Fleck 2900S Service Manual Download Page 1

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Model 2900s

Service Manual

IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

Summary of Contents for 2900S

Page 1: ...Model 2900s Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference...

Page 2: ...this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for...

Page 3: ...3 Ext Range 18 750 318 750 gallon setting K Electronic________ Pulse Count ________ Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System...

Page 4: ...be the same size as the drain line flow control Refer to the dimensional drawing for cutting height of the distributor tube If there is no 4 dimensional drawing cut the distributor tube flush with th...

Page 5: ...ng approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might...

Page 6: ...t of the manual regeneration 2 knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in 3 the following approximately three hours and stop i...

Page 7: ...or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the 1 backwash...

Page 8: ...Page 8 3200 Time Clock Timer Assembly 61502 3200_REVA For Service Assembly Numbers See the Back of this Manual...

Page 9: ...V 60Hz 1 30 rpm 16 2 13278 Screw Sltd Fillister Hd 6 32 x 156 17 1 15424 Spring Detent Timer 18 1 15066 Ball 1 4 Delrin 19 1 15465 Label Caution 20 1 19210 Program Wheel Assembly 21 1 13911 Gear Main...

Page 10: ...Page 10 3210 Meter Delayed Timer Assembly 61502 3210_REVA For Service Assembly Numbers See the Back of this Manual...

Page 11: ...unting 18 1 18743 1 Motor 120V 60Hz 1 30 rpm 5600 19 1 13278 Screw Fillister Hd 6 32 x 156 20 1 13830 Pinion Program Wheel Drive 21 1 13831 Clutch Drive Pinion 22 1 14276 Spring Meter Clutch 23 1 1425...

Page 12: ...Page 12 3220 Meter Immediate Timer Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 1 23 23 21 4...

Page 13: ...Motor 120V 60 Hz 1 30 rpm 5600 16 2 13278 Screw Sltd Fillister Hd 17 1 14502 Pinion Program Wheel 18 1 14501 Clutch Drive Pinion 19 1 14276 Meter Clutch Spring 20 1 14253 Retainer Clutch Spring 21 3 1...

Page 14: ...Page 14 3230 Remote Start Timer Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 8 8 3 3 24 24 24 23 21 25 26 27 22...

Page 15: ...1 1 18563 Idler Shaft Spring 12 1 13017 Gear Idler 13 1 15055 Drive Gear 14 1 13887 Plate Motor Mounting 15 1 18743 1 Motor 120V 60 Hz 1 10 rpm 1 19659 1 Motor 24V 60 Hz 1 30 rpm 16 2 13278 Screw Sltd...

Page 16: ...Page 16 29 1 4 5 7 8 2 9 3 10 11 28 27 19 17 26 12 21 16 13 15 14 20 25 18 24 22 23 30 6 Upper Designer Powerhead Assembly For Service Assembly Numbers See the Back of this Manual...

Page 17: ...1 15770 Cam Assy Special Tri Stack After Brine Fill 1 15805 Cam SVO 1 19749 Cam Brine 2750 U F Variable 1 19887 Cam Brine 2750 U F Std 15 2 11805 Screw Rd Hd 4 40 X 5 8 16 1 14822 Harness 2900 17 1 4...

Page 18: ...Rod 8 1 41022 Pin Roll 2900 Lower 9 1 40402 Harness Lead Sys 4 Designer 10 2 19849 Screw Pan Hd 4 40 X 5 8 11 1 14800 02 Cover Dust Lower 2900 Black 12 4 10872 Screw Hex Wsh 8 32 X 17 64 13 1 40387 M...

Page 19: ...Page 19 Notes...

Page 20: ...Page 20 Upper Environmental Powerhead Assembly 61501 2900_REVC For Service Assembly Numbers See the Back of this Manual...

Page 21: ...1 19801 Plug 190 Dia White Heyco 0307 19 7 19800 Plug 140 Dia White Heyco 0304 20 4 10300 Screw Slot Hex Wsh 8 18 X 3 8 Type B RC 44 47 21 1 18691 02 Nut Conduit Fitting 1 2 22 1 40038 03 Label Voltag...

Page 22: ...ive 220V 50 60 Hz SP Fam 2 8 1 14769 Bracket Motor 2900 9 1 40405 Harness Lower Drive Sys4 Env 10 1 10302 Insulator Limit Switch 11 1 10218 Switch Micro 12 2 19849 Screw Pan Hd 4 40 x 5 8 13 1 18746 B...

Page 23: ...Page 23 Notes...

