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Maintenance Instructions

Page 60 Panda_6000i_System_eng_s01835.book.R01 - Chapter E: Maintenance Instructions

16.1.09

E.4

Replace the air filter mat

1. Open the air suction housing by loosen

the six screws on the housing cover.

Fig. E.4-1: Air suction housing

2. Change the air filter mat.

3. Close the suction air housing.

Fig. E.4-2: Opened air suction housing

Summary of Contents for Panda 6000i PMS

Page 1: ...Panda_6000i_System_eng_s01835 book R01 16 1 09 Panda 6000i PMS Super silent technology 230V 50Hz 6kW Fischer Panda GmbH ...

Page 2: ...3104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensu red that the pictures diagrams and related material are applicable to the genset supplied Enquiries must b...

Page 3: ...l air intake and exhaust system 26 B 3 4 Components of the electrical system 27 B 3 5 Components of the lubrication system 28 B 3 6 Sensors and switches for operating surveillance 29 B 4 Operation instructions See Panda iControl panel manual 30 B 4 1 Daily routine checks before starting See Panda iControl manual 30 B 4 2 Starting generator See Panda iControl manual 30 B 4 3 Stopping the generator ...

Page 4: ...rat PMGi 6000 inverter manual 48 D Generator Failure 49 D 1 Tools and measuring instruments 49 D 2 Overloading the generator 49 D 2 1 Low generator output voltage 50 D 3 Starting problems 50 D 3 1 Fuel solenoid valve 50 D 3 2 Dirty fuel filter 51 D 4 Troubleshooting table 51 E Maintenance Instructions 53 E 1 General maintenance instructions 53 E 1 1 Checks before starting 53 E 1 2 Check of hoses a...

Page 5: ...Daily routine checks before starting 84 A 5 2 General 85 A 5 3 Long time run of the generator 86 A 5 4 Start of the generator 86 A 5 5 Stop of the generator 87 A 5 6 Automatic start 87 A 5 7 Additional information 87 A 6 Error warnings 88 A 7 Errors 88 A 8 Electronic board 89 A 8 1 Location at the Panda i series generator 89 A 9 Technical data 90 A 9 1 Intended use 90 A 9 2 Dimensions 91 Panda i s...

Page 6: ...Cooling of the PMGi 100 A 8 Installation of the PMGi 100 A 8 1 Electrical connection 100 A 8 2 Installation of the ferrites 101 A 9 Technical Data 102 A 9 1 General Data 102 A 9 2 Generator Spezifikation 102 A 9 3 PMGi out 103 A 10 PMGi protections 104 A 10 1 Overload switch point 104 A 10 2 Short circiut 104 A 10 3 Under voltage and signal 104 A 10 4 Overheat 105 ...

Page 7: ...Part 1 Generator Manual on page 9 Fig A 1 1 Panda 6000i generator 2 Panel Panda iControl with electronic board at the generator Art no 21 02 02 011H Panel Art no 21 02 01 005H electronic board Manual see Part 2 Panel Panda iControl Manual on page 79 Fig A 1 2 iControl panel 3 Panda PMGi 6000 Inverter AC AC 6kW 230V 50Hz Art no 21 07 03 008P Manual see Part 3 PMGi 6000 inverter Manual on page 93 Fi...

Page 8: ...emely high starting capacity perfect for a Bauer junior II compressor or air conditioner 230V 50Hz system for all your domestic appliances Compact and light takes up less space Super silent sound insulation capsule Graphical Display easy to operate Option for reduce speed at lower loads saves fuel Pure sinus wave higher frequency and voltage stability Optimized engine rpm 2800 rpm for a long gener...

Page 9: ...Panda 6000i PMS 230V 50Hz 6kW Fischer Panda GmbH Panda 6000i Part 1 Generator Manual ...

Page 10: ...10 Current revision status Document Actual Panda 6000i generator_s01835_eng R01_16 1 09 Replace Revision Page ...

Page 11: ...s superiority in efficiency also ensures a fuel saving to the same extent The 100 water cooled Panda generators are currently manufactured in the performance range from 2 to 100 kW in various versions Fast running motors are preferred for performances up to approx 30 kW nominal speed 3 000 rpm The heavier slow runners are preferred for the higher range The fast running generators have proved thems...

