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Flash Technology FTB 312-3, Reference Manual

The Flash Technology FTB 312-3 Reference Manual is available for free download on our website. This comprehensive manual provides detailed instructions and specifications for the FTB 312-3, ensuring optimal usage and maintenance. Discover all the necessary information you need to make the most of your product at manualshive.com.

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iv

Revision13 — 02-20-2001

FTB 312 and FTS 316

Table of Contents

Page

Front Matter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

ii

Section 1 — FTB 312-3 Introduction and Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-1

System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

FTS 316 Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

FIV 1100 and FIV 2000 Power Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

FIV Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

Protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

System Operation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

PCB1 Timing and Trigger Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

Setting Up PCB1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

Function Indicators   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

PCB1 24740xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

PCB1 24747xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

Photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

Power Converter Main Panel: Alarms and Signals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

Master/Slave Interconnect  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7

Section 2 — Outline, Mounting, Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2-1

Unpacking   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Tools  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Access  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Power Converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Flashhead   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Mounting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Power Converter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Flashhead   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Photocell   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Red Light Fixtures   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Installation Wiring   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Power Converter Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Power Service Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Flashhead Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Securing the Cable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Photocell Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Master/Slave Interconnect Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

FTS 316-2 and FTS 316-3 DC Back-Up Power Source  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Alarm Relay Wiring   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Installation Checklist   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Section 3 — Maintenance and Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Preventive Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Diagnostic Testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Sync Signal Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

RFI Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Component Testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Wiring and Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Inspection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Summary of Contents for FTB 312-3

Page 1: ...ration of America 332 Nichol Mill Lane Franklin TN 37067 615 261 2000 SN FTB 312 3 312 3A 312 3AE 312 3T 312 3TA FTS 316 2 and 316 2AE FTS 316 3 and 316 3AE Dual Medium Intensity Obstruction Lighting Systems Reference Manual ...

Page 2: ...nt meets or exceeds requirements in Advisory Circular 150 5345 43 for FAA Type L 864 and L 865 medium intensity obstruction lights with L 810 markers side lights Disclaimer While every effort has been made to ensure that the information in this manual is complete accurate and up to date Flash Technology Corporation of America assumes no liability for damages resulting from any errors or omissions ...

Page 3: ...ot change components or make adjustments inside the equipment with power on Dangerous Voltages Can Persist with Power Disconnected Under certain conditions dangerous voltages can be present because capacitors can retain charges even after the power has been disconnected Protect yourself always turn off the input primary power and wait for one minute for storage capacitors to drain their charge The...

Page 4: ...2 Outline Mounting Installation 2 1 Unpacking 2 1 Tools 2 1 Access 2 1 Power Converter 2 1 Flashhead 2 1 Mounting 2 1 Power Converter 2 1 Flashhead 2 1 Leveling 2 2 Photocell 2 2 Red Light Fixtures 2 2 Installation Wiring 2 2 Power Converter Wiring 2 2 Power Service Wiring 2 2 Flashhead Wiring 2 3 Securing the Cable 2 3 Photocell Wiring 2 3 Master Slave Interconnect Wiring 2 3 FTS 316 2 and FTS 31...

Page 5: ...y 3 5 K3 Discharge Relay 3 5 K5 Marker Control Relay 3 5 L1 Burst Choke 3 5 PCB1 Timing and Trigger Board 3 5 PCB2 HV Rectifier Board 3 5 PCB4 Sense Module 3 6 Red Light Module 3 6 R2A and R2B Burst Resistors 3 6 T1 Power Transformer 3 6 T3 Trigger Coupling Transformer 3 6 Flashhead 3 6 FT101 Flashtube FH 306 3 6 Flashtube Mounting Plate Assembly FH 306 3 7 Trigger Transformer T101 FH 307T FH 308 ...

Page 6: ...iple Unit System Installation Wiring 2 15 Figure 2 11 FTB 312 3 or FTB 312 3A Multiple Unit System Installation Wiring 2 16 Figure 2 12 FTS 316 3 and FTS 316 3AE System Installation Wiring 2 17 Figure 2 13 FIV 1100 Typical Installation Wiring 2 18 Figure 2 14 FIV 2000 Typical Installation Wiring 2 19 Figure 2 15 Recommended Alarm Relay Wiring Protection 2 20 Figure 2 16 PC 312 3 Power Converter In...

Page 7: ... T1 Transformer Voltages 3 3 Table 3 2 Checkout of Power Converters with PCB1 24740xx Board 3 8 Table 3 3 Checkout of Power Converters with PCB1 24747xx Board 3 10 Table 3 4 Selecting the Correct Troubleshooting Guide 3 12 Table 3 5 Unit Troubleshooting Guide 3 13 Table 3 6 System Troubleshooting Guide 3 14 Table 3 7 FIV Inverter Troubleshooting Table 3 14 Table 3 8 Filter Function Voltage Check 3...