Page 24: ...Page 24 Control Valve Assembly 61500 2900_REVD For Service Assembly Numbers See the Back of this Manual 31 22 21 1 14 15 16 17 18 19 20 5 6 9 10 7 8 13 11 12 32 31 2 3 4 23 1 Upflow 1 Downflow 23 25...

Page 25: ...on Silicone 12 2 10369 Spacer 2 2900 3150 14241 01 Spacer Hot Water 13 1 14753 Spacer 2900 16589 Spacer Hot Water 14 1 14757 Piston HWBP 14752 Piston 2900 NHWBP 15 1 14818 Ring Piston Rod Snap 16 1 14...

Page 26: ...850 2900 3930 Rotating 5 7 40375 Washer Flat 3 8 Type A N SERS 6 7 19768 Screw Hex Hd 3 8 16 x 1 Cap 18 8 7 1 61415 Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 29...

Page 27: ...3 8 Celcon 14 3 10329 Fitting Tube 3 8 Nut Brass 15 1 16508 01 Tube Brine Valve 2850 2900 1 12774 Tube Brine Valve 1500 1 40027 Tube Brine Valve 2510 1 15221 Tube Brine Valve 2750 1 42184 Tube Brine...

Page 28: ...1650 50 GPM Plastic 1 60020 100 BLFC 1650 1 0 GPM Plastic 15 1 19625 Nut Assembly 3 8 Plastic 16 1 16508 01 Tube Brine Valve 2850 2900 1 40027 Tube Brine Valve 2510 1 42184 Tube Brine Valve 2850s 1 1...

Page 29: ...Page 29 Notes...

Page 30: ...Page 30 1700 Brine System Assembly For Service Assembly Numbers See the Back of this Manual 60034_REVB...

Page 31: ...5 Fitting Insert 1 2 Tube 15 2 15414 Nut 2900 w Sleeve 16 1 15413 Fitting Elbow Male 1 2T x 3 8 NPT 17 1 15416 Tube Brine 2900 2750 1 16460 Tube Brine 2850 2900s 1 41447 Tube Brine 2900s U F 1 42183 T...

Page 32: ...Stem 14 2 14202 01 Screw Hex Wsh Mach 8 32 X 5 16 15 2 41056 Nut Assembly 1 2 Plastic 18 1 15414 Nut 2900 w Sleeve 19 1 15415 Fitting Insert 1 2 Tube 20 1 15416 Tube Brine 2900 Old Style 2750 1 16460...

Page 33: ...Meter 6 1 13847 O ring 137 Std 560CD Meter 7A 1 14038 Meter Cap Assembly Std Plastic 7B 1 15150 Meter Cap Assembly 3 4 to 2 Ext Plastic Pdl 8 4 12112 Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless STeel...

Page 34: ...Meter Cap Assembly Ext 8 4 12473 Screw Hex Wsh 10 24 x 5 8 18 8 Stainless Steel 9 2 40666 Seal Face 2 Plastic Meter 10A 1 17987 001 Fitting Nipple 2 Plastic NPT Machined Flow Straightener 10B 1 17987...

Page 35: ...alve 4 1 12550 Quad Ring 009 5 1 10785 SVO Body Assy Brass Valves 6 1 12552 Brine Valve Stem 1600 7 1 12626 Seat Brine Valve 8 3 10332 Fitting Insert 3 8 9 3 10330 Fitting Sleeve 3 8 Celcon 10 3 10329...

Page 36: ...8 9 5 10330 Fitting Sleeve 3 8 Celcon 10 5 10329 Fitting Tube 3 8 Nut Brass 11 1 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 12 2 12897 Tube Fitting 3 8 x 9 3 4 13 1 16730 Fitting Male 1 4 x 1 14 2...

Page 37: ...ing Elbow 90 Deg 1 4 NPT x 3 8 Tube 5 1 10332 Fitting Insert 3 8 6 1 10330 Fitting Sleeve 3 8 Celcon 7 1 10329 Fitting Tube 3 8 Nut Brass 8 1 10186 Nut Hex 10 32 9 1 60002 34 Air Check 500 34 Long 600...

Page 38: ...0 24 x 75 4 1 19805 Nut Hex 10 24 Nylon Black 5 1 19652 01 Poppet Assy SBV w O ring 6 1 19649 Flow Dispenser 7 1 11183 O ring 017 8 1 19647 Elbow Safety Brine Valve 9 2 19625 Nut Assembly 3 8 Plastic...

Page 39: ...ne 2 1 60028 30 Float Assembly 2350 30 Wht 1 60026 30SAN Float Assembly 2350 30 HW 3 1 60009 00 Air Check 900 Commercial Less Fittings 1 60009 01 Air Check 900 Commercial HW Less Fittings Not Shown 1...