Page 12: ...ial warnings instructions or procedures which if not strictly observed may result in electrical shock which will result in severe personal injury or loss of life This danger symbol refers to electric danger and draws attention to special warnings instructions or procedures which if not strictly observed may result in electrical shock which will result in severe personal injury or loss of life This...

Page 13: ...ance or installation Spanners X number of spanner Hook wrench for oil filter Screw driver for slotted head screws and for recessed head screws Multimeter multimeter with capacitor measuring Infrared temperature mesuring pistol Current clamp DC for synchron generators AC for asynchron generators X ...

Page 14: ...14 Socket wrench set Hexagon wrench keys ...

Page 15: ...ction against humidity due to excessive condensation as well as the over heating through appropriate and inappropriate use in its installed state on the respective machine lies within the responsibility of those who undertake installation of the generator in the system Use the advantages of the customer registration Thus you receive extended product information which are sometimes safety relevant ...

Page 16: ...order to protect the environment of the components against fire It is to be ensured absolutely that at the battery a main switch in well accessible place is accommodated so that with danger of the main switches can be separated immediately The main switch must be however also directly at the battery installed If this place is not well accessible a power relay must be used instead of the main switc...

Page 17: ...on that no tools will fall on the battery poles if necessary cover them up During the installation don t wear a wrist watch or arm jewels under these circumstances you can create a battery short circuit Skin burnings could be the result Protect every battery contact against unintentional touch Use only cyclical profoundly dischargeable batteries Starter batteries are not appropriate Lead gel batte...

Page 18: ...18 Intentionally Blank ...

Page 19: ...MS generator 16 1 09 Panda 6000i generator_s01835_eng R01 Chapter B Panda 6000i PMS generator Page 19 B Panda 6000i PMS generator B 1 Type plate at the generator Fig B 1 1 Type plate Fig B 1 2 Discription type plate ...

Page 20: ...12 02 05 07 08 09 11 10 13 14 15 01 Thermostat housing 02 DC alternator 12V 03 Oil pressure switch 04 Oil filter 05 Cooling water pipe heat exchanger water pump 06 Sound cover base part 07 Heat exchanger 08 Starter motor 09 Solenoid switch for starter motor 10 Exhaust outlet 11 Thermosensor 12 Exhaust hose 13 Raw water injection pipe 14 Ventilation pipe to external expansion tank 15 Watercooled ex...

Page 21: ...A for starter motor 02 Generator housing with coil 03 Sound cover base part 04 Housing with iControl electronic board DO NOT OPEN 05 Actuator 06 Oil dipstick 07 Raw water intake 08 Raw water intake pipe 09 Raw water pump 10 Pulley for internal cooling water pump 11 Fuel solenoid switch 12 Suction hose air suction housing induction elbow 13 Thermoswitch cylinder head 14 Air suction housing 15 Charg...

Page 22: ...exchanger 05 Raw water intake 06 Fuel IN 07 Fuel OUT 08 Cable for fuel pump 09 Oil drain hose 10 Cable for generator output AC out 11 Cable for iControl panel 12 Passage for starter battery cable 13 Passage for starter battery cable 14 Exhaust outlet 15 Heat exchanger 16 Injection pipe from external expansion tank 17 Cooling water pipe heat exchanger water pump 18 Oil filter 19 V belt 20 DC altern...

Page 23: ...pipe 02 Generator front cover 03 Exhaust hose 04 Exhaust outlet 05 Connection for external ventilation valve 06 Connection from external expansion tank 07 Connection to external expansion tank 08 Sound cover base part 09 Electrical fuse 30A for starter motor 10 Charge controller for DC alternator 11 Air suction housing 12 Actuator power modul 13 Ventilation pipe to external expansion tank 14 Water...

Page 24: ...mostat housing 05 Thermostat housing 06 V belt 07 DC alternator 12V 08 Oil filler neck with cap 09 Valve cover 10 Exhaust outlet 11 Connection for external ventilation valve 12 Watercooled exhaust elbow 13 Ventilation pipe to external expansion tank 14 Connections external expansion tank 15 Actuator power modul 16 Charge controller for DC alternator 17 Air suction housing 18 Thermoswitch cylinder ...

Page 25: ..._s01835_eng R01 Chapter B Panda 6000i PMS generator Description of the generator Page 25 B 3 Details of function units B 3 1 Remote control panel See Panda iControl manual B 3 2 Components of the cooling system raw and freshwater Fig B 3 2 1 Cooling system ...

