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Fischer Panda 5000i PVK-U, Manual

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Fischer Panda 5000i PVK-U Manual Download Page 38

The Panda Generator

Seite/Page 38 - Kaptitel/Chapter 4: The Panda Generator

30.10.12

4.2

Description of the Generator

4.2.1 Front view

Fig. 4.2.1-1: Frant view

01

02

06

12 13

03

04

05

07

08

14

09

10

11

01. Watercooled silencer
02. Venting screw at the silencer
03. Combustion air intake
04. Air filter housing with filter
05. Protective resistor for thermoswitch 75°C/70°C
06. Starter
07. Actuator

08. iControl elektronic board „DO NOT OPEN - Danger to life“
09. Electric fuse (white=25A; green=30A;
10. Fuel solonoid
11. Oil filler cap
12. Oil dip stick
13. Ground connection point
14. Sound cover base part

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Summary of Contents for 5000i PVK-U

Page 1: ...Panda_5000i_System_PVK U_eng R04 30 10 12 Fischer Panda GmbH Manual Panda 5000i PVK U 230V 50Hz 5kW 120V 60Hz 5kW Super silent technology...

Page 2: ...anda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving...

Page 3: ...21 1 6 1 3 Switch off all loads while working on the generator 21 1 6 1 4 Potential equalisation for Panda AGT DC generators 21 1 6 1 5 Safety instructions concerning cables 22 1 6 2 Recommended start...

Page 4: ...ntrol manual 47 5 Generator operation instruction 49 5 1 Personal requirements 49 5 2 Hazard notes for the operation 49 5 3 General operating instruction 49 5 3 1 Operation at low temperatures 49 5 3...

Page 5: ...6 Monitoring of temperature 79 6 8 17 Recording the temperature values 79 6 9 Radiator fan control electronic fan control 83 6 10 Standard fan control for 1 phase and 3 phase generators 83 6 11 Electr...

Page 6: ...Quality of oil 124 8 5 Coolant specifications 125 8 5 1 Coolant mixture ratio 125 8 6 Cable cross section for vehicle generator 125 Panda iControl2 127 Current revision status 128 Hardware 128 9 Safet...

Page 7: ...s of warnings on the display 153 13 1 2 Warning messages 153 13 2 Faults 154 13 2 1 Error messages 154 13 2 2 Warning and fault thresholds 155 13 2 3 Bus errors 156 14 Annex 157 14 1 Technical data 15...

Page 8: ...ction to a system with RCD 168 15 9 1 2 Connection to a system with isolation control 168 15 10Technical Data 169 15 10 1 General Data 169 15 10 2 Generator Spezification 169 15 10 3 PMGi out 170 15 1...

Page 9: ...Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator Service P...

Page 10: ...ll quantities if inhaled swallowed or absorbed through the skin WARNING Important information This warning symbol draws attention to special warnings instructions or procedures which if not strictly o...

Page 11: ...lt in severe personal injury or loss of life due to electric shock WARNING General warning General warning of a hazard area WARNING Danger due to inhalation and or ingestion Can cause acute or chronic...

Page 12: ...quids Burn scalding hazard WARNING Danger due to corrosive substances potential contamination of person Warning of substances that cause chemical burns upon contact These substances can act as contami...

Page 13: ...les PPE Wearing safety goggles protects the eyes from damage Optical spectacles are not a replacement for the corresponding safety goggles MANDATORY INSTRUCTION Wear protective gloves PPE Wearing prot...

Page 14: ...mbols are used throughout this manual to show which tool must be used for maintenance or installation Spanners W A F X width across flats of X mm Hook wrench for oil filter Screw driver for slotted he...

Page 15: ...eral Instructions and Regulations 30 10 12 Kapitel Chapter 1 General Instructions and Regulations Seite Page 15 Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wre...

Page 16: ...hese measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will receiv...

Page 17: ...ces and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equ...

Page 18: ...ust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and...

Page 19: ...from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or a...

Page 20: ...h water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and...

Page 21: ...The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads whil...

Page 22: ...is installed free from any influence due to friction and crushing 1 6 2 Recommended starter battery sizes Use only batteries approved by the manufacturer as starter batteries Use the battery capacity...