Page 40: ...g B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water conditioner A Clean line to water conditioner B Iron buildup in water condi tioner B Clean co...

Page 41: ...rogram and positioning of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check...

Page 42: ...Page 42 Water Conditioner Flow Diagrams Downflow 1 Service Position 2 Backwash Position 3 Brine Position 61500 2900 DOWNFLW_REVB...

Page 43: ...Page 43 Water Conditioner Flow Diagrams Downflow 4 Slow Rinse Position 5 Rapid Rinse 6 Brine Tank Refill Position 61500 2900 DOWNFLW_REVB...

Page 44: ...Page 44 Water Conditioner Flow Diagrams Upflow 1 Service Position 2 Brine Position 3 Slow Rinse Position 61500 2900 UPFLW_REVB...

Page 45: ...Page 45 Water Conditioner Flow Diagrams Upflow 4 Back Wash Position 5 Rapid Rinse 6 Brine Tank Fill Position 61500 2900 UPFLW_REVB...

Page 46: ...Page 46 Flow Data Injector Draw Rates Downflow TR22089 2900s Valve 1600 Series Injector Draw Rates...

Page 47: ...110 120 130 140 Inlet Pressure psi m p g e t a R w o l F 2 3 4 1600 series injectors Slow Rinse Rates gpm pressure 20 0 68 0 78 1 08 30 0 77 0 97 1 28 40 0 86 1 09 1 50 60 1 00 1 27 1 63 90 1 19 1 52...

Page 48: ...s Downflow 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi m p g e t a R w o l F 2 3 4 TR22089 2900s Valve 1600 Series I...

Page 49: ...p g e t a R w o l F 3C 4C 5C 6C 1700 series injectors Slow Rinse gpm pressure 3C 4C 5C 6C 20 0 93 1 84 2 34 3 13 30 1 06 2 19 2 82 3 70 40 1 18 2 40 3 14 4 12 60 1 42 2 80 3 68 4 82 90 1 64 3 34 4 35...

Page 50: ...Draw Rates Downflow TR 22089 2900s valve 1700 Series Injector Draw Rates 0 5 0 7 0 9 1 1 1 3 1 5 1 7 1 9 2 1 2 3 2 5 2 7 2 9 3 1 3 3 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi...

Page 51: ...9 0 10 0 11 0 12 0 13 0 14 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi m p g e t a R w o l F 3C 4C 5C 6C TR22089 2900s Valve 1700 Series Injector Total Flow to Drain in Draw...

Page 52: ...Page 52 Environmental Backplate Dimensions 61500 2900LNE_REVB...

Page 53: ...Page 53 Designer Backplate Dimensions 61500 2900LNE_REVB...

Page 54: ...Page 54 Plumbing Diagrams System 4 Typical Single Tank Installation With Optional Meter System 5 Interlock Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass...

Page 55: ...Twin Series Regeneration System 7 Twin Alternator Installation NOTE On System 7 the power cord is on unit 2 NOTE System 7 can run with either one or two brine tanks Two brine tanks should be used if...

Page 56: ...Page 56 Wiring Diagrams System 4 Single Valve Regeneration Immediate and Delayed Valve Wiring 18684_REVD...

Page 57: ...Page 57 Wiring Diagrams System 4 With Remote Signal Start Valve Wiring 15405_REVF...

Page 58: ...Page 58 Wiring Diagrams System 5 Interlocked Regeneration Valve Wiring 18685 01_REVD 18685 02_REVD...

Page 59: ...Page 59 Wiring Diagrams 18686 01_REVE 18686 02_REVE System 6 Series Regeneration Valve Wiring...

Page 60: ...Page 60 Wiring Diagrams System 7 Alternating Regeneration Valve Wiring 18687 01_REVE 18687 02_REVE...

Page 61: ...Page 61 Wiring Diagrams 16172_REVG System 7 Alternating Regeneration Valve Wiring...

Page 62: ...at 0 Gray 12973 012974 0 1 Gray 12973 112974 1 2 Gray 12973 212974 2 3 Gray 12973 312974 3 4 Gray 12973 412974 4 Stainless Steel Size Color Nozzle Throat 0 Silver 10225 010226 0 1 Silver 10225 110226...

Page 63: ...mes Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Injector Assemblies Complete 60480 XX 1600 1650 3 8 brine specify size of injector Meters 60393 Meter Assy 2900...

Page 64: ...P N 41689 Rev B 5 1 08...

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