Page 8: ...viii Revision13 02 20 2001 FTB 312 and FTS 316 This page is intentionally blank ...

Page 9: ...uivalent cable is used the two may be separated by up to 600 feet 180 meters Consult the factory when a greater separation is neces sary The photocell is connected directly to the main panel of the power converter at TB1 1 and TB1 2 to control switching between day and night opera tion It may be located any practical distance from the power converter FTS 316 Systems An FTS 316 System combines an F...

Page 10: ...er de energizes the transfer relay allowing 24VDC battery power to be applied to the power inverter The power inverter changes the 24VDC to 120VAC 5 at 60 Hz 1 and applies the resulting AC power to the power converter Protection CAUTION When you use a DC power source operate the FTS 316 Systems directly from the battery Do not operate from a charging source without the battery Carefully maintain t...

Page 11: ...GLE monitoring Alarm Signal Definition White Alarm Failure while in white flashing mode Red Alarm Failure while in red flashing mode Marker Alarm Failure of one or more marker lights Day Intensity Error The flashhead flashed at an intensity too low for day lighting conditions Night Intensity Error The flashhead flashed at an incorrect intensity too low or too high for night lighting conditions PEC...

Page 12: ...programming Refer to Table 1 2 for indicator and lamp func tions and Table 1 3 for jumper settings PCB1 24747xx PCB1 24747xx has the following features Twelve LED indicators indicating function One neon lamp indicating trigger power Two jumpers for external programming One RJ11 telephone line socket for remote EagleWin monitoring One RS 232 socket for internal programming Refer to Table 1 4 for in...

Page 13: ...in a catenary system If both JP8 and JP9 are cut or both uncut operation is for the bottom tier JP10 ISOL Cut to allow an alarm for only local alarm conditions on this power converter Uncut to allow an alarm for local alarms and alarms signalled though a communications device JP11 RETROFIT Cut to allow the 24740xx Circuit Board to emulate other boards on a tower of mixed circuit boards JP12 MARKER...

Page 14: ...open or from normally open NO to Table 1 4 PCB1 24747xx Neon or Lamp Function Indicators LED or Neon Lamp Function I 15 NITE ERR On for incorrect intensity for night operation I 9 DAY ERR On for incorrect intensity for day operation I 14 PEC ALM On when the photocell fails to switch state within a 19 hour period factory set I 8 WHT ALM On when a white alarm occurs I 13 RED ALM On when a red alarm ...

Page 15: ...unctions Alarm System Function White Alarm all Connections between TB1 7 and TB1 6 or TB1 8 signal the alarm for improper flash intensity or no flash at all The normally open NO contacts close and the normally closed NC contacts open Red Alarm all Connections between TB1 10 and TB1 9 or TB1 11 signal the alarm under the following conditions The flashhead malfunctioned during red operation The PC 3...

Page 16: ...on between TB1 15 and TB1 17 when the internal operation of the power converter is in day mode When the signal occurs as it should during daylight the normally closed NC contacts are closed These contacts open at night Night Mode A A models signal night mode operation between TB1 16 and TB1 17 when the internal operation of the power converter is in night mode When the signal occurs as it should d...

Page 17: ...FTB 312 and FTS 316 Revision13 02 20 2001 1 9 474031 Figure 1 2 PCB1 Pictorial 24740xx ...

Page 18: ...1 10 Revision13 02 20 2001 FTB 312 and FTS 316 474732 Figure 1 3 PCB1 Pictorial 24747xx ...

Page 19: ...ad unless you have discon nected primary power from the power converter Wait one minute for storage capacitors to drain down Open the flashhead and use a voltmeter to check that no voltage potential exists between the red and the blue wires Look for these wires on the ceramic terminal posts You may pivot the lens open by disengaging quick release latches Be careful when opening the lens to ensure ...

Page 20: ...from entering and damaging the unit Red Light Fixtures Obtain outline clearance and mounting details for L 810 markers from separate drawings pro vided by FTCA or others This manual does not contain information about installing red markers Installation Wiring NOTE Only general information for a typical installation is presented here and more specific information may be needed for your site In part...

Page 21: ...duit you should secure it to the main structure not more than 5 feet 1 5 meters below the flashhead and at regular intervals between the flashhead and power converter Securing the Cable Use the following method for securing the flash head cable to a skeletal structure 1 Run the cable along one of the tower legs and wrap one full turn of two inch Scotchrap 50 tape or the equivalent around the cable...