Page 23: ...nda generator capsule the positive battery cable must be routed so that it is protected from heat and vibrations by means of an adequate conduit protective sleeve It must be installed so that it does...

Page 24: ...risk of skin burns Protect all battery contacts against accidental contact For battery banks Use only deep cycle batteries Starter batteries are not suitable Lead acid gel batteries are recommended T...

Page 25: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you c...

Page 26: ...ds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted...

Page 27: ...cted 3 2 Purpose of the manual and description of the definitions of the trained persons operators users This manual contains the working instructions and operating guidelines for the owner and user o...

Page 28: ...instructions are respected The user must be instructed by the operator regarding his activity at the generator espe cially concerning the maintenance 3 3 Components of the i system Fig 3 3 1 Panda i...

Page 29: ...t diagram representative picture 3 4 Range of operation Reliable power supply on sailing boats 3 5 Panda transport box 3 5 1 Bolted Fischer Panda transport box 1 Remove the bolts for cover sidewalls 2...

Page 30: ...6 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping i...

Page 31: ...r transport For transport the Fischer Panda transport box shall be used for the generator The generator shall be securely at tached to the bottom of the box For loading unloading an adequate industria...

Page 32: ...on starter battery Starter batteries Self discharge of batteries is a physical and chemical pro cess and cannot be avoided even if the battery is disconnec ted For extended downtimes the battery shall...

Page 33: ...es for medium term downtimes hibernation Medium term downtimes 3 to 6 months 3 8 3 1 Courses for preservation Check battery charge status and recharge regularly roughly every 2 months as necessary Obs...

Page 34: ...witch Hold stop lever on generator motor in neutral position and crank starter for approx 10 seconds Then pause for 10 seconds Repeat this procedure 2 times Perform visual check of the generator simil...

Page 35: ...y and supplemented as necessary Attention Before recommissioning remove preservatives and pro tective measures 3 8 4 2 Measures for removing surface protection after extended downtimes recommis sionin...

Page 36: ...Seite Page 36 Panda_5000i_PVMV N_Book_eng R02 30 10 12 Leere Seite Intentionally blank Basics...

Page 37: ...The Panda Generator 30 10 12 Kapitel Chapter 4 The Panda Generator Seite Page 37 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate...

Page 38: ...10 11 01 Watercooled silencer 02 Venting screw at the silencer 03 Combustion air intake 04 Air filter housing with filter 05 Protective resistor for thermoswitch 75 C 70 C 06 Starter 07 Actuator 08 iC...

Page 39: ...06 07 08 01 Generator housing with stator winding 02 Generator housing front cover 03 Ventilation screw at cylinder head 04 Connection point for external expansion tank 05 Sound cover base part 06 Co...

Page 40: ...ator under heat isolation 03 Watercooled exhaust elbow 04 Generator housing with stator winding 05 Cooling water pump 06 Thermo switch 75 C 70 C 07 Thermo switch 82 C 77 C 08 Thermo sensor at engine 0...

Page 41: ...ew right Fig 4 2 4 1 Side view rightt 03 04 01 02 05 06 07 08 01 iControl elektronic board DO NOT OPEN Danger to life 02 Fuel in connection 03 Fuel out backflow connection 04 Battery cable negative 05...

Page 42: ...g circiut Expansion tank with filler cap integrated in the Radiator Radiator elect water pump Engine Kubota EA 300 water cooled exhaust elbow water cooled pre silencer overflow hose at filler cap Over...

Page 43: ...4 3 3 1 The fuel system external Tank external elec fuelpump fuel stop solonoid fuel injection nozzle fuel in fuel out air filter housing engine Kubota EA300 exhaust elbow pre silencer glow plug auto...

Page 44: ...1 The combustion air circle external Tank external elec fuelpump fuel stop solonoid fuel injection nozzle fuel in fuel out air filter housing engine Kubota EA300 exhaust elbow pre silencer glow plug...

Page 45: ...The Panda Generator 30 10 12 Kapitel Chapter 4 The Panda Generator Seite Page 45 4 3 5 The electrical system Fig 4 3 5 1 The electrical system...

