Flavor Burst CTP 80BEV-DLX Operation Manual Supplement Download | Manualshive

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Summary of Contents for CTP 80BEV-DLX

Page 1: ...port contact one of our qualified distributors PLEASE READ FIRST This supplement is not a full operations manual It does not contain complete information on installing and maintaining your new system...

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Page 3: ...tal Notices 5 Parts Identification Function 7 Equipment 46 Connecting the Unit Syrup Line and Pump Harness Cable 46 Installing the Electronics Box and Power Connections 48 Filling the Sanitizer Tank 5...

Page 4: ...use harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the fo...

Page 5: ...system should be cleaned daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES in you...

Page 6: ...or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Chi...

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Page 8: ...SS 80BLD 80FCB 80CBB systems OR 3 4 INJ 424P PREMIUM BLENDING ASSEMBLY 1 0 FOR CBB SYSTEMS Blends syrups into the product 1 for 80CBB systems 0 for 80SS 80BLD 80FCB systems OR 3 5 ADPT TY80S FCB MODIF...

Page 9: ...5800A SPARE PARTS KIT 1 0 FOR SS SYSTEMS Houses extra spare parts and wear items 1 for 80SS systems 0 for 80BLD 80BEV 80CBB 80FCB systems OR 13 2 SPR 5800BLD SPARE PARTS KIT TOUCHSCREEN FLAVOR BLEND...

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Page 11: ...10 General Cabinet Overview Figure 1...

Page 12: ...opening front panel 6 FAS 2014 8 32 X 1 2 PAN HEAD SCREW 2 Fastens the handle to front door panel 7 RUB 618 RUBBER BUMPER W WASHER 4 Provides spacing between cabinet base and table 8 FAS 2064 10 32 X...

Page 13: ...12 Outer Cabinet Figure 2 3 1 2 11 10 7 12 4 5 9 8 6 13 26001 See Figure 3 Inner Cabinet 14 See Figure 5 Electronics Parts and Connections...

Page 14: ...hen attached 1 for 80SS 80BLD 80CBB systems 0 for 80BEV 80FCB systems OR 8 2 MIS 3028 80M SH SANITIZER FLUSH TUBE ASSEMBLY FROZEN BEVERAGE INT 1 0 FOR BEV SYSTEMS Flushes flavor lines with sanitizer w...

Page 15: ...0 for 80BEV 80FCB 80CBB systems OR 18 2 SYR 926 PERISTALTIC SYRUP PUMP BEVERAGE 8 0 FOR BEV FCB SYSTEMS Pumps syrup from bags into flavor lines 8 for 80BEV 80FCB systems 0 for 80SS 80BLD 80CBB system...

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Page 17: ...16 Inner Cabinet Figure 3...

Page 18: ...be connectors 3D INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 3E SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Injector Head 3F ROT 511 LINE COUPLER NU...

Page 19: ...zer door 10A RUB 659 TAYLOR ADAPTER O RING 8750 1 ea Creates tension to secure adapter to freezer door 10B ADPT 8750 CROWN ADAPTER WITOUT O RINGS 1 ea Attaches Injector Assembly to freezer door 10C RU...

Page 20: ...tates product for even syrup distribution 4 SYR 932 6 9 TUBE ASSEMBLY 1 Supplies syrup to Blending Head from pumps 4A FAS 2051 ROLLED FLANGE EYELET 18 ea Provides tension in syrup line to affix to lin...

Page 21: ...cket to the vertical adjustment bracket 11E FAS 2024 8 32 x 1 4 PAN HEAD SCREW 2 ea Secures the door bracket to the vertical adjustment bracket 11F FAS 2035 8 32 NUT EXT WASHER 2 ea Locks the screws i...

Page 22: ...UPLER 2 ea Holds flavor lines in place 3C ROT 515 C 9 TUBE ASSEMBLY WAVE SPRING 1 ea Provides tension between tube connectors 3D INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor man...

Page 23: ...even syrup distribution 9C FAS 2023 ACCESSORY MOUNTING BRACKET KNOB 1 ea Secures base Mounting Bracket to Gear Box 10 ADPT 104R A CROWN ADAPTER WITH O RINGS 1 Attaches Blending Assembly to freezer do...

Page 24: ...ER 2 ea Holds flavor lines in place 3C ROT 515 C 9 TUBE ASSEMBLY WAVE SPRING 1 ea Provides tension between tube connectors 3D INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifo...

Page 25: ...bly 12 ADPT 8750 A CROWN ADAPTER WITH O RINGS 1 Attaches Blending Assembly to freezer door 12A RUB 659 TAYLOR ADAPTER O RING 8750 1 ea Creates tension to secure adapter to freezer door 12B ADPT 8750 C...

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Page 27: ...26 CBB Blending Assembly and Related Parts Figure 4D...

Page 28: ...ispensed 3B FCB 115 8 32 X 1 PLAS STAND OFF 1 ea Connects the two screws of the assembly 3C FAS 2024 8 32 X M SCREW P H SS 1 ea Remains as a stationary screw 4 SYR 932FCB 6 9 TUBE ASSEMBLY FCB 1 Suppl...

Page 29: ...28 FCB Door Spout Assembly and Related Parts Figure 4E...

Page 30: ...SE 1 4 1 ea Prevents pump tube from slipping 1E FAS 2051 ROLLED FLANGE EYELET 1 ea Creates tension for tighter fit 1F FIX 1036 1 4 TO 1 4 OD UNION ELBOW 1 ea Connects syrup in tube to pump 1G FIX 1035...