Page 22: ...rain holes and that they are clear Ensure that no holes are punched or drilled on the top surface of the case Ensure that air can flow around the case Mount the power converter away from radio frequency interference RFI 4 Flashhead Mounting Ensure that the flashhead lens can be opened without striking other objects Level and aim the flashhead 5 Photocell Mounting Locate photocell where it views un...

Page 23: ... Alarm Wiring If external alarm detection circuit responds to closed contacts ensure that they are wired to the contacts on TB1 that close on alarm If external alarm detection circuit responds to open contacts ensure that they are wired to the contacts on TB1 that open on alarm Alarm wiring should be lightning and RFI protected shielded grounded shield and in a conduit If a specific alarm is gange...

Page 24: ... AS WALL MOUNTED NOTES 1 Weight 50 5 pounds 22 9 kilograms 2 Max wind loading 1 63 sq ft 152 sq m Ø 44 INCH 11 2 311 54 9 356 426 214 170 44 INCH Ø 11 2 127 386 COVER BASEPLATE AS WALL MOUNTED LEFT SIDE VIEW 127 5 00 15 2 BOTTOM VIEW AS WALL MOUNTED 875 22 2 875 22 2 875 22 2 REAR OF CHASSIS AS WALL MOUNTED 27 10 6 1 06 27 27 10 6 25 6 35 ...

Page 25: ...FTB 312 and FTS 316 Revision13 02 20 2001 2 7 FHMO Figure 2 2 Flashhead Mounting and Outline ...

Page 26: ...2 8 Revision13 02 20 2001 FTB 312 and FTS 316 PEC510MO Figure 2 3 Photocell Mounting and Outline ...

Page 27: ...FTB 312 and FTS 316 Revision13 02 20 2001 2 9 FIV1100MO Figure 2 4 Inverter Mounting and Outline ...

Page 28: ...THE TOTAL LINE DROP INCLUDING INPUT SERVICE WIRING AND BRANCH LINES TO THE L 810 MARKER LIGHT SOCKETS MUST NOT EXCEED 3 OF RATED VOLTAGE TB2 TB1 1 2 4 3 5 8 6 7 9 10 RED BLU BLK WHT PUR SHIELD 16 12 11 13 15 14 17 18 INPUT POWER TB4 L1 1 N 2 GND L2 3 TRIGGER TRIG RTN CATHODE 4 GND 5 2 3 1 ANODE NOTES 3 4 NOTE 5 WHITE ALARM INTERCONNECT MASTER SLAVE BLK WHT BLK WHT COM INTENSITY DAY NIGHT SELECT AU...

Page 29: ...ASTER SLAVE BLK WHT BLK WHT COM INTENSITY DAY NIGHT SELECT AUTO NIGHT MODE DAY MODE PHOTOCELL 6 F1 NEUT MRKS 1 5 2 3 4 6 F4 GND NOTES 3 4 RED BLU BLK WHT PUR 10 AWG 10 AWG 16 AWG 16 AWG 16 AWG PC 312 3 OR PC 312 3AE POWER CONVERTER 120VAC NEUT GND AC HI IN AC LO IN GND AC LO OUT AC HI OUT GND FIV 1100 LINE 1 BLK 10 AWG MIN NEUT WHT 10 AWG MIN EQUIPMENT GROUND GRN 10 AWG MIN 120 VAC SINE WAVE PRIMA...

Page 30: ...ERVICE WIRING AND BRANCH LINES TO THE L 810 MARKER LIGHT SOCKETS MUST NOT EXCEED 3 OF RATED VOLTAGE TB2 TB1 1 2 4 3 5 8 6 7 9 10 RED BLU BLK WHT PUR SHIELD 16 12 11 13 15 14 17 18 INPUT POWER TB4 L1 1 N 2 GND L2 3 TRIGGER FH 308 TRIG RTN CATHODE 4 GND 5 2 3 1 ANODE NOTES 3 4 NOTE 5 WHITE ALARM INTERCONNECT MASTER SLAVE BLK WHT BLK WHT COM INTENSITY DAY NIGHT SELECT AUTO NIGHT MODE DAY MODE PHOTOCE...

Page 31: ...CEED 3 OF RATED VOLTAGE TB2 TB1 1 2 4 3 5 8 6 7 9 10 RED BLU BLK WHT PUR SHIELD 16 12 11 13 15 14 17 18 INPUT POWER TB4 L1 1 N 2 GND L2 3 TRIGGER TRIG RTN CATHODE 4 GND 5 2 3 1 ANODE NOTES 3 4 NOTE 5 WHITE ALARM INTERCONNECT MASTER SLAVE BLK WHT BLK WHT COM INTENSITY DAY NIGHT SELECT AUTO NIGHT MODE DAY MODE PHOTOCELL 6 F4 NEUT MRKS 1 5 2 3 4 6 F5 GND NOTES 3 4 RED BLU BLK WHT PUR 10 AWG 10 AWG 16...

