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TM

Lil Kawasaki

®

Owner’s Manual 

with Assembly Instructions

Please read this manual and save it with your original sale’s receipt.

For Model 76937

Tools needed for assembly: Phillips Screwdriver, Slotted Screwdriver, Hammer, and Pliers.

Use only with a Power Wheels

®

6 Volt Battery, Power Wheels

®

25 Amp Fuse 

and Power Wheels

®

6 Volt Charger (all included).

Product features and decoration may vary from the picture above.

Summary of Contents for LIL KAWASAKI 76937

Page 1: ...r original sale s receipt For Model 76937 Tools needed for assembly Phillips Screwdriver Slotted Screwdriver Hammer and Pliers Use only with a Power Wheels 6 Volt Battery Power Wheels 25 Amp Fuse and Power Wheels 6 Volt Charger all included Product features and decoration may vary from the picture above ...

Page 2: ...ren 1 3 years of age To prevent damaging the motors and gears do not tow anything behind the vehicle or overload it Do not exceed the maximum weight capacity of 40 lbs 18 kg If you have any questions about your Power Wheels vehicle please call our toll free service lines at 1 800 348 0751 from 8 AM to 5 PM EST Monday through Friday Trained customer service representatives are available to take you...

Page 3: ...ons could cause a fire resulting in injury and could also ruin the electrical system Use of the wrong type battery fuse or charger could cause a fire or explosion resulting in serious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is heavy and contains sulfuric acid ...

Page 4: ...packaging material until assembly is complete to ensure that no parts are discarded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Parts C Vehicle Body Front Wheel 2 6 Volt Battery with Protective Foam Pocket Battery Charger Steering Column Handlebar Handlebar Wire Harness Grille Seat Battery Reta...

Page 5: ...ing Column Bushing Wheel Bushing 2 Cap Nut 5 Washer 2 25 Amp Fuse 2 Round Bushing 2 10 x 11 4 Bolt 2 10 x 7 8 Screw 2 Lock Nut 2 All Shown Actual Size For your convenience an extra cap nut and an extra 25 amp fuse have been included Not Shown Label Sheet ...

Page 6: ...ng 6 Cap Nut 4 7 Battery 8 Foam Pocket 9 Charger 10 Seat 11 Handlebar Wire Harness 12 Battery Retainer 13 Grille 8 12 24 14 14 11 9 16 22 14 10 x 7 8 Screw 2 15 10 x 11 4 Bolt 2 16 10 x 1 2 Bolt 17 Lock Nut 2 18 Washer 2 19 Wheel Bushing 2 20 Round Bushing 2 21 Footrest 2 22 Footrest Support 23 Front Wheel 2 24 25 Amp Fuse Not Shown Label Sheet ...

Page 7: ...NING The battery must be handled by adults only The battery is heavy and contains sulfuric acid electrolyte Dropping the battery could result in serious injury Never allow children to charge the battery Battery charging must be done by adults only A child could be injured by the elec tricity involved in charging the battery Use of the wrong type battery fuse or charger could cause a fire or explos...

Page 8: ...in your vehicle simply re connect the battery connector and motor harness connector and re assemble the seat Always remember to use the lock fastener to secure the seat to prevent children from accessing the battery If you are charging the battery for the first time insert a 25 amp fuse into the battery Do not remove the battery from its protective foam pocket Note The top of the fuse will not be ...

Page 9: ...g into the rectangular opening in each front wheel 2 Apply label 2 to the recessed circle on each front wheel Wheel Bushing 2 Slide a round bushing onto the front axle and press it into the center of the front wheel Fit a cap nut onto the end of the front axle Tap the cap nut with a hammer to secure it on the front axle Repeat assembly steps 3 and 4 to assemble the other front wheel to the other s...

Page 10: ...umn bushing 1 4 turn and fit it into the rectangular opening in the vehicle body Vehicle Body Rectangular Opening Steering Column Bushing 10 Insert the connector end of the handlebar wire harness into the rectangular opening in the handlebar Feed the handlebar wire harness through the handlebar Push firmly on the button end of the handlebar wire harness to snap into the rectangular opening Button ...

Page 11: ... curved end of the steering column into the hole in the steering linkage Make sure the steering column is positioned between the guides on the underside of the vehicle body Guides Steering Linkage Steering Column Hole Hole Cap Nut 11 Position the vehicle body upright While fitting the handlebar onto the end of the steering column insert the end of the handlebar wire harness through the hole in the...

Page 12: ... into the slots 15 Align the holes in a footrest with the holes in one end of the footrest support Insert a 10 x 11 4 bolt through the footrest and footrest support Fit a lock nut onto the end of the bolt and hand tighten it Footrest Support Hole 16 Insert the footrest support through the square opening at the bottom of the vehicle body Make sure the grooves on the footrest face up Align the holes...

Page 13: ...ns Insert the tabs on the front of the seat into the slots in the vehicle body Make sure that the tab on the seat s lock fastener is aligned with the slot in the vehicle body Press down on the back of the seat to snap the tabs on the back of the seat into the slots in the vehicle body Lock Fastener Tabs 19 Assembly Inset Tab Tab 20 Use a slotted screwdriver to rotate the lock fastener 1 4 turn to ...

Page 14: ...tioning a label once it has been applied to the vehicle After applying a label rub the label firmly with a clean dry cloth to make sure the label is adhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles Label Decoration G Front View 5 6 9 10 11 12 Left Side 2 Right Side 3 1 5 13 4 3 6 1 13 One time assembly is now complete IMPORTANT NOTE Pl...