Page 31: ...ter fit connects pump to fitment 1D FIX 1035 1 4 TO 3 16 OD REDUCING UNION 1 ea Connects syrup pump to flavor line out 1E FIX 1036 1 4 TO 1 4 OD UNION ELBOW 1 ea Connects bag connector assembly to fla...

Page 32: ...UP PUMP CLAMP HOSE 1 4 1 ea Prevents pump tube from slipping 1E FAS 2051 ROLLED FLANGE EYELET 1 ea Creates tension for tighter fit 1F FIX 1036 1 4 TO 1 4 OD UNION ELBOW 1 ea Connects syrup in tube to...

Page 33: ...32 Premium Beverage Syrup Pump and Related Parts Continued Figure 5C...

Page 34: ...anitizer to sanitizer flush tubes 1C FIX 1046 FLUSH TUBE Y CONNECTOR 1 ea Splits sanitizer flush tube into two tubes OR 1 3 MIS 3028S X PUMP FLUSH ADAPTER EXTENSION 1 0 FOR FCB SYSTEMS Flushes flavor...

Page 35: ...34 Sanitizer Pump and Related Parts Continued Figure 6...

Page 36: ...IZER TANK DOME NUTS 1 ea Mounts check valve to Sanitizer Tank 3C FIX 1052 SANITIZER TANK QUICK CONNECT 1 ea Connects sanitizer lines to Sanitizer Tank 3D SAN 755 SANITIZER TANK CAP 1 ea Allows Sanitiz...

Page 37: ...36 Syrup Tray Sanitizer Tank 9 Tube Assembly Lead and Casing Figure 7...

Page 38: ...S 2173 FLAT WASHER 18 8 S S 2 ea Secures the connection between bolt and nut 3 MIS 3220 TOUCH PANEL SIDE MOUNTING BRACKET ASSEMBLY 1 0 FOR BEV FCB SYSTEMS Secures the Touch Panel to the freezer 1 for...

Page 39: ...y gears to spin product in the Injector Head 1 for 80BLD 80CBB systems 0 for 80FCB 80BEV 80SS systems OR 14 3 ELE 530 FCB SPIGOT SWITCH ASSEMBLY KIT 1 0 FOR FCB SYSTEMS Activates the syrup pumps when...

Page 40: ...he Touch Panel to the cabinet 25 ELE 926 RJ45 ETHERNET CABLE INTERNAL 1 Connects the Ethernet cable to the electronics board 26 FAS 2008 4 40 X 3 8 PAN HEAD SCREW 4 Attaches the ethernet plate to the...

Page 41: ...40 Electronic Parts and Connections Figure 8...

Page 42: ...ter 7 RUB 632 LOWER ADAPTER O RING 1 Helps secure the adapter to Injector Head 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 660 LARGER SYRUP PORT O RING 1 P...

Page 43: ...adapter 7 RUB 632 LOWER ADAPTER O RING 1 Helps secure the adapter to Blending Head 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 660 LARGER SYRUP PORT O RIN...

Page 44: ...RUB 627 UPPER ADAPTER O RING FOR ADPT 104R A 1 Secures adapter to freezer door with tension 6 RUB 632 LOWER ADAPTER O RING 1 Secures adapter to Blending Head with tension 7 RUB 652 RSS SMALLER SYRUP...

Page 45: ...r door 6 RUB 632 LOWER ADAPTER O RING 1 Creates tension to secure adapter to Blending Head 7 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 8 RUB 660 LARGER SYRUP POR...

Page 46: ...B 660 LARGER SYRUP PORT O RING 1 Seals the cavity inside the syrup port 5 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to the door spout 6 FAS 2140 440 x 5 8 PHILLIPS P H SS SCREW 1 Secures the magn...

Page 47: ...EM WHERE AMBIENT TEMPERATURES ARE BETWEEN 60 AND 80 DEGREES FAHRENHEIT FOR CORRECT OPERATION NOTE INSTALL THE SYSTEM IN A LOCATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL Refe...

Page 48: ...sket against the coupler Then align the coupler pins of the two tube assemblies and connect them 7 Thread the 9 Tube Assembly coupler nut onto the Lead s casing and tighten to secure 8 Gently lay the...

Page 49: ...away from the Electronics Box Leave the Rotor Cable connected to the board 3 Insert the white plastic end of the pump harness cable from the back of the cabinet through the opening where the cover pla...

Page 50: ...t on the back panel 12 Use the four screws of the Electronics Box to mount the box to the back panel of the Deluxe Cabinet The Electronics Box needs to be mounted with the connections at the bottom to...

Page 51: ...nce every 30 days It is approved by the NSF for cleaning the internal parts of the system like the pumps and syrup lines But it is formulated to be used within a few hours after mixing after which it...

Page 52: ...line free 3 Remove the Sanitizer Tank from the cabinet 4 Set the Sanitizer Tank upright and remove the cap 5 Fill the Sanitizer Tank with sanitizer NOTE SET ASIDE THE REMAINING SANITIZER SOLUTION FOR...

Page 53: ...P Power Connections and Power Up Installing Flavors and Priming Syrup Lines Color Touch Panel Overview Consult your standard manual for important information and instructions on these topics Daily Ope...

Page 54: ...panel inside the cabinet Complete for quick reference when this information is requested 1 Model Number ___________________________________ 2 Serial Number ____________________________________ 3 Volta...

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