Page 32: ...NG TB1 INTERCONNECT MASTER SLAVE PHOTOCELL 5 4 1 3 2 WHT BLK BLK FTCA PN 6340 OR USER S CABLE SEE CABLE CHART SEE CABLE CHART FTCA PN 6340 OR USER S CABLE ERROR NIGHT INTENSITY DAY CONTACTS CLOSE DURING DAY CONTACTS CLOSE AT NIGHT NIGHT MODE DAY MODE COMMON PHOTOCELL ERROR FH 306 FLASHHEAD RED RED BLU BLK WHT PUR BLU BLK WHT PUR GND SHIELD NOTE 13 NOTE 13 SURGE SUPPRESSED TELEPHONE LINE FOR REMOTE...

Page 33: ... BLU BLU BLK BLK WHT WHT PUR PUR HV WARNING WARNING HV NOTE 11 NOTE 11 GND SHIELD RED BLU BLK WHT PUR FH 308 FLASHHEAD RED BLU BLK WHT RED BLU BLK WHT GND SHIELD NIGHT RED WHT 3 2 BLU BLK 5 4 1 TB2 GND CATHODE TRIG RTN TRIGGER FH 308 ANODE MRKS 1 F4 3 4 NOTES 2 NEUT 3 4 F5 5 6 NOTE 9 TIER L 810 S TYPICAL MARKER NOTE 10 NOTE 12 2 FTCA RECOMMENDS USING A CONTINUOUS CABLE WITHOUT INTERVENING JUNCTION...

Page 34: ...SIZE 9 THE TOTAL LINE DROP INCLUDING THE INPUT SERVICE WIRING AND BRANCH LINES TO THE L 810 MARKER LIGHT SOCKETS MUST NOT EXCEED 3 OF THE RATED VOLTAGE RED BLU BLK WHT PUR 10 AWG 10 AWG 16 AWG 16 AWG 16 AWG MASTER SLAVE INTERCONNECT LINE TO ADDITIONAL SLAVE UNIT TYPICALLY ONE MASTER AND TWO SLAVES ARE CONNECTED TOGETHER AT TB1 4 AND TB1 5 LAST SLAVE UNIT NOT SHOWN DOES NOT HAVE MARKERS MARKERS ARE...

Page 35: ...LAVE UNITS L 810 MARKER LIGHTS SERVED USE 250 VA PER POWER CONVERTER PLUS 116VA FOR EACH L 810 MARKER LIGHT ALSO SEE NOTE 8 10 AWG IS RECOMMENDED DISTANCE FROM THE SOURCE THE NUMBER OF POWER CONVERTERS AND NUMBER OF 1 AC INPUT POWER CONDUCTOR SIZE DEPENDS ON THE SERVICE VOLTAGE THE 3 CONTACT RATING 1 AMPERE 120 VAC EXTENDED MONITORING IS AVAILABLE ON THE 10 MOUNT THE POWER CONVERTER VERTICALLY FTB...

Page 36: ...2 18 Revision13 02 20 2001 FTB 312 and FTS 316 FIV1100IW Figure 2 13 FIV 1100 Typical Installation Wiring ...

Page 37: ...FTB 312 and FTS 316 Revision13 02 20 2001 2 19 FIV2000IW Figure 2 14 FIV 2000 Typical Installation Wiring ...

Page 38: ...2 20 Revision13 02 20 2001 FTB 312 and FTS 316 ALRM2 Figure 2 15 Recommended Alarm Relay Wiring Protection ...

Page 39: ... 9 7 8 VIO ORN YEL 12 10 11 WHT VIO WHT YEL WHT GRN WHT RED ORN 15 13 14 RED 17 18 16 G6 G4B G4A 4A WHT BRN 16 15 WHT VIO 12 13 4 3 11 14 3A 10 WHT GRN WHT ORN WHT GRN BLU WHT GRN GRN WHT BLK WHT BLU 4 3 K3 DISCHARGE RELAY G4C KEY WAY BOTTOM VIEW WHT GRN WHT ORN 6 1 4 3 5 2 S2 INTENSITY TEST G4C 2 WHT GRN 6 1 8 5 7 TRANSFORMER COUPLING TRANSFORMER GRN BLU 2 T1 TB1 1 WHT RED RED T3 BLU GRN PCB4 SEN...

