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Owner's Manual 

with Assembly Instructions

For Models H0638 and H4808

Harley-Davidson is a registered trademark 
and the motorcycle sound is a trademark of 
H-D Michigan, Inc. used under license.

In an effort to provide the best products possible, we periodically make

product modifications. Actual product may not be identical to item pictured here.

Please read this manual and save it with your original sales receipt.

Tools needed for assembly: Phillips Screwdriver, Hammer, Safety Scissors, Slotted Screwdriver 

and Adjustable Wrench (no tools included).

Use only with a Power Wheels

®

12 Volt Rechargeable Battery

and a Power Wheels

®

12 Volt Charger (both included).

Sound Box requires three “AA” (LR6) 

alkaline

batteries (batteries not included) for operation.

®

Summary of Contents for Power Wheels CLASSIC CHROME H0638

Page 1: ...t modifications Actual product may not be identical to item pictured here Please read this manual and save it with your original sales receipt Tools needed for assembly Phillips Screwdriver Hammer Saf...

Page 2: ...ur child to start the vehicle in low speed and shift to high speed only when already moving forward Use this vehicle ONLY outdoors Most interior flooring can be damaged by riding this vehicle indoors...

Page 3: ...f the wrong type battery or charger could cause a fire or explosion resulting in serious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire...

Page 4: ...the store Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded Metal parts have been coated with a lubricant to pr...

Page 5: ...haust Pipe Set Parts Tachometer Housing Sound Box Tachometer Cover Front Fork Cover Tank Seat Front Fork Headlight Lens Headlight Housing Right Outer Half Left Outer Half Right Inner Half Left Inner H...

Page 6: ...t Shock Set Inner Outer Inner Outer Left Handlebar Right Handlebar Left Strut Signal Housing 2 Right Strut Signal Lens 2 Wheel Axle 2 Fork Axle Wire Cover Battery Clamp Handlebar Harness Right Mirror...

Page 7: ...iameter Cap Nut 2 354 437 Large Diameter Cap Nut 4 For your convenience we ve included extra fasteners Note Tighten and loosen all screws with a Phillips screwdriver Do not over tighten the screws 8 3...

Page 8: ...Volt Charger 29 354 Cap Nut 2 30 437 Cap Nut 4 31 Battery Clamp 32 Left Strut 33 Handlebar Harness 34 Signal Housing 2 35 Signal Lens 2 36 Right Mirror 37 Wire Cover 38 Horn 39 Right Inner Shock 40 Ri...

Page 9: ...icle to resume normal operations To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 65 lbs maximum weight capacity or by towing anything behind the vehicle Avoid severe...

Page 10: ...from the wall outlet The battery is now ready to be installed in your vehicle Please see the Battery Installation section on page 29 for detailed instructions on installing your battery If your batte...

Page 11: ...hicle Body 1 TM Fit motor harness connector up through the large rectangular opening in the vehicle body Fit the high speed hook up connector through the square opening near the front of the vehicle b...

Page 12: ...4 5 TM The right footboard was inserted in the vehicle frame at the factory Make sure the right footboard is in place Insert two 8 x 3 4 screws into the right footboard as shown Tighten the screws Rig...

Page 13: ...right exhaust pipe the vehicle body and into the vehicle frame Make sure all the holes are properly aligned and the screw goes through all three parts Tighten the screws TM Vehicle Frame Right Exhaust...

Page 14: ...r fender of the vehicle body 12 Strut Signal Housing Slide a signal housing onto a strut Bend the tab inside the signal housing down 13 Strut Signal Lens Rib Signal Housing Notch Align the rib on the...

Page 15: ...Cap Nut Axle Bushing Tube Side Wheel Axle Slide an axle bushing tube side first onto the end of the wheel axle Make sure the flat end of the axle bushing fits into the groove in the rear fork arm Fit...

Page 16: ...ns and tighten Headlight Lens Headlight Housing 22 Front Fork Lower Hole Lower Hole Front Fork Cover Fit the front fork into the front fork cover Insert two 8 x 1 2 screws into the lower holes in the...