Page 26: ...r Page 26 Panda 6000i generator_s01835_eng R01 Chapter B Panda 6000i PMS generator Description of the generator 16 1 09 B 3 3 Components of the fuel air intake and exhaust system Fig B 3 3 1 Fuel air intake and exhaust system ...

Page 27: ...000i PMS generator 16 1 09 Panda 6000i generator_s01835_eng R01 Chapter B Panda 6000i PMS generator Description of the generator Page 27 B 3 4 Components of the electrical system Fig B 3 4 1 Electrical system ...

Page 28: ...00i PMS generator Page 28 Panda 6000i generator_s01835_eng R01 Chapter B Panda 6000i PMS generator Description of the generator 16 1 09 B 3 5 Components of the lubrication system Fig B 3 5 1 Lubrication system ...

Page 29: ... engine The thermo switch at the engine is used for monitoring the engine temperature Fig B 3 6 1 Thermo switch at engine Thermo sensor at exhaust connection If the impeller pump drops out and delive res no more raw water the exhaust con nection becomes extremely hot Fig B 3 6 2 Thermo sensor at exhaust connection Thermo switch coil One thermo sensor is located in the stator winding Fig B 3 6 3 Th...

Page 30: ...rder to be able to monitore the lubrica ting oil system an oil pressure switch is built into the system Fig B 3 6 4 Oil pressure switch B 4 Operation instructions See Panda iControl panel manual B 4 1 Daily routine checks before starting See Panda iControl manual B 4 2 Starting generator See Panda iControl manual B 4 3 Stopping the generator See Panda iControl manual ...

Page 31: ...mass i e This acts as an amplifier of airborne sounds in the most unreasonable case An improvement can be achieved by reinforcing these surfaces with ribs In addition the breakthroughs which interrupt these sur faces should be sawed off The lining of the surrounding walls with a heavy layer i e lead and foam additionally improve the conditions The generator sucks its air from the surrounding engin...

Page 32: ...ipe at a temperature up to a max of 70 C 160 F The on board circuit must also be fitted with all essential fuses ATTENTION Before working installation on the System read the section Safety Instructions in this Manual Fig C 2 1 Generator connections Fig C 2 2 Generator connections 1 2 3 4 5 6 7 8 9 1 Raw water inltake 2 Fuel supply in 3 Fuel return line out 4 Cable for fuel pump 5 Motor oil drain h...

Page 33: ... intake for cooling For Panda generators the thru hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced into the inlet than the pump can handle and your generator will flood Fig C 3 2 1 Position of the thru hull fitting C 3 3 Quality of the raw water sucking in line n order to keep the suction resistance in the line at a minimum the raw water ...

Page 34: ...nsures the pump only sucks in air for a short time The impeller pump will be lubricated by raw water and the impeller life span will be increased By the installation of a check valve in the raw water inlet line which is under the waterline this problem can be restricted The impeller pump will remain intact longer if an electrical booster pump is installed and is stron gly recommended in order to p...

Page 35: ...ound cover to one point if possible 600 mm over the waterline in the mid ship line The valve is connected at the highest place to the two hose ends Note The vent valve must be installed directly behind the water pump If the water pump ceases the valve spring ensures that air can enter and there fore a syphon effect is avoided The de aeration valve must be regularly controlled If the water pump sto...

Page 36: ...Instructions 16 1 09 C 3 6 Indirect cooling of the genset housing by the heat exchanger Fig C 3 6 1 Installation scheme indirect cooling of the genset housing 1 Ventilation valve 2 Exhaust elbow 3 Raw water pump Raw water impeller pump 4 Heat exchanger 5 Raw water filter 6 Water cock 7 Hull inlet ...

Page 37: ...e filled only up to the lower edge of the lower tension tape see note max in the maximum filling level in cold condition Anti freeze In the interest of safety the freezing point of the closed circuit coolant should be checked on a regular basis Be sure that the coolant antifreeze mixture is good for at least 15 C 5 F and if i t is possible that your genset experiences lower temperatures for exampl...

Page 38: ...ter C Installation Instructions 16 1 09 C 4 3 Scheme for freshwater circuit at two circuit cooling system Fig C 4 3 1 Scheme for freshwater circuit at two circuit cooling system 1 Expansion Tank 2 Exhaust Manifold 3 Thermostat Housing 4 Freshwater pump 5 Heat Exchanger 6 Engine ...