Page 40: ...BURST E4 RED E3 BLU WHT RED RED G4B WHT BRN WHT BLK BRN WHT RED RED WHT YEL BLU YEL 4 3 5 1 2 J3 WHT 5 2 3 1 4 RED GRY P3 9 6 7 8 BLU 7 8 6 9 YEL BRN WHT WHT BLU WHT GRN BLK BLU 1 2 J2 BLK 2 P2 1 9 8 7 6 5 4 3 9 3 4 5 6 7 8 WHT WHT GRN WHT BLU BLU RED LIGHT MODULE BLU 3 A B 6 4 1 CENTER SIDE WHT BLU G4D GRN WHT VIO CNTR SIDE F4 F5 9 VIO 6 7 K5 RELAY MARKER BLU BLK 3 4 5 BLU 2 1 TB2 RED RED FLASHCH...

Page 41: ... 10 WHT GRN WHT ORN WHT GRN BLU WHT GRN GRN WHT BLK WHT BLU 4 3 K3 DISCHARGE RELAY G4C KEY WAY BOTTOM VIEW WHT GRN WHT ORN 6 1 4 3 5 2 S2 INTENSITY TEST G4C 2 WHT GRN 6 1 8 5 7 TRANSFORMER 2 T1 TB1 1 WHT RED RED PCB4 SENSE WHT BLK GRN YEL RED RESISTOR RED E2 BLU E1 WHT YEL R1 DISCHARGE BLU L1 CHOKE BURST YEL C2D C2C C2A C3 YEL ORN G6 R2A R2B RESISTOR BURST E4 RED E3 BLU WHT RED RED G4B WHT BRN WHT...

Page 42: ...NODE CATHODE TRIGGER P7 RC101 T101 T102 SW101 B101 MOTOR BLU RED BLU BLK P14 P15 P13 MP101 CLUTCH BR101 C101 SW102 WHT WHT RED 14 BLU 14 WHT BLU FT101 P6 BLK TRIGGER COUPLING TRANSFORMER TRANSFORMER C102 STOP SWITCH DOWN SWITCH FILTER RC102 L101 MOTOR BLU BLU BLU BLU BLU C NC NO NC NO C BR102 PUR P16 BLU BLU BLU WHT WHT ORN BLK WHT RED N C ...

Page 43: ...K WHT SHLD ANODE CATHODE TRIGGER P7 RC101 T101 T102 SW101 B101 MOTOR BLK P14 P15 P13 MP101 CLUTCH BR101 SW102 WHT WHT RED 14 BLU 14 WHT BLU FT101 P6 BLK TRIGGER COUPLING TRANSFORMER TRANSFORMER C102 STOP SWITCH DOWN SWITCH FILTER RC102 L101 MOTOR BLU BLU BLU BLU BLK C NC NO NC NO C BR102 PUR P16 BLU BLU BLU WHT WHT ORN BLK WHT RED N C BLK BLU ...

Page 44: ... FTB 312 and FTS 316 307TIW Figure 2 21 FH 307T Flashhead Internal Wiring P4 P5 P3 BLK WHT RC102 PUR 14 RED 14 BLUE RED BLU P1 P2 RC 101 FT 101 FLASHTUBE P6 P7 P11 T102 COUPLING TRANSFORMER P8 T101 TRIGGER TRANSFORMER SHIELD P12 ...

Page 45: ...ion13 02 20 2001 2 27 308IW Figure 2 22 FH 308 Flashhead Internal Wiring P4 P5 P3 BLK WHT RC102 PUR 14 RED 14 BLUE RED BLU P1 P2 RC 101 FT 101 FLASHTUBE P6 P7 P11 T102 COUPLING TRANSFORMER P8 SHIELD P12 T101 TRIGGER TRANSFORMER ...

Page 46: ...FTB 312 and FTS 316 Revision13 02 20 2001 2 28 This page is intentionally blank ...

Page 47: ...rage of any major assembly such as the power converter flashhead photocell or any internal component Circuit boards when not installed in the equipment should be kept in anti static bags or containers Diagnostic Testing This subsection describes procedures for basic functional testing The only effective way to check out interconnected power converters is to discon nect the wire labeled master slav...

Page 48: ...t corrosion loose connections faulty relays incorrect hookup and so forth Power Converter Component Testing Capacitors Evaluate the condition of a capacitor with an ana log volt ohmmeter operating in the resistance mode The following method assumes an instru ment with a X100 resistance scale Place the meter leads across the terminals of an isolated no electrical connections to other cir cuits and ...