Page 17: ...hole in the switch aligns with the screw hole in the right handlebar Switch Cover 26 Fit the peg on the right mirror through the hole in the right handlebar and the switch While holding the two parts...

Page 18: ...r Harness 31 32 Back View Front Fork Assembly Upper Hole in Front Fork End of Wire Cover Plug Fork Cover Position the front fork so that it is upright and facing you Insert the handlebar harness plug...

Page 19: ...o each lower hole in each handlebar and hand tighten Do not tighten the screws completely These screws will be tightened in step 55 Next insert two 8 x 3 4 screws through the upper holes in the front...

Page 20: ...le Body First fit the tab on the steering stop into the curved slot in the lower steering bushing Hold the steering stop in place Then slide the handlebar assembly on the vehicle frame neck and over t...

Page 21: ...d steering stop and out the top of the front fork Fit a 354 small diameter cap nut on the end of the fork axle Support the fork axle and tap the cap nut with a hammer to secure it on the end of the fo...

Page 22: ...Close the battery compartment door and tighten the screw Sound Box Battery Compartment Battery Compartment Door SHOWN ACTUAL SIZE 1 5V x 3 AA LR6 Battery Safety Information Batteries may leak fluids t...

Page 23: ...e tab on the tachometer cover should fit into the notch in the tachometer housing Insert a 8 x 3 4 screw into the tachometer cover and tighten Tachometer Housing Tab Notch Tachometer Cover TM Fit the...

Page 24: ...r Fit the left shock assembly onto the end of the left handlebar Push firmly to slide the shocks onto the handlebars making sure that the tabs on the inner shock halves fit into the grooves in the fen...

Page 25: ...te the air cleaner on the right side of the vehicle frame Fit the air cleaner cover over the air cleaner Insert a 8 x 3 4 screw through the air cleaner and into the vehicle frame Tighten the screw Air...

Page 26: ...ver onto the left side of the vehicle as shown Insert two 8 x 3 4 screws through the primary cover and into the vehicle frame Tighten the screws Mirror Clamp Left Mirror Handlebar Horn Primary Cover L...

Page 27: ...remove any dust or oils Place the labels exactly as shown in the illustrations For best results avoid repositioning a label once it has been applied to the vehicle After applying a label rub the label...

Page 28: ...Label Decoration TM Left Side Right Side 28 5 4 31 8 24 22 23 25 30 10 18 21...

Page 29: ...ty TM Remove the seat Press the tab at the back of the seat and lift Place the Power Wheels 12 volt battery upright in the battery compartment Make sure the battery terminals face the rear of the vehi...

Page 30: ...nd manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration landfilling or mixing o...

Page 31: ...bstacles and have an accident Operate the vehicle only in the daytime or a well lit area 7 Do not allow your child to drive on sloped or inclined surfaces Restrict your child s driving to generally le...

Page 32: ...learn how far and how quickly to turn the handlebar when driving in reverse How to Operate Your Vehicle L IMPORTANT As assembled your vehicle is ready to roll in low speed 21 2 mph maximum When your c...

Page 33: ...o not return the vehicle to the store Power Wheels has provided a nationwide network of authorized service centers For a list of authorized service centers please visit us on line at www powerwheels c...

Page 34: ...drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors If a thermal fuse continually trips contact your local Power Whee...

Page 35: ...hours If you suspect that your battery is damaged as a result of overcharging contact your local Power Wheels authorized service center They can test the battery for you Battery is old and will not E...

Page 36: ...ure they are tight Motor or electrical switch damage Contact your local Power Wheels authorized service center for diagnosis and repair When the foot pedal is pressed Loose wire or connector Check all...

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Page 39: ...Price Power Wheels by Fisher Price and Fisher Price Inc a subsidiary of Mattel Inc East Aurora New York 14052 U S A IMPORTANT DO NOT Return your Vehicle to the Store DO NOT use this vehicle for the f...

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