Page 39: ...nner diameter of 30 mm The water lock must be installed at the lowest point of the exhaust system An optional noise insulated water lock can also be installed The exhaust hose descends from the capsule to the water lock Then the hose rises via the goose neck to the silencer see drawing The goose neck must be vertical and sit preferably along the ship s keel centre line The exhaust system must be i...

Page 40: ... exhaust water separator the cooling water is derived over a separate pipe The exhaust noises emana ting from the exterior of the yacht are strongly decreased Particularly the water splash The water flow on the exhaust water separator unit has an inner diameter ID of 30 mm If the path from the water sepa rator to the raw water outlet is very short the hose can be further reduced to 1 25mm ID Fig C...

Page 41: ...heme exhaust water separator If the thru hull exhaust outlet has to be mounted far from the generator an exhaust water separa tor must definitely be installed The raw water from the separator must then run along the shortest possible path is the thru hull outlet For such long exhaust routes the exhaust hose diameter should also be increased from NW40mm to NW50mm in order to reduce the back pressur...

Page 42: ...ok R01 Chapter C Installation Instructions 16 1 09 Fig C 5 3 2 Expample for an unfavourable installation Example of an unfavourable installation Water lock not far enough below the highest level of the generator Distance water lock to exhaust water separator too large ...

Page 43: ...must be mounted to the diesel tanks Do not connect the generator fuel supply lines with any other fuel lines of other diesel systems The following items need to be installed Fuel supply pump 12VDC Pre filter with water separator not part of the delivery Fine particle fuel filter Return fuel line to fuel tank unpressurized The fuel supply pump should be mounted as close to the fuel tank as possible...

Page 44: ... the generator is mounted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long period Non return Valve in the Suction Pipe A non return valve must be fitted to the suction pipe which prevents the fuel flowing back after the generator has been switched off if it ...

Page 45: ...ructions Page 45 C 6 4 Position of the pre filter with water separator Additionally to the standard fine filter a pre filter with water separator must be installed outside of the sound insulation capsule in the fuel system line not inclu ded in the delivery Fig C 6 4 1 Pre Filter with water separator ...

Page 46: ...her advantage of a separate starter battery is that it isolates the generator s electric system from the rest of the boat s DC system i e minus pole is not connected electrically to Earth Ground The generator is then Earth Ground free C 7 1 Connection of the 12V starter battery The positive battery cable is connec ted directly to the solenoid switch of the starter Fig C 7 1 1 Positive battery cabl...

Page 47: ...with all required regulations of the regio nal authorities This includes lightening conductor personal protection switch etc All electrical safety installations have to be made on board Required cable cross sections The following recommended electrical cable dimensions cross sections are the minimum requi red sizes for a safe installation see section F 2 Technical data on page 74 Fig C 2 Electrica...

Page 48: ...Installation Instructions Page 48 Panda_6000i_System_eng_s01835 book R01 Chapter C Installation Instructions 16 1 09 C 8 1 Installation PMGi inverter See separat PMGi 6000 inverter manual ...

Page 49: ...hould only be loaded at the peak rated power for short periods only A high peak current is required to start many electrical devices especially electric motors and compressors from a still stand state In order to prolong the genset s life expectancy the nominal electrical demand on the system should not be more than 70 of the rated genset peak load Keep PEAK LOADING demand in mind when switching o...

Page 50: ...em The fuel solenoid valve is located in front of the injection pump It opens automatically if the START button is pressed on the remote control panel The solenoid valve is CLOSED when the generator main power is switched OFF For this reason it requires a few seconds before the motor comes to a full halt If the generator fails to start runs rough does not reach the proper RPM or does not stop pro ...

Page 51: ... D 3 2 Dirty fuel filter If the fuel filter is dirty change the filter ele ment For replacing the filter element see section C 3 1 Replacing fuel filter on page 79 1 Fuel filter element Fig D 3 2 1 Fuel filter D 4 Troubleshooting table For troubleshooting see section F 1 Troubleshooting on page 71 1 ...

Page 52: ...Generator Failure Page 52 Panda 6000i generator_s01835_eng R01 Chapter D Generator Failure 16 1 09 Intentionally Blank ...

Page 53: ... environmental influences They wear quickly in an environment of dry air oil and fuel vapours and high temperatures The hoses must be checked regularly for elasticity There are operating situations when hoses must be renewed once a year Additionally to usual tasks of maintenance oil level check oil filter control etc further mainte nance activities are to be accomplished for marine generators such...

