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The Panda Generator

9.1.08

Panda 8000 PMS Operation Manual.V02   -   Kapitel A: The Panda Generator  -  Details of functional units     Seite 33

Oil Drain Hose

The Panda generator is equipped so that
the engine oil can be drained by means of
a hose. The generator should be installed
in such a way, that a collecting basin can
be  placed  deeply  enough.  If  this  is  not
possible, an electrical oil drain pump must
be installed.

Note:  Lubricating  oil  should  be  drained
warm!

Fig. A.2.7-4: Oil Drain Hose

A.2.8 Other Components

AC Control Box

An  AC-Control  box  is  necessary  for  run-
ning  the  generator.  This  AC-Control  Box
contains  electronics  for  the  VCS  control
as  well  as  different  monitoring  elements
and condensers necessary for the excita-
tion of the generator.

Fig. A.2.8-1: AC Control Box

AC Control Box - opened

The  AC-Control  Box  has  an  operating
voltage of 120/230 and/or 230/400 Volts. It
must  be  guaranteed  that  the  generator
cannot be inadvertently started, if the con-
trol  box  is  opened.  For  this  reason  the
negative pole of the starter battery is to be
de-clamped  when  working  on  the  electri-
cal system.

Fig. A.2.8-2: Opened AC Control Box

Summary of Contents for 8000 NE

Page 1: ...arine_Panda_8000NE_Operation Manual 9 1 08 Fischer Panda GmbH Marine Generator Panda 8000 NE Super silent technology 230V 50 Hz 6 5 kW Operation Manual Description of the generator and operation manua...

Page 2: ...2 Current revison status Dokument Actual Marine_Panda_8000NE_Operation Manual_9 1 08 Replace Revision Page...

Page 3: ...ion of the Generator 9 A 1 1 Right Side View 9 A 2 Details of functional units 14 A 2 2 Components of the Cooling System Fresh Water 16 A 2 3 Components of Fuel System 20 A 2 4 Components of Combustio...

Page 4: ...Leere Seite...

Page 5: ...his superiority in efficiency also ensures a fuel saving to the same extent The 100 water cooled Panda generators are currently manufactured in the performance range from 2 to 100 kW in various versio...

Page 6: ...in severe perso nal injury or loss of life This danger symbol refers to electric danger and draws attention to special warnings instructions or procedures which if not strictly observed may result in...

Page 7: ...which tool must be used at maintenance or installation Spanners X required size Hook wrench for oil filter Screw driver for slotted head screws and for recessed head screws Multimeter multimeter with...

Page 8: ...l it has been ascertained that the system into which the generator is to be integrated also corresponds to the machine guideline regulation 98 37 EG This includes the exhaust system cooling system and...

Page 9: ...pective regional authority must be adhered to Only an electrician may carry out installation of the elec trical connections for safety reasons Ground Wire The generator is earthed as series centre and...

Page 10: ...ter capacitors are discharged by means of internal discharge resistors All capacitors must be short circuited before work is carried out on the AC Control box for safety reasons Safety Instructions co...

Page 11: ...alternator 04 Exhaust manifold thermo switch 05 V belt for DC alternator and cooling water pump 06 Magnetic switch for starter motor 07 Generator housing with winding 08 Oil pressure switch 09 Exhaust...

Page 12: ...inding 05 Cooling water connection block 06 Ventilation screw thermostat housing 07 Ventilation screw internal cooling water pump 08 Pulley for internal cooling water pump 09 Fuel solenoid valve 10 Ve...

Page 13: ...eshwater intake pipe 05 Seawater pump 06 Fuel fine filter 07 Ventilation screw thermostat housing 08 Thermostat housing with thermostat set 09 Alternator 12 V 10 V belt for DC alternator and internal...

Page 14: ...g water filler neck 02 Exhaust manifolf thermo switch 03 Air suction housing with air filter 04 Charge control for DC alternator 05 Generator front plate 06 Oil flow glas 07 Thermo switch at oil coole...

Page 15: ...k 02 Cooling water filler neck 03 Exhaust manifold thermo switch 04 Engine oil filler neck 05 Air suction housing with air filter 06 Cylinder head thermo switch 07 Charge control for DC alternator 08...

Page 16: ...aw water connection is shown on the right hand side The cross section of the intake pipe should be nominally larger than the generator connection Fig A 2 1 1 Raw water intake Raw water impeller pump T...

Page 17: ...g A 2 1 3 Heat Exchanger Ventilation valve A siphon must be installed if the generator sinks below the water line because of the rokking of the boat even if it is only for a short period of time A hos...

Page 18: ...by the user if repairs are to be carried out Topping up with cooling water may only carried out at the external coo ling water compensation tank Note that the water level in the cooling water com pen...

Page 19: ...onnections The connecting pieces showed here serves as constant ventilation for the water cooling system In case the external expansion tank is connected with two hoses the system will ventilate itsel...

Page 20: ...om corrosion and electrolyse the termi nal block assumes the function of a sacri ficial anode Fig A 2 2 6 Cooling Water Connection Block IInternal Cooling Water Pump The fresh water pump aids the cicu...