Page 46: ...sor cylinderhead Thermosensor engine Fig 4 3 6 2 Thermoswitch sensor Thermoswitch Thermosensor pre silencer At this point the cooling water has normal the highest temp 1 Thermosensor 2 82 C 77 C Fan f...

Page 47: ...e Fig 4 3 7 1 The oil circle 4 4 Operation Instructions see separate control panel manual 4 4 1 Daily routine checks before starting See iControl manual 4 4 2 Starting Generator See iControl manual 4...

Page 48: ...The Panda Generator Seite Page 48 Kaptitel Chapter 4 The Panda Generator 30 10 12...

Page 49: ...nerator can be started by an external signal To avoid an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Attention Danger to life Ro...

Page 50: ...ticularly evident on standby generator set applications 5 3 2 1 The soot of the generator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel deliv...

Page 51: ...tures switches The combustion engine is fur ther equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particular level 5 4 Instructions for capacitor...

Page 52: ...ulations of the remote control panel data sheet must be respected Respect the safety instruction in front of this manual 5 7 Stopping the generator see remote control panel data sheet Note The instruc...

Page 53: ...echnical trained person or a Fischer Panda service point 6 1 1 Hazard notes for the installation Notice see Safety first on Page 10 Follow the general safety instruction at the front of this manual Wa...

Page 54: ...d antifreeze from the skin immediately Do not inhale oil and fuel vapours ATTENTION Danger to Life High voltage Danger for Life Improper handling operation installation and maintenance can result in s...

Page 55: ...e is lined with 1 mm lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e This acts as an amplifier of airb...

Page 56: ...Installation Instructions Seite Page 56 Kapitel Chapter 6 Installation Instructions 30 10 12 Fig 6 3 1 2 Captive shock mount Captive shock mount representative picture...

Page 57: ...nda generator See the description of the generator for the original location Fig 6 4 0 1 Connections sample 1 2 3 4 5 7 8 9 6 1 Connection fuel IN 2 Connection fuel OUT 3 Cable for fuel pump 4 Cable f...

Page 58: ...on 6 5 1 Fischer Panda installation kit Fuel system Note The following additional components will be required for the specified installation You can purchase them as an installation kit or separately...

Page 59: ...allation Instructions Seite Page 59 Fig 6 5 1 1 Fuel hose Fuel hose representative picture Fig 6 5 1 2 No return valve No return valve representative picture Fig 6 5 1 3 Pre filter with water separato...

Page 60: ...re Fig 6 5 1 5 Quick connector for fuel lines Quick connector for fuel lines representative picture Fig 6 5 1 6 Hose clamps Hose clamps representative picture 6 5 2 The following items need to be inst...

Page 61: ...mp With the Fischer Panda generator is usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connections is prepared at the generat...

Page 62: ...age 62 Kapitel Chapter 6 Installation Instructions 30 10 12 Fig 6 5 2 2 Fuel system schema 5 2 3 4 1 6 1 Fuel tank 2 external fuel pump 3 external fuel prefilter with water separator 4 Non return valv...

Page 63: ...ted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long perio...

Page 64: ...tage of a separate starter battery is that it isolates the generator s electric system from the rest of the boat s DC system i e minus pole is not connected electrically to Earth Ground The generator...

Page 65: ...e must be secured with protective pipe sleeve against chafing through For the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The ba...

Page 66: ...starter Fig 6 6 1 2 Negative Battery Cable Negative battery cable The negative battery cable is connected to the engine foot Note The battery negative pole may not be connected with the boat ground o...

Page 67: ...Installation Instructions Seite Page 67 Fig 6 6 1 4 Connection starterbattery 12V schema Fig 6 6 1 5 Connection starterbattery 24V schema 1 Generator 2 Battery block 3 Fuse 4 Battery main switch 1 Ge...

Page 68: ...connect two 12V batteries to a 24V battery bank Fig 6 6 2 1 Installation starter battery The starter batteries have to be connected in this order 1 cable of first battery Fig 6 6 2 2 Installation sta...

Page 69: ...allation Instructions 30 10 12 Kapitel Chapter 6 Installation Instructions Seite Page 69 Fig 6 6 2 4 Installation starter batterie 4 cable of first battery Disconnect the batteries in in reverse proce...

Page 70: ...6 6 3 Connