parts drawing and spare parts list Figure 11 4 Spare parts drawing for type BHH Part number Designation 4 Coupling part H 12 Cylinder head scr...

Page 54: ...t 54 Edition 09 2022 M3410 01en 11 2 5 Type BKK11 2 Spare parts drawing and spare parts list Figure 11 5 Spare parts drawing for type BKK Part number Designation 5 Coupling part K 12 Cylinder head scr...

Page 55: ...list Figure 11 6 Spare parts drawing for type BCS Part number Designation 3 Coupling part C 6 Coupling part S 12 Cylinder head screw 13 Cylinder head screw 20 Cam ring 61 Clamping taper Table 11 6 Spa...

Page 56: ...tion 09 2022 M3410 01en 11 2 7 Type BHH W11 2 Spare parts drawing and spare parts list Figure 11 7 Spare parts drawing for type BHH W Part number Designation 4 Coupling part H 7 Spacer W 12 Cylinder h...

Page 57: ...ype BGG Page 58 Type BCC Page 59 Type BHH Page 60 Type BKK Page 60 Type BCS Page 61 Type BHH W Page 62 A 1 1 Type BNNSpeeds geometry data and weights 1 1 6 1 1 6 1 1 Figure A 1 BNN type Size 5 to 38 S...

Page 58: ...BNN type 1 Maximum bore for parallel keyway in accordance with DIN 6885 1 2 Weight applies to one coupling with maximum bore A 1 2 Type BGGSpeeds geometry data and weights 1 1 6 1 1 6 1 1 Figure A 2 B...

Page 59: ...m bore A 1 3 Type BCCSpeeds geometry data and weights 1 1 6 1 1 6 1 1 Figure A 3 BCC type Sizes 14 to 38 Size 42 to 48 3 Coupling part C Size DA mm D1 D2 max mm ND1 ND2 mm NL1 NL2 mm S LG mm Weight 1...

Page 60: ...Weight 1 m kg mm perm dev mm 14 30 16 11 13 0 5 35 0 02 19 40 23 25 16 0 5 66 0 15 24 55 30 30 18 0 5 78 0 35 28 65 38 35 20 0 5 90 0 53 38 80 48 45 24 1 0 114 0 98 42 95 50 50 26 1 0 126 4 1 48 105...

Page 61: ...and weights of type BKK 1 Weight applies to one coupling with maximum bore A 1 6 Type BCSSpeeds geometry data and weights G 6 1 1 Figure A 6 BCS type 3 Coupling part C 6 Coupling part S Size DA mm D1...

Page 62: ...1 0 75 250 3000 7 8 42 95 50 50 26 1 0 90 265 3000 11 8 48 105 55 56 28 1 0 110 285 3000 15 3 Table A 7 Geometry data and weights of type BHH W 1 Weight applies to one coupling with maximum bore and...

Page 63: ...0 70 0 63 0 56 24 92 Shore A 98 Shore A 64 Shore D 1 4 1 4 1 4 0 14 0 1 0 07 1 0 9 0 8 0 96 0 86 0 77 28 92 Shore A 98 Shore A 64 Shore D 1 5 1 5 1 5 0 15 0 11 0 08 1 0 9 0 8 1 13 1 02 0 91 38 92 Shor...

Page 64: ...SW for part 11 part 12 and part 13 1 Set screw ISO 4029 2 Cylinder head screw with hexagon socket DIN EN ISO 4762 Apply the specified tightening torques as listed in Section Tightening procedure Page...

Page 65: ...t against direct sunlight artificial light with a high UV content and extreme temper atures Avoid contact with aggressive media A 5 2 BIPEX S cam ring 20 Cam rings Material Hardness Comment Marking Te...

Page 66: ...Technical data Cam rings 66 Edition 09 2022 M3410 01en...

Page 67: ......

Page 68: ...BIPEX S Assembly and operating instructions M3410 01en Edition 09 2022 Flender GmbH Alfred Flender Stra e 77 46395 Bocholt Germany...

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