Page 54: ...s fed through the sound insulation capsule Fig E 2 1 1 Oil drain hose Oil Drain Screw The oil can be discharged by opening the oil drain screw For countering use a second wrench Fig E 2 1 2 Oiil drain screw Oil Drain Pump If drainage of the oil is not possible we recommend the employment of a hand pump which can be attached to the oil drain hose Close the oil drain screw Fig E 2 1 3 Oil drain pump...

Page 55: ...r strap Fig E 2 1 4 Oil filter change Oil filter gasket The gasket should be coated with oil before inserting the new oil filter Tighten the oil filter by hand only Fig E 2 1 5 Oil filter gasket Refill Oil New oil is poured in after opening the cap of the oil filler neck Please wait a moment before measuring the oil level the oil must first settle in the sump Fig E 2 1 6 Oil filler neck ...

Page 56: ...nda_6000i_System_eng_s01835 book R01 Chapter E Maintenance Instructions 16 1 09 Oil Dipstick The oil level is checked by use of the engine oil dipstick The prescribed filling level may not exceed the Max marking Fig E 2 1 7 Oil dipstick ...

Page 57: ...arter motor starts operation the fuel pump starts working and the fuel system will be de aerated after some time automatically It is nevertheless essential to ventilate the system as follows prior to the first operation as all hoses are empty 1 Take off the plug at the solenoid of the starter motor Fig E 3 1 Starter motor 2 Switch the panel ON 1 ON OFF button 3 Press START button 2 The fuel pump r...

Page 58: ... the fuel solenoid valve 6 Pressing the starter button can now start the machine The machine should start after a short period 7 If this does not occur then a connec ting nut fitted to the injection line must be loosened and starting procedure repeated Retighten the washers after successfully starting The injection line must be raised by several millimetres 8 Switch main switch OFF Fig E 3 4 Injec...

Page 59: ...Instructions Page 59 E 3 2 Checking the water separator in the fuel supply The pre filter with water separator has a cock underneath by which means the water can be drained This water sinks to the bottom due to its density It is heavier than the diesel Fig E 3 2 1 Pre filter with water separator ...

Page 60: ...pter E Maintenance Instructions 16 1 09 E 4 Replace the air filter mat 1 Open the air suction housing by loosen the six screws on the housing cover Fig E 4 1 Air suction housing 2 Change the air filter mat 3 Close the suction air housing Fig E 4 2 Opened air suction housing 8 ...

Page 61: ...ng system This ventilating procedure must be repeated several times ATTENTION The generator must be switched off before opening the ventila ting points Pay attention that the external coolant expansion tank is connected with the generator by the intended connection point Further it should be guaranteed that the expansion tank is attached in sufficient height 600 m over the level of the gene rator ...

Page 62: ... cooling water level remains Repeat this procedure several times If no change of the cooling water level can be determined the generator is started for 5 minutes Afterwards repeat the ventilation two three times It is meaningful to repeat the ventilation procedure also after some days again to guarantee that in the system remained bubbles are removed The ventilation screw above the cooling water p...

Page 63: ...because the air in the sound insulated capsule can be relative warm and dry The v belt must be controlled at very short time intervals It may be required to change the v belt after several weeks because of unfavourable conditions Therefore control should be carried out after an interval of 150 operating hours The v belt is a wearing part There should be enough spare v belts on board We recommend t...

Page 64: ... Press the alternator in the direction of the thermostat casing 4 Replace the v belt Fig E 6 3 DC alternator 5 Re tighten V belt The v belt should only be tightened to the extent that it can be pushed to the length of a thumb approx 10 mm 6 Re tighten the screws above and below the alternator Fig E 6 4 Drawing v belt ...

Page 65: ...he pump 2 Longer Suction Distance of Cooling Water If the cooling water suction distance is long or is blocked this has a negative effect on the impel ler so that an under pressure occurs in the cooling water suction area This can reduce the efficiency of the impeller and place strain on the blades This can greatly reduce the life expec tancy 3 Operating in contaminated waters The impeller is plac...

Page 66: ...uctions 16 1 09 E 7 3 Replace the impeller 1 Close the raw water valve Fig E 7 3 1 Raw water valve 2 The raw water pump is located on the front side of the genset Fig E 7 3 2 Raw water pump 3 Remove the cover of the raw water pump by loosen the screws from the housing Fig E 7 3 3 Cover raw water pump ...