Page 21: ...ation screw thermostat housing The ventilation screw on the thermostat housing should occasionally be opened for control purposes Standing machinery should principally carry out ventilating Fig A 2 2...

Page 22: ...the supply pressure are limited it can be sometimes possible that for reinforcement a second pump must be installed Fig A 2 3 1 External Electrical Fuel Pump Connecting Pieces for the Fuel Pipe 1 Fue...

Page 23: ...oothly i e stutters or does not attain full speed then the cause is fore mostly the solenoid Fig A 2 3 4 Kraftstoff Magnetventil Injection Nozzles If the engine does not start after the venti lation t...

Page 24: ...Insulated Capsule The sound cover for the marine generator is normally provided at the lower surface with drillings through which the combu stion air can inflow It must be consistently paid attention...

Page 25: ...ly changed It should be checked once in a while Fig A 2 4 3 Air Suction Housing 1 2 Air Suction Housing with Air Filter Set If the cover is removed the inside of the air suction housing becomes visibl...

Page 26: ...neath the exhaust elbow the raw water is injected into the exhaust On the top side the pipe union for the internal raw water circuit is to be seen and the filler neck for the cooling water Fig A 2 4 6...

Page 27: ...Cable for starter battery minus During connection to the starter battery it must be always ensured that the contact is guaranteed Fig A 2 5 1 Cable for Starter Battery 1 2 Main Power At the front of t...

Page 28: ...Plan See here 1 Fuel pump 2 Remote control panel 3 VCS 4 AC Control Box Fig A 2 5 3 Electrical Connections Starter motor 1 Starter motor and 2 Solenoid switch The diesel engine is started electricall...

Page 29: ...f a sealing plug Fig A 2 5 6 Blind Plug DC Alternator All Panda generators from Panda 6 000 are provided with its own charge system for the 12V DC mains This DC alternator is powered over a v belt tog...

Page 30: ...he AC generator Here is also the bridge for the protective grounding of the generator The cover may only be removed if it is guaranteed that the gene rator cannot be inadvertently started Fig A 2 5 9...

Page 31: ...000 upward are two pole earthed so called openers This means the contacts are open in normal cases and close only when the limits have been exceeded Fig A 2 6 1 Thermo switch at Cylinder Head Thermo s...

Page 32: ...at exhaust connection Thermo switch in the generator winding 1 Generator winding 2 Thermo switch 3 Housing Two thermo switches inside the windings to protect the generator winding which for safety rea...

Page 33: ...ng oil system an oil pressure switch is built into the system The oil pressure switch is at the rear of the engine In front of the electrical starter Fig A 2 6 6 Oil Pressure Switch Failure bypass swi...

Page 34: ...the operating side for numerous gene rator types Please ensure the filler necks are always well secured after filling with engine oil Consider also the references to the engine oil specification Fig A...

Page 35: ...7 4 Oil Drain Hose A 2 8 Other Components AC Control Box An AC Control box is necessary for run ning the generator This AC Control Box contains electronics for the VCS control as well as different mon...

Page 36: ...t board for the VCS The control signals are passed to the actuator for speed regula tion by means of this circuit control board The VCS board allows for voltage adjust ment Fig A 2 8 3 VCS Voltage Con...

Page 37: ...l B Impellerfilter Page Seite 35 Fischer Panda Datasheet B Impellerfilter Tested for a flow rate up to 22l min Art Nr 31 06 03 003P Bez Impellerfilter for Marine Panda P6 P8 P9 P10 P12 and P14 since M...

Page 38: ...he impellerfilter in emergency situation like heavy sea it is possible to change only the impeller itself and clean the impellerfilter afterwards at a better time an emergency stop of the generator in...

Page 39: ...tasheet Impellerfilter The impellerfilter is mounted at the right front motorbase Fig B 3 1 Impellerfilter Loose holding screw Loose the holding srew two turns Srew M6 SW 10 SW 10 wrench size 10mm Fig...

Page 40: ...ew driver or better a wrench SW 7mm Fig B 3 4 Second hose clamp Remove the cooling water hose remove the first cooling water hose Some raw water may flow out of the hose or the impellerfil ter The hos...

Page 41: ...ay flow out of the hose or the impellerfil ter The hose can be closed with the cap you get together with the impellerfilter spare part pack Fig B 3 7 Remove Impellerfilter Clening of the impellerfilte...

Page 42: ..._Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Fischer Panda Datasheet B 4 Spare part kit Fischer Panda Art Nr 21 03 02 005S Impellerfilter Art No 31 06 03 003P Screw M6x10 Art No G3A20093306010...

Page 43: ...Impellerfilter 31 06 03 003P_Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Kapitel B Impellerfilter Page Seite 41 Fischer Panda Datasheet B 5 Dimensions Fig B 5 1 Dimensions...

Page 44: ...Impellerfilter Page Seite 42 Kapitel B Impellerfilter 31 06 03 003P_Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Fischer Panda Datasheet...

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