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Fisher & Paykel DE5060G1, Service Manual

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Fisher & Paykel DE5060G1 Service Manual Download Page 19

18

7 DISASSEMBLY PROCEDURES

7.1 Removal of the control panel

7.2 Removal of top panel

7.3 Removal of rear panel

7.4 Removal of drum

7.5 Replacing front drum bearing

7.6 Replacing rear drum bearing

7.7 Removal of bearing holder, air duct assy 

7.8 Removal of the motor

7.9 Removal of fan

•  With the door closed, remove one screw from either side of the control panel

•  Tilt the panel forward from the top and lift gently upwards to release the locking clips

•  Remove the control panel, as per sec. 7.1

•  Remove the 3 screws from the rear edge of the panel

•  Slide panel back and lift clear

•  Remove the screws from around the edge and in the centre of the rear panel

•  If the back panel requires to be removed, disconnect the mains cable from the wiring harness

Note: 

It is not necessary to remove the exhaust flange

•  Remove the top panel and rear panel as per sec. 7.2 & 7.3

•  Remove the wires connected to the elements and thermostats

•  Provide suitable floor covering to protect door and front of the cabinet from being marked, then lay 

the dryer on its front

•  Remove the belt from the motor pully

•  Remove the 4 screws that hold the element plate to the sides of the cabinet

•  Pull the drum away from the front of the cabinet

Reassemble

 in the reverse order ensuring that the drum belt is over the drum before assembly. Ensure

the felt seal is not caught on the edge of the drum

•  Remove the drum as per Sec. 7.4

•  Using a small screw driver pry off the old bearings, it is necessary to replace all bearings at once   

Reassemble

 in the reverse order

•  Remove the back panel and lay the dryer on its front 

•  Remove the nut from the flange shaft and the 4 screws from around the bearing support

Reassemble

 in the reverse order

•  Remove the drum as per sec. 7.4

•  Remove the air duct tube from the air duct assembly

•  Remove the exhaust grill 

•  Remove the screws from around the front of the exhaust duct and front drum support

•  The duct can be pulled away from the front of the cabinet

Reassemble

 in the reverse order

•  Remove the drum as  per sec. 7.4

•  Disconnect the wiring from the motor

•  Remove the motor cradle from the cabinet and lift out

•  Remove the screws from the motor retaining clips

•  The motor can now be removed from the cradle with the fan attached

Reassemble

 in the reverse order

•  Remove the motor as per sec. 7.8

•  Remove the locking bolt

•  Slide the fan off the motor shaft

Reassemble

 in the reverse order

Summary of Contents for DE5060G1

Page 1: ...DE7060P1 DE7060G1 DE6060P1 DE6060G1 DE5060G1 Vented Dryer AU NZ SERVICE MANUAL ...

Page 2: ... 3826 9100 fax 07 3826 9164 email customer care fp com au FEATURED PRODUCT CONTACT ADDRESSES BRAND MODEL CA MARKET Fisher Paykel DE7060P1 92270 AA Fisher Paykel DE7060G1 92269 AA Fisher Paykel DE6060P1 93174 AA Fisher Paykel DE6060G1 93175 AA Fisher Paykel DE5060G1 93176 AA Fisher Paykel DE7060P2 93275 AA Fisher Paykel DE7060G2 92278 AA The specification and servicing procedures outlined in this m...

Page 3: ...W 16 6 1 Principle of operation 16 6 2 NTC thermistor 16 6 3 Temperature limiters 16 6 4 Heater elements 16 6 5 Door catch and strike 17 6 6 Door micro switch 17 6 7 Main motor two different types 17 6 8 Mechanical parts Dynamic system 17 7 DISASSEMBLY PROCEDURES 18 7 1 Removal of the control panel 18 7 2 Removal of top panel 18 7 3 Removal of rear panel 18 7 4 Removal of drum 18 7 5 Replacing fro...

Page 4: ...f diagnostic mode 20 8 2 Diagnostic levels 20 8 3 Fault codes 21 8 4 User warnings 21 9 DRYING CYCLES 22 9 1 DE7060P DE6060P 22 9 2 DE7060G DE6060G DE5060G 23 9 3 Customising cycle 24 10 WIRING DIAGRAMS 25 11 TROUBLE SHOOTING 27 ...

Page 5: ...4 ...

Page 6: ... as electrical static discharge ESD protection when servicing electronic components Ensure the work area is in a tidy and orderly condition at all times so as not to cause a hazard while service work is being completed Always clean and tidy the dryer and work area after service is completed Earth continuity and insulation resistance testing must be done at completion of service Warning Short toget...

Page 7: ...int and other fine particles being blown into the room All external venting systems should be Made from 100 mm diameter flexible foil sleeved with a galvanised metal pipe where the vent system goes through the wall or 100 mm diameter galvanised metal piping Exhausted outside and not into another confined space eg the roof cavity of a house Fitted with a vent cap outside to stop rain water entering...

Page 8: ...n be positioned to remove the air to the side Kit part number PD DK4W Movable venting The dryer is vented through a window using kit part number PD F0408 in combination with the duct adaptor supplied with the dryer This requires the dryer to be a minimum distance of 140 mm from the wall to ensure the ducting is not restricted with tight bends or can be crushed Before a rear venting option is insta...

Page 9: ...nel Tools and parts required Drill and 3 mm bit Phillips head screwdriver Wall mounting kit includes 2 x Plastic spacers 2 x Wall hanging brackets 2 x Hanging hook 4 x Wood screws 6 x Screws for hanging hooks and plastic spacers Min 50 mm clearance 880 mm min clearance to ceiling Max lid open height Min 50 mm clearance Inverted wall mounting 2 3 Inverted and wall mounting ...

Page 10: ... 3 Remove the console from the dryer B 4 Unscrew six screws on the inside of the console 5 Rotate the grey panel 180 C 6 Re screw the six screws on the inside of the console 7 Align the console by placing the hooks into the spaces on the dryer 8 Ensure the wiring is firmly pressed into the clips D 9 Re screw the console to the dryer A B C D ...

Page 11: ...into the stud If the studs are too far apart fit a timber slat to the studs and then mount the brackets onto the slat Add the same slat under the two spacers The distance between the centre of each bracket is 555 mm A 3 To install the hooks onto the dryer remove one screw from each side B reuse these with two more each side from the kit to fasten the hooks in place 4 Remove plastic plugs from the ...

Page 12: ...ctory Note all efforts should be made to vent the dryer externally if possible to avoid moisture build up in the area around the dryer Electrical connection 1 This appliance must be connected to a 220 V 240 V 50 Hz sinusoidal 10 A electrical supply 2 Uncoil the power cord remove and discard the plastic pin cover and plug into a power socket 3 Connect the appliance to an earthed outlet protected by...

Page 13: ...y any faults on the screen if there are any problems Refer to page 20 21 4 At the completion of the cycle open the door and check that there is warmth inside the dryer This indicates the dryer is operating normally IMPORTANT If there are any problems you must address these before proceeding with normal use The dryer will automatically turn off at the end of the cycle if there are no problems Befor...

Page 14: ...Oct Nov Dec 1 2 3 4 5 6 7 8 9 A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P Q R S T U V W X Year Day Month The serial plate is located on the bottom of the door and on the back panel The last 9 digits of serial number indicate where the dryer is manufactured the date of manufacture and the sequential number ...

Page 15: ... 830 ELECTRICAL Volts 220 240 220 240 220 240 Hz 50 50 50 Amps maximum 10 10 10 Rated Power W 1750 1750 1750 Capacity refers to the maximum dry weight of items the dryer can dry at any one time Some cycles have a lower maximum capacity see the drying cycles section Refer installation section Painted steel 4 4 Drum P1 and G1 Stainless steel P2 and G2 Galvanised steel Height 900mm Depth 610mm Width ...

Page 16: ...NG Door switch Yellow Yellow Door closed closed circuit Door open open circuit Thermal cut out Blue Red or White NTC Closed circuit NTC 1 NTC2 Red Red White White 0 c 33KΩ 10 c 20KΩ 25 c 10KΩ 35 c 6KΩ 50 c 4KΩ 70 c 1 5KΩ Heater 1 White Blue N 105Ω 10 Heater 2 Red Blue N 46Ω 10 Motor Sanjiang Red Orange 116Ω 10 Red Blue 58Ω 10 Orange Blue 58Ω 10 Motor Broad Ocean Red Orange 96Ω 10 Red Blue 48Ω 10 O...

Page 17: ...ats located and mounted to the element carrier Two are resettable and one is a non resettable thermal cut out 6 4 Heater elements A 1200 watt and a 550 watt element are used which are controlled indvidually by the relays in the electronic controller High Both elements 1750 watts Medium Large element 1200 watts Low Small element 550 watts The ambient air is drawn into the cabinet by the fan which i...

Page 18: ...d to the cabinet 6 5 Door catch and strike 6 6 Door micro switch 6 7 Main motor two different types This is a mechanical type strike and catch when the door is pushed closed the strike is locked into the catch and holds the door shut The door switch is connected to the electronic controller ensuring that when the door is open voltage to the motor and elements are cut Make Sanjang Red Orange 116Ω 1...

Page 19: ... the 4 screws that hold the element plate to the sides of the cabinet Pull the drum away from the front of the cabinet Reassemble in the reverse order ensuring that the drum belt is over the drum before assembly Ensure the felt seal is not caught on the edge of the drum Remove the drum as per Sec 7 4 Using a small screw driver pry off the old bearings it is necessary to replace all bearings at onc...

Page 20: ...oval of elements Remove the two screws securing the hinge to the cabinet and lift the door upwards and away Reassemble in the reverse order Remove top panel as per sec 7 2 Remove two screws on front panel of dryer and lift switch clear of front drum support Reassemble in the reverse order Remove top panel as per sec 7 2 Remove the 2 screws securing the support Remove the 3 screws from the power mo...

Page 21: ...8 7777 in the 7 segment display Press wrinkle free to return to self diagnostic mode Continuous test mode Delicate Signal button Keylock exit diagnostic mode C on Choose the cycle to be tested and press the Start Pause button To exit this test mode turn the dryer off at the wall d00 Last user warning d01 Cycle position of last user warning d03 Detailed fault code d04 Cyle count fault occured d07 C...

Page 22: ...o another A short tone is sounded USER ALARM until any key is pressed The power and control knob keys are valid in user warning mode Pause If the dryer is left in this mode for 2 minutes the user warning will sound every 30 seconds for 3 minutes with PAUS showing in the display Then the dryer will automatically start the cool down mode Normal cool down operation applies Door open If the door is le...

Page 23: ...a A medium heat cycle for the special care of bulky items 2 Dry Medium Sports Sports items eg running gear A medium heat cycle designed for the special care of sports items 4 Dry Medium Freshen Items that have been in storage or have not been worn used for some time A short cycle with a burst of heat followed by cool air to help de wrinkle and refresh items 1 3 items N A High Rack Dry Items that c...

Page 24: ...for carefully drying delicate and heat sensitive fabrics 4 Dry Medium Freshen Items that have been in storage or have not been worn used for some time A short cycle with a burst of heat followed by cool air to help de wrinkle and refresh items 1 3 items N A High Air Dry Clothes that you wish to dry for a specific time period without heat 40 minute timed cycle with no heat 3 N A No heat Time Dry Cl...

Page 25: ...to indicate that the dryer is in cycle adjustment mode 4 Select the drying options you prefer by touching the relevant option button 5 Touch and hold for 3 seconds to save the selected settings The dryer will then beep to indicate your customised cycle has been saved Factory reset DE6060P You can reset your dryer to the default settings it left the factory with 1 Turn the dial to select the Freshe...

Page 26: ...r switch NTC1 NTC2 PCB Motor Heater1 Heater2 Capacitor Temperature limiter Thermalcut out Temperature limiter Display panel Encoder Power switch DE6060P1 Circuit diagram L N 10 WIRING DIAGRAMS DE7060P DE6060P ...

Page 27: ...26 Door switch NTC1 NTC2 PCB Motor Heater1 Heater2 Capacitor Temperature limiter Thermalcut out Temperature limiter Display panel Power switch DE6060G1 DE5060G1 Circuit diagram DE7060G DE6060G DE5060G ...

Page 28: ...22 and 23 of the Use and Care manual Try dividing the load in half and dry half at a time Lint filter is blocked Clean the lint filter Load overly wet at the start of cycle Remove more water from the load before placing it in the dryer eg select a faster spin on your washer a speed appropriate for your load Clothes getting too hot or damaged Cycle selected not appropriate for the load Ensure the c...

Page 29: ...cle selection not appropriate for the load Select the Easy Iron cycle DE6060P only or Wrinkle Free option to minimise creasing Dryer is overloaded Remove some items from the dryer Dry Temp and or Dryness Level selected too hot too long for load type Try selecting a lower Dry Temp and Dryness Level Wrinkle Free option not selected Select the Wrinkle Free option to rotate the load at the end of the ...

Page 30: ...arge Try drying smaller load sizes Some cycles have a lower maximum load size Delicate items not dried on the drying rack Dry pantyhose bras and any other delicate items prone to tangling using the drying rack Sheets and duvet covers due to their size are prone to tangling Dry sheets and duvet doona covers separately from other laundry apart from towels Ensure duvet doona covers are buttoned or fa...

Page 31: ...ght Fisher Paykel 2019 All rights reserved The product specifications in this manual apply to the specific model described at the date of issue Under our policy of continuous product improvement these specifications may change at any time NZ AU ...

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