Page 67: ...3 4 Impeller 6 Check the impeller for damage and replace it if necessary 7 The impeller should have been lubrica ted with glycerine or with a non mineral oil based lubricated e g silicone spray before re insertion into the housing Attention This is very important because the impeller can quickly be damaged Fig E 7 3 5 Impeller 8 Attach the impeller to the pump shaft if the old impeller is re used ...

Page 68: ... Doubly check the hose connections at all seawater valves and if possible protect them with double hose clamps 7 Dismount the cooling water pump impeller and check for wear The impeller may not remain in the pump It must be greased with Vaseline and be kept in a dark place It can be re integrated again into the pump during the spring if it is in good condition The impeller is a wearing part and it...

Page 69: ...material If the surface is only grey coated this is only an indication for the fact that alumi num came into contact with condensed moisture 17 Use of a air dehumidifier The best way to protect a yacht in the winter storage against damage by humidity is to places a air dehumidifier inside the ship and locks all hatches The devices have a hygrometer which switches the device off if the humidity is ...

Page 70: ...Maintenance Instructions Page 70 Panda_6000i_System_eng_s01835 book R01 Chapter E Maintenance Instructions 16 1 09 Intentionally Blank ...

Page 71: ...nection is firm and whether corrosion has occurred Starting current fault The voltage of full batteries fall to a maximum of 11V The wiring is severed if the voltage does not drop The battery is discharged if the voltage drops further MOTOR TURNS OVER BUT DOES NOT START Cause Solution Stop solenoid valve not opening Check wire connections and circuitry to solenoid valve ref DC wiring diagram Relay...

Page 72: ... defec tive air vent in the cooling water system which should be checked and cleaned or replaced if faulty MOTOR RUNS IRREGULARLY Cause Solution Faulty centrifugal injector governor Have the centrifugal governor inspected by a Kubota Service technician Too much air in fuel lines Bleed air from fuel system DROP IN THE SPEED OF THE MOTOR Cause Solution Too much oil Drain oil Lack of fuel Check fuel ...

Page 73: ...m flow water pump inlet water filter extra heat exchanger coolant flow Lack of oil oil pressure sensor tripped Check oil level and if necessary top up Check motor s oil pressure and have repaired by Kubota Service if necessary SOOTY BLACK EXHAUST Cause Solution Generator is overloaded Check electrical load and switch off unnecessary load Insufficient intake air Check intake air filter clean if nec...

Page 74: ...t suddenly flashes Refer to respective section of manual and if necessary have repaired by Kubota Service or Panda represen tative F 2 Technical data F 2 1 Technical data generator Generator Panda 6000i PMS Generator type PM Synchronous Generator Winding type AGT Wiring mode 3 Protection mode IP 44 Insulation class H Nominal voltage 2x300 V Frequency 373 Hz Nominal speed 2800 rpm Max current 2x5 7...

Page 75: ...h MD type mini pump Injection pressure 13 73 MPa 1991 psi 140kgf cm Injection timing before T D C 20 Compression ratio 23 5 1 Fuel Diesle fuel No 2 D Lubrication API classification above CF grade Dimension lengthxwidthxheight mm 351x389x520 Dry weight BB spec kg 53 1 Starting system Cell starter with glow plug Valve clearance engine cold mm 0 145 to 0 185 Cylinder head cover screw torque Nm 37 3 t...

Page 76: ... mm Panda 6000i PMS 20 20 40 8 8 Table 3 Diameter of conduits Wiring for vehicles single phase not tin plated PVC isolated nominal wire cross section mm allowed continous current reference point a a DIN VDE 0298 part4 at 30 C A at 50 C A 1 19 13 5 1 5 24 17 0 2 5 32 22 7 4 42 29 8 6 54 38 3 10 73 51 8 16 98 69 6 25 129 91 6 35 158 112 50 198 140 70 245 174 95 292 207 120 344 244 Table 4 Cable cros...

Page 77: ...the second number refers to the fluidity with heat Complete yearly oils have usually SAE 10W 40 SAE 15W 40 etc Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designa tion is to be found on each engine oil bundle The first letter is always a C API C for diesel engines The second letter is for the quality of the oil The more highly ...