Page 49: ... Sense Transformer is mounted on PCB3 If you suspect the transformer replace the entire Red Light Module Flashhead Component Testing The following subsections describe component testing for the components in the flashhead Flashtube FT101 Visually inspect the flashtube for broken elec trodes cracked glass and the solder connections of the pins A darkened envelope does not neces sarily mean the ligh...

Page 50: ...nent then the wiring then the components that allowed you access In some cases you may have to place some wires on the component before you fasten it in place then replace the remaining wires Most components are relatively easy to access for removal Only those that are more difficult are described Power Converter Capacitors Before removing or replacing a capacitor always ensure it is discharged by...

Page 51: ...erform the remaining steps 6 Carefully disconnect the wires from the termi nals of the component and note their locations so that you may more easily replace them 7 Remove the screws that hold the K2 relay to the base 8 Remove the K2 relay Replacement 1 Replace the K2 relay in the reverse sequence of that of removal 2 Verify that wiring matches the Information Card and restore the wire routing to ...

Page 52: ...hes the Information Card and restore the wire routing to its origi nal state T3 Trigger Coupling Transformer Removal 1 Remove the Red Light Module 2 Remove PCB1 3 Loosen the four screws that hold the Compo nent Bracket to the base 4 Slide the Component Bracket up off the screws Be careful of the cable and cable con nectors You may hang the Component Bracket over the edge of the connector panel to ...

Page 53: ...ndary wind ings over the two halves of the core Attach the core to the bracket using the two long screws 2 Reattach the wires Verify that wiring is in accordance with Figure 2 21 FH 307T Flash head Internal Wiring or Figure 2 22 FH 308 Flashhead Internal Wiring Coupling Transformer T102 Refer to the flashhead component locations dia gram Figure 4 4 Figure 4 5 or Figure 4 6 and internal wiring diag...

Page 54: ...wires Checkout Procedures Use instructions in Table 3 2 and Table 3 3 to checkout the equipment To perform the proce dures you must open the cover of the power con verter or converters To check out multiple units all units must be operating Observe and confirm the operation for each power converter individu ally The procedures assume the photocell PEC is exposed to daytime sky conditions Set all i...

Page 55: ...y but then goes off when structure enters white night back up mode FAN LED I 4 not used SYNC LED I 10 flashes on in a regu lar pattern May be difficult to see CONF LED I 5 flashes on after each strobe flash May be difficult to see DAY LED I 11 is off Off at night NITE LED I 6 is on On at night MKRS LED I 12 is off at night during white back up operation NEON bulb I 13 is on trigger voltage is avai...

Page 56: ... is off The WHT ALM LED I 8 is off The RED ALM LED I 13 is off The MKR ALM LED I 7 is off The FAN LED I 12 is off The SYNC LED I 6 flicks on regularly May be difficult to see in bright daylight The CONF confirm LED I 11 flashes on after each strobe flash May be difficult to see in bright daylight The DAY LED I 5 is on It is on during daylight The NITE LED I 10 is off for day light operation The MK...

Page 57: ...or those in the following list after three flash cycles The DAY LED I 5 is off The NITE MODE LED I 10 is on The MKRS I 4 LED is on indicating that markers should be on The MKR ALM I 7 LED is on indicating a marker alarm The light is flashing in red mode for the FH 306 the red filter is in place or the FH 307T Flashhead is flashing Remove power Replace F4 and recycle the unit with the Intensity Sel...

Page 58: ...ower Converter Component Testing and Section Component Removal and Replacement in this Section Setup to Check Red Alarm for Night Operation Response LEDs and Structure Lights 1 Place the opaque cover over the PEC 2 Set the intensity select switch or switches to AUTO 3 Remove power 4 Disconnect the black wire from TB2 4 5 Reapply power The following responses denote a light failure during normal ni...

Page 59: ...Relay PCB1 Board OK OK OK OK Marker Alarm One or more marker lamps out or incorrect wattage K5 Marker Control Relay PCB1 Board PCB3 OK OK Incorrect Mode S2 Intensity Select Switch is not in AUTO position PEC or PEC wiring PCB1 OK No OK OK Red Alarm Flashtube FH 307T C3 Capacitor Trigger Steering Relay FH 306 Flashhead Baseplate Assembly OK Backup Intensity OK OK Red Alarm Flashtube Mounting Plate ...

Page 60: ...Board Intensity Select Switch Jumper on TB1 2 on slave units missing Red OK Possible PEC Error PEC Photocell Intensity Select Switch Units mixed red and white PEC cable connected to TB1 1 and 3 all units will be in night mode Intensity Select Switch OK OK Units not flashing together Master slave interconnect cable con nected to TB1 4 and TB1 5 PCB1 in one unit No No No lights Main power line Table...

