Flatworks plyfly, Assembly Manual

Page: 61 / 79

150718
PL
YFL
Y
rev
A_GoKart
| Aug
ust
7, 20
15 5
:08
PM
Chapter 10
8
PART
Recommended tools
DESCRIPTION REFERENCE
Socket Wrench
Wrench
Required hardware
№ DESCRIPTION REFERENCE
Flat Washer
5/16” ID, 7/8” OD
3
SINGLE WHEEL KIT PN 12516
2
LIVE AXLE KIT PN 12516
2 Shaft Collar
5/8” ID
PN 12540
2 Lock Nut
5/8"‑11
PN 12506
1 Rear driven wheel
10”D
SINGLE WHEEL KIT PN 12590
3 Undriven wheel
10” D
SINGLE WHEEL KIT PN 12591
2 Rear driven wheel
10”D
LIVE AXLE KIT PN 12590
2 Undriven wheel
10” D
LIVE AXLE KIT PN 12591
1 Rear driven wheel
12” D
SINGLE WHEEL KIT PN 12592
3 Undriven wheel
12” D
SINGLE WHEEL KIT PN 12593
1 Key
3/16” square, 1”L
PN 12539
Part 8 Install the wheel assemblies
INSTRUCTIONS
1. Mount the undriven wheels (the wheels with bearings)
by sliding them over the axles.
‒
SINGLE WHEEL KIT
continue to step 2.
‒
LIVE AXLE KIT
continue to step 4.
2. Mount 3 undriven wheels.
‒
2 located on the front axles.
‒
1 located on the back, left axle.
‒
Total of 3 locations.
3.
SINGLE WHEEL KIT
continue to step 5.
4. Mount 2 undriven wheels.
‒
2 located on the front axles.
‒
Total of 2 locations.
5. Secure the undriven wheels using lock nuts.
Hint To keep the wheels from rotating, place a
large slotted screwdriver into the heads of the front axle bolts.
6. Slide the shaft collar over drive shaft.
‒
SINGLE WHEEL KIT
continue to step 7.
‒
LIVE AXLE KIT
continue to step 9.
7. Install 1 shaft collar.
‒
1 on the back, right drive shaft.
8.
SINGLE WHEEL KIT
continue to step 10.
9. Install 2 shaft collars.
‒
2 located on the rear drive shaft.
‒
Total of 2 locations.
10. Secure the shaft collar using an Allen wrench.
11. Mount the driven wheel (the wheels with the fixed hub)
by sliding them over the drive shaft.
‒
Use the key to lock the driven wheel to the drive shaft.
‒
SINGLE WHEEL KIT
continue to step 12.
‒
LIVE AXLE KIT
continue to step 14.
12. Mount 1 driven wheel.
‒
1 located on the back, right drive shaft.
‒
Total of 1 location.
13.
SINGLE WHEEL KIT
continue to step 15.
14. Mount 2 driven wheels.
‒
Use the key to lock the driven wheel to the drive shaft.
‒
2 located on the rear drive shaft.
‒
Total of 2 locations.
15. Secure the driven wheel to the drive shaft using
the set screws.
‒
Be sure the set screw aligns with the keyway.
16. Secure the axle to the driven wheel using the shaft collar.
‒
Use a socket wrench to tighten the locknut; while
holding the locknut on alternate side with wrench.
57 PlyFly Go‑Kart Instruction Guide • 2015 Release