Fisher ET easy-e Instruction Manual Download Page 6

Instruction Manual

D104358X012

easy-e Trim Cartridge

October 2021

6

Maintenance

Inspection and maintenance frequency depends on the severity of service conditions. When the Trim Cartridge is
installed, the spiral wound gasket (which is not repairable) is compressed in order to load and seal the cage gasket
(figure 2, key 4). If the Trim Cartridge is removed and reinstalled, the spiral wound gasket may not provide sufficient
load after initial compression. Therefore, it is not recommended to remove and reinstall Trim Cartridge after initial
installation. Valve packing can be serviced as it does not require decompression of the spiral wound gasket. This
section includes instructions for packing maintenance in the Trim Cartridge.

  WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing
any maintenance operations:

D

 Do not remove the actuator from the valve while the valve is still pressurized.

D

 Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D

 Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D

 Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D

 Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.

D

 Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D

 The valve packing box may contain process fluids that are pressurized, 

even when the valve has been removed from the

pipeline. 

Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

D

 Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

CAUTION

Follow instructions carefully to avoid damaging the product surfaces, which could result in damage to the product

Packing Replacement

ENVIRO-SEAL packing systems are designed for quality performance over extended periods. This longevity allows for
packing maintenance to be performed at regularly scheduled plant outages or turnarounds.

Use the following instructions when inspecting or replacing ENVIRO SEAL packing. Additional information can be
found in the ENVIRO-SEAL Sliding-Stem Valves Instruction Manual (

D101642X012

)

If changing the packing system material to a different material, such as PTFE to Graphite ULF, it is good practice to
review the actuator sizing, as packing friction will change.

CAUTION

To prevent product damage caused by scratching or damaging the packing box wall, take care when removing the old
packing parts from the packing box.

Summary of Contents for ET easy-e

Page 1: ... parts information for NPS 1 through 4 Fisher ET and EZ valves with Trim Cartridge Refer to separate manuals for instructions covering the actuator and accessories Do not install operate or maintain an ET or EZ valve without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to careful...

Page 2: ... pressure retaining bonnet Ensure Trim Cartridge is suitable for the application s required pressure class rating 3 Certain bonnet bolting material selections may require a CL600 easy e valve assembly to be derated Contact your Emerson sales office Description Trim Cartridge is a complete control valve repair solution that incorporates a full trim recommended spare parts list RSPPL replacement plu...

Page 3: ... pipelines for any damage and any foreign material which may cause product damage 1 Isolate the control valve from the pipeline pressure 2 Release pressure and drain process media from both sides of the control valve 3 If using a power actuator also shut off all pressure lines to the power actuator and release all pressure from the actuator Use lock out procedures to be sure that the above measure...

Page 4: ...he torque guidelines in table 2 Note The proper bolting procedures include but are not limited to ensuring that bolting threads are undamaged and lubricated and evenly tightening the cap screws or the nuts onto the studs in a criss cross pattern Tightening one cap screw or nut may loosen an adjacent cap screw or nut Repeat the crisscross tightening pattern several times until each cap screw or nut...

Page 5: ... 1 129 95 64 47 1 1 2 or 2 96 71 45 33 3 169 125 88 65 4 271 200 156 115 1 Determined from laboratory tests 2 SA193 B8M annealed 3 For other lubricants bolting materials or coated bolting contact your Emerson sales office for torques Note Stud s and nut s should be installed such that the manufacturer s trademark and material grade marking is visible allowing easy comparison to the materials selec...

Page 6: ...ve process pressure from both sides of the valve Drain the process media from both sides of the valve D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression D Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment D The valve packing box may contain process fluids that are pressurized even when the valve has ...

Page 7: ...1 To achieve maximum benefit from the ENVIRO SEAL packing system the packing nut must compress the Belleville springs to their target load The target load is the point where the Belleville springs are designed for optimum performance when compressed to 85 of their maximum deflection or nearly flat Maximum deflection is when the springs are 100 compressed or completely flat To obtain the target loa...

Page 8: ...D104358X012 easy e Trim Cartridge October 2021 8 Figure 3 ENVIRO SEAL PTFE Packing Arrangement GH10958 Figure 4 ENVIRO SEAL Duplex Packing Arrangement GH10958 Figure 5 ENVIRO SEAL Graphite ULF Packing Arrangement GH10958 ...

Page 9: ...rmance of the valve and could cause personal injury and property damage Parts Kits ENVIRO SEAL Packing Repair Kits Repair kits include parts to replace the soft packing materials in valves that already have ENVIRO SEAL packing arrangements installed or in valves that have been upgraded with ENVIRO SEAL retrofit kits Refer to figure 3 for key numbers for PTFE packing to figure 4 for key numbers for...

Page 10: ...et 4 Cage Gasket 5 Valve Body ENVIRO SEAL Packing Assembly Figures 3 4 and 5 Key Description 3 Packing Nut 13 Packing Lower Wiper 14 Packing Box Ring 15 Anti Extrusion Washer 16 Packing Ring Male Adaptor 17 Packing Ring 18 Packing Ring Female Adaptor 19 Lantern Ring 20 Belleville Spring 21 Packing Follower 22 Guide Bushing 23 Lantern Ring 24 Packing Ring 25 Packing Washer 26 Packing Ring 27 Guide ...

Page 11: ...Instruction Manual D104358X012 easy e Trim Cartridge October 2021 11 ...

Page 12: ...are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2021 Fisher Controls International LLC All rights reserved Fisher easy e and ENVIRO SEAL are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson ...

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