Page 61: ...hite operation With the preceding information you can determine master unit in the system is causing the entire system to run in white night intensity Table 3 8 Filter Function Voltage Check VOTAGE PROCEDURE 120 135 VAC between TB2 4 and TB2 5 at night This voltage drives the filter actuator to the up position for night operation The voltage should not be present in daylight To test this voltage i...

Page 62: ...3 16 Revision13 02 20 2001 FTB 312 and FTS 316 This page is intentionally blank ...

Page 63: ...g Equipment must be returned in a container that provides maximum protection during shipping and handling If the original cartons and packag ing material are no longer available package the power converter and flashhead separately as in the following subsections Power Converter Package and ship the power converter in an upright position that is with the feet downward Pad the power converter so tha...

Page 64: ...1 PCB5 Alarm Board AE models 2805404 R1 Resistor Discharge 35K 50W 6900541 R2A B Resistor Burst two 500 ohm resistors of the indicated part number comprise one burst resistor 6900532 S1 Switch Interlock 4901220 S2 Switch Toggle 8799201 T1 Transformer Power 60 Hz 8841201 T1 Transformer Power 50 Hz 8842901 T3 Transformer Coupling 8336701 TB1 Terminal Strip 18 position 4901930 TB2 TB7 Terminal Strip ...

Page 65: ... 1 1 J7 1 1 J5 1 POWER LABEL INPUT TB1 18 C2D SW2 PCB1 J3 1 J4 J1 J2 1 1 C2A C2C C2B 6 1 C3 TB6 EQ GND 8A TB3 TB5 SW1 1 6 BRACKET SHOWING ITEMS BELOW COMPONENT LOOSEN SCREW COMPONENT BRACKET TO REMOVE K2 L1 T1 COMPONENT BRACKET 4 PLACES TO REMOVE LOOSEN SCREWS 3 8451 01P F5 GND EQ K5 PCB3 F4 R2 BR1 J8 J9 J10 J11 J12 G3 G4 G5 G6 T4 1 2 3 1 2 3 L1 L2 N E2 E1 E3 E4 K4 ...

Page 66: ...TENSITY J6 1 1 J7 1 1 J5 1 POWER LABEL INPUT TB1 18 C2D SW2 PCB1 J3 1 J4 J1 J2 1 1 C2A C2C C2B 6 1 C3 TB6 EQ GND 8A TB3 TB5 SW1 1 6 BRACKET SHOWING ITEMS BELOW COMPONENT LOOSEN SCREW COMPONENT BRACKET TO REMOVE K2 L1 T1 COMPONENT BRACKET 4 PLACES TO REMOVE LOOSEN SCREWS 3 8451 28L F5 GND EQ K5 PCB3 F4 R2 BR1 G3 G4 G5 G6 PCB5 LS1 E2 E1 E3 E4 1 2 3 1 2 3 L2 N L1 ...

Page 67: ...TENSITY J6 1 1 J7 1 1 J5 1 POWER LABEL INPUT TB1 18 C2D SW2 PCB1 J3 1 J4 J1 J2 1 1 C2A C2C C2B 6 1 C3 TB6 EQ GND 8A TB3 TB5 SW1 1 6 BRACKET SHOWING ITEMS BELOW COMPONENT LOOSEN SCREW COMPONENT BRACKET TO REMOVE K2 L1 T1 COMPONENT BRACKET 4 PLACES TO REMOVE LOOSEN SCREWS F5 GND EQ K5 PCB3 F4 R2 BR1 J8 J9 J10 J11 J12 3 8451 12J E2 E1 E3 E4 1 2 3 L1 N L2 3 2 1 ...

Page 68: ...T 308 P6 P7 P8 Ceramic spacer 1 2 diameter tall 5900843 FH 306 A101 Flashtube Mounting Plate Assembly 8812405 All RC101 Resistor capacitor network 1403411 All RC102 Resistor capacitor network 1403412 FH 307T 308 T101 Transformer Trigger 8288201 FH 306 307T 308 T102 Transformer Coupling 8336701 R C 10 2 R C 1 0 1 P1 P2 P3 P4 P5 P6 P7 T101 T102 P13 P14 P16 P15 C 101 C102 MP101 CLUTCH B101 MOTOR L101...

Page 69: ...cation RED BLU BLK VIO WHT P8 P7 P6 CABLE ACCESS SH IELD RC102 P1 P2 P4 P5 P12 RC101 P3 P11 FT101 FLASHTUBE RED DOT T102 COUPLING TRANSFORMER T101 TRIGGER TRANSFORMER ADDITIONAL CABLE ACCESS RED BLU BLK VIO WHT P8 P7 P6 CABLE ACCESS SHIELD RC102 P1 P2 P4 P5 P12 RC101 P3 P11 FT101 FLASHTUBE RED DOT T102 COUPLING TRANSFORMER T101 TRIGGER TRANSFORMER ...