Page 15: ...vehicle use a slotted screwdriver to rotate the lock fastener 1 4 turn to unlock the seat To remove the seat push firmly on one of the back fenders while pulling up on the same side of the back of the seat to release the tab on the seat from the slot in the vehicle body Repeat this procedure on the other side of the vehicle body Lift to remove the seat from the vehicle body Push Here Push Here Loc...

Page 16: ...e battery Your Power Wheels battery is a sealed lead acid battery It must be recycled or disposed of in an environ mentally sound manner Do not dispose of a lead acid battery in your regular household trash The incineration landfilling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return the battery to a federal or state approved lead acid battery ...

Page 17: ... driving area as well as the children s skill level and ability to drive this vehicle safely Children are not always able to recognize or anticipate hazards even when they have been taught about them There is no acceptable substitute for adult supervision Teach appropriate safety rules to your child before allow ing operation of this vehicle These rules should also be reviewed with neighborhood ch...

Page 18: ...d converts easily for free wheeling fun simply by switching the selector lever located under the seat 2 FREEWHEEL MOTORIZED FREEWHEEL MOTORIZED Selector Lever Selector Lever 1 Handlebar Button Remove the seat Set the selector lever in the compartment under the seat to the FREEWHEEL position To switch the selector lever from MOTORIZED to FREEWHEEL bend the tab on the motor cover toward the front of...

Page 19: ...th a Power Wheels 25 amp fuse For best performance do not use substitute parts Loose wire or loose connectors Check all wires and connectors Make sure the battery connector is tightly plugged into the motor harness connector and that there are no loose wires around the motors Dead battery If your battery is old or if you have not followed Battery Care instructions your battery may be dead If you a...

Page 20: ...e Less than Undercharged battery Charge the battery A new battery should have been 1 3 hours per charge charged for at least 18 hours before using the vehicle for the first time After first time use recharge the battery for at least 14 hours after each use Never charge the battery longer than 30 hours Check all connectors Make sure the battery connector is tightly plugged into the charger connecto...

Page 21: ...ider at one time exceeding the 40 lbs maximum weight capacity or by towing objects behind the vehicle If the vehicle is overloaded the fuse in the battery may blow Remove the fuse from the battery and check to see if it has blown Replace a blown fuse with a Power Wheels 25 amp fuse Driving conditions are too stressful Use only on gentle inclines or slopes of 10o or less Extreme temperatures can al...

Page 22: ... gurgling noise when charging make noise and swell slightly while charging and is not reason for If your battery does not make noise or swell slightly concern Some batteries do not during charging it does not mean that it is make noise or swell while charging not accepting the charge If after reviewing the Problems and Solutions Guide the vehicle still fails to operate please contact your nearest ...

Page 23: ... 586 9440 OAKLAND California Electric Service Center 1139 E 12th Street 94606 510 834 1050 OXNARD Tiny s Inc The Clean up Store 1237 Saviers Road 93033 805 487 9401 800 845 3223 PASADENA California Electric Service Center 2594 E Colorado Blvd 91107 818 792 3194 SACRAMENTO California Electric Service Center 1821 Q Street 95814 916 443 5711 SALINAS SRS Hobbies 1038A North Davis Road 93907 408 424 40...

Page 24: ... Center 1627 Dixwell Avenue 06514 203 288 6229 SHELTON Jeff s Appliance Inc 500A Howe Avenue 06484 203 924 8997 STAMFORD Appliance Servicenter of Stamford 15 Cedar Heights Road 06905 203 322 7656 WATERBURY P J Appliance Repair 935 South Main Street 06706 203 757 1014 DELAWARE DOVER Del Mar Appliance of Delaware 230 South Governors Avenue 19904 302 674 2414 800 858 3424 WILMINGTON Lyons Hardware In...

Page 25: ... NEW HAVEN HAMDEN New Haven Appliance Service Center 1627 Dixwell Avenue 06514 203 288 6229 SHELTON Jeff s Appliance Inc 500A Howe Avenue 06484 203 924 8997 STAMFORD Appliance Servicenter of Stamford 15 Cedar Heights Road 06905 203 322 7656 WATERBURY P J Appliance Repair 935 South Main Street 06706 203 757 1014 DELAWARE DOVER Del Mar Appliance of Delaware 230 South Governors Avenue 19904 302 674 2...

Page 26: ... V L Appliance Service 591 25 Road Suite A6 81506 970 243 3360 CONNECTICUT HARTFORD Hartford Element Appliance Service 1500 Albany Avenue 06112 860 246 7424 800 787 7977 NEW HAVEN HAMDEN New Haven Appliance Service Center 1627 Dixwell Avenue 06514 203 288 6229 SHELTON Jeff s Appliance Inc 500A Howe Avenue 06484 203 924 8997 STAMFORD Appliance Servicenter of Stamford 15 Cedar Heights Road 06905 203...

Page 27: ...27 ...

Page 28: ...nday through Friday Over 400 Authorized Service Centers Or contact your local Power Wheels Authorized Service Center For the location nearest you refer to the Authorized Service Center list in this manual Kawasaki and associated trademarks are owned by and used under license from Kawasaki Motors Corp U S A 1999 Kawasaki Motors Corp U S A All Rights Reserved This product is neither manufactured nor...

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