Page 78: ... PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liquid Chemical and physical properties Reserve alkalinity of 10ml ASTM D 1121 13 15 ml HCl 01 mol l Density 20 C DIN 51 757 procedure 4 1 121 1 123 g cm3 Water content DIN 51 777 part 1 max 3 5 pH value undiluted 7 1 7 3 Table 6 ...

Page 79: ...iControl_eng R03 16 1 09 Panel Panda iControl Fischer Panda GmbH Panda i series Part 2 Panel Panda iControl Manual ...

Page 80: ...80 Current revision status Document Actual Panda_iControl_eng R03_16 1 09 Replace Panda_iControl_eng R02 Revision Page Update the whole manual connection to 6000i update ...

Page 81: ...Panda iControl Panel_iControl_eng fm Chapter A Panda iControl Page 81 Fischer Panda Datasheet A Panda iControl Art Nr 21 02 02 01H Bez Panda iControl Document Hardware Software Actual R04 Replace R03 ...

Page 82: ...reater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Before start working at the Panda i series generator service repair ect diconnect the starter battery First minus cable then positive cable so that the generator cannot be unintentionally ...

Page 83: ... iControl Fig A 3 1 Buttons and diplay of the iControl Warning At the Electronic board is an voltage of 450V Only special trained persons are allowed to open the cover of the Electronic board DANGER TO LIVE 2 4 1 3 2a 2b 2d 2c 2e 2f 2g 1 Button on off 2 Display 2a Load indication in 2b Oil pressure indication OK oder Fault 2c Engine temp indication 2d Exhaust elbow temp indication 2e Stator Windin...

Page 84: ...e starting 1 Oil Level Control ideal level 2 3 of maximum AtTTENTION OIL PRESSURE CONTROL True the diesel motor automatically switches off when there is a lack of oil but it is very damaging for the motor if the oil level drops to the lowest limit Air can be sucked in suddenly when the boat rocks in heavy seas if the oil level is at a minimum This affects the grease in the bearings It is therefore...

Page 85: ...oad For the automatic option make shure that the load is connected to the PMGi only when the nominal output of 9 Check the Automatic Controls Functions and Oil Pressure Removing a cable end from the monitoring switch carries out this control test The generator should then automatically switch off Please adhere to the inspection timetable see Checklist in the appendix Attention Make sure that the P...

Page 86: ...top button The Engine pre glow and start It is not allowed to run the starter motor for more than 10 sec If the generator does not start within this time the start is blocked for 20 sec Please check if the fuel is present at the generator before you try to start the generator again and if the fuel is siutable for the tempe rature range 6 Switch on the load when the nominal output of 230V 50Hz is r...

Page 87: ... PMGi after the output has reached the nominal 230V 50Hz and not to overload the PMGi some electronic devices such like air conditions need an higher starting current You may use a relay which connects the load at 230V To activate the automatic start 1 Turn the panel on on off button 2 Switch to Main screen start stop button 3 Activate automatic start enter button To deactivate the automatic start...

Page 88: ...g temp high example A 7 Errors The least 5 errors are stored in the electronic memory and can be read out by the service technican Push the enter button to quitt errors which has stopped the generator Unexpected stop Generator stops during operation or RPM droped under 1100 RPM Fuel low overload ect Fault Oilpress Oilpressure to low Fault Winding Winding temp over 135 C Fault Exhaust Exhaust tem o...

Page 89: ...r This board controls all generator functions The bord is in a box and contains self healing fuses and relais For safety reasons it is not allowed to open the box of the electronic board Inside there are up to450VAC DANGER TO LIFE Only special trained persons are allowed to change the board in case of an error A 8 1 Location at the Panda i series generator Electronic board at the Panda 4000i PMS T...

Page 90: ...r It is not allowed to use the iControl at other genera tors or applications The iControl must be connected with the electronic board at the generator Attention See also the safety instructions in the generator and the PMGi manual The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons ...

Page 91: ...Panda iControl Panel_iControl_eng fm Chapter A Panda iControl Page 91 A 9 2 Dimensions Fig A 9 2 1 Dimensions ...

Page 92: ...Panda iControl Page 92 Chapter A Panda iControl Panel_iControl_eng fm Intentionally Blank ...

Page 93: ...Panda_PMGi_6000_eng R0116 1 09 PMGi 6000 Fischer Panda GmbH Panda i series Part 3 PMGi 6000 inverter Manual ...

Page 94: ...94 Current revision status Document Actual Panda_PMGi_6000_eng R01_16 1 09 Replace Revision Page ...

Page 95: ...Panda PMGi 6000 PGMi 6000_eng fm Chapter A Panda PMGi 6000 Page 95 Fischer Panda Datasheet A Panda PMGi 6000 Art Nr 21 07 03 008P Bez Panda PMGi 6000 Document Hardware Software Actual R01 Replace ...

Page 96: ...ed capsule All servicing maintenance or repair work may only be carried out when the motor is not running Electrical power DANGER TO LIVE Electrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reaso...

Page 97: ...0Hz Connect your termination box with the socket 1 Use a 3pin plug 230V 50Hz AC PMGi out Do not cover the Air out grille 2 Fig A 3 1 Connection side A 3 1 Socket pins of the PMGi 6000 Socket 1 230V 50Hz AC PMGi out 1 Ground cabel green yellow 2 Neutral cabel blue 3 Live cabel brown Socket 3 PMGi in 1 Ground 2 4 Phase 1 3 Attention Connecting one of the three Phase with the earth pin will destroy t...

Page 98: ... not be covered 01 Air holes Fig A 4 1 Back side Attention Inside of the PMGi are up to 550VAC The cover of the PMGi should only be opened by special trained persons Danger for Live Attention Make sure that the connection between the generater and the PMGi is secured Never connect or disconnect the PMGi while the generator is running This will destroy the PMGi it may burn or explode 1 ...

Page 99: ...e load at 230V A 6 Status LED s When the PMGi is mounted on the right way vertical with the lectric connection down The LED s from left to right are Red Yellow Green LED Red Red LED lights together with the green LED for the very first seconds about 5 sec after the running of the engine During this time no output is provided by the PMGi Red LED starts to blink when an overload condition is reched ...

Page 100: ...the PMGi is mounted should be smoothed and support the heat transfer The Air holes and Air grille must be not covered and enough cooling air must be pleasant at any time for the PMGi To mount the PMGi use the four fixing holes diameter 6 5mm Note See the safety instruction in your Generator and iControl Manual The rules of the respective regional authority must be adhered to Only an electrician ma...

Page 101: ...he cable Fig A 8 2 1 Installation of the ferrites Ferrit to clip on the cable cip the ferrit on thr cable which is going from the PMGi to your electrical cabinet The ferrit should be as close to the PMGi as possible Secure the ferrit with teh cable straps Fig A 8 2 2 Installation of the ferrites Ferritring Fig A 8 2 3 Installation of the ferrites ...

Page 102: ...s or heat shrinkable tube Mount the plug on the cable Fig A 8 2 4 Installation of the ferrites A 9 Technical Data A 9 1 General Data PMGi is part of the Panda i series generator It s not allowed to be used with other generators or aplications Storage temperature PMGi 20 C to 55 C Working temperature PMGi Minimum 20 C Maximum 40 C Maximale internel temperature of the PMGi 60 C Table 2 General data ...

Page 103: ...out load Regulation R 5 Stability short term 30sec Ds 5 Stability Long term 4h Dl 5 Voltage offset Voffset 5V 20 C bis 40 C Current CurrentNominal 230Veff 26 A CurrentMaximum 230Veff 29 A Power Nominal power 6 6 kVA Long term 6 0 kVA Frequency Nominal Frequency 50 Hz 2 Regulation 4 Stability short term 30sec 3 Stability Long term 4h 3 Table 4 PMGi out ...

Page 104: ...protection a fuse must be put in series with the live wire The minimum requested fea ture for this fuse are the following Rated current 1 2 1 5 2 75 4 0 10 0 26A 1h 30min 5ms to 150ms 2ms to 15ms 2ms Table 6 Short circuit A 10 3Under voltage and signal Output type Min Voltage Comments 230VAC 219VAC 5 190VAC 5 150VAC 5 Yellow LED ON Unit trips without overload Unit trips on overload conditions only...

Page 105: ... temperature at cooling plate Comments AC 60 C 5 C When protection takes place the engin e must be swit ched off Detach all the appliances and wait for cooling down of the PGMi Table 8 Overheat Note The electrical Data refer to the system running in accordance with all the limits defi ned in the General Specification table ...

Page 106: ...Panda PMGi 6000 Page 106 Chapter A Panda PMGi 6000 PGMi 6000_eng fm Fischer Panda Datasheet Intentionally Blank ...

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