Page 70: ...4 8 Revision13 02 20 2001 FTB 312 and FTS 316 PEC510CL Figure 4 7 PEC 510 Photocell ...

Page 71: ...tat 4902589 FIV 1100 DC to AC Inverter 4802583 FIV 2000 DC to AC Inverter 4802584 FIV 1100 FIV 2000 TB1 Terminal Block 6 position 4902257 FIV 1100 FIV 2000 Blower 4902588 2 1 G1 7 5 8 6 3 K1 4 TB1 VC 1 FOR FIV 1100 OR FIV 2000 S1 B1 BLOWER RELAY K1 MAY BE LOCATED HERE S1 BLOWER B1 B1 AND S1 MAY BE LOCATED HERE FIV 1100 FIV 2000 OR AC HI IN AC LO IN GND GND AC LO OUT AC HI OUT 1 2 3 4 5 6 FIV 1100 ...

Page 72: ...4 10 Revision13 02 20 2001 FTB 312 and FTS 316 This page is intentionally blank ...

Page 73: ...24747xx 3 10 marker alarm operation PCB1 24740xx 3 8 PCB1 24747xx 3 10 multiple unit system 3 7 nighttime operation PCB1 24740xx 3 8 PCB1 24747xx 3 10 procedures 3 7 single unit system 3 7 table PCB1 24740xx 3 8 PCB1 24747xx 3 10 white alarm operation PCB1 24740xx 3 8 white light backup operation PCB1 24740xx 3 8 PCB1 24747xx 3 10 Codes electrical 2 2 Component burnout 3 2 flashhead removal 3 6 lo...

Page 74: ...ring 2 3 component locations FH 306 4 6 FH 307T 4 7 FH 308 4 7 removal 3 6 leveling 2 2 mounting 2 1 mounting and outline figure 2 7 parts 4 6 shipping 4 1 testing components 3 3 topmost 1 6 twin definition 1 3 wiring 2 3 Flashtube mounting plate removal 3 7 removal 3 6 testing 3 3 FTB 312 3 installation wiring figure multiple unit 2 16 single unit 2 10 wiring function view 1 7 FTB 312 3A installa...

Page 75: ...n panel 1 7 errors 3 2 select switch using 3 15 Internal wiring figure alternate FH 306 2 25 FH 306 2 24 FH 307T 2 26 FH 308 2 27 PC 312 3 2 21 PC 312 3AE 2 22 PC 312 3T 2 23 Introduction system 1 1 Inverter mounting and outline figure 2 9 K K2 removal 3 5 K3 removal 3 5 K5 removal 3 5 L L1 removal 3 5 LED indicator table 24740xx 1 4 24747xx 1 6 on PCB1 1 4 Leveling 2 2 Location component PC312 3 ...

Page 76: ...r 4 2 Part replacement policy ii PC 312 3 internal wiring figure 2 21 PC 312 3AE internal wiring figure 2 22 PC 312 3T internal wiring figure 2 23 PC312 3 component location 4 3 PC312 3AE component location 4 4 PC312 3T component location 4 5 PCB1 E models 1 4 24740xx checkout table 3 8 24747xx jumper programming 1 6 daytime operation 24740xx checkout 3 8 24747xx checkout 3 10 defined 1 4 LEDs 1 4...

Page 77: ...ng 3 3 R2 removal 3 6 testing 3 3 Radio frequency interference See RFI Rating contacts 1 3 Red alarm connection main panel 1 7 Red light module removal 3 6 Relays testing 3 2 Removal capacitor 3 4 component 3 4 flashtube 3 6 flashtube mounting plate 3 7 input power module 3 5 K2 3 5 K3 3 5 K5 3 5 L1 3 5 PCB1 3 5 PCB2 3 5 PCB4 3 6 power converter component 3 4 R2 3 6 red light module 3 6 T1 3 6 T10...

Page 78: ... components 3 3 flashtube 3 3 PCB1 3 3 PCB2 3 3 PCB4 3 3 photocell 3 3 3 8 R1 3 3 R2 3 3 relays 3 2 T1 3 3 T1 on PCB3 3 3 T101 3 3 T3 3 3 Testing each unit of multiple units 3 8 Tools for installation 2 1 Topmost flashhead 1 6 Troubleshooting failing unit at night 3 15 FIV 3 14 guide selecting 3 12 system 3 14 unit 3 13 inspection 3 2 tables 3 12 wires and cables 3 2 U Unit testing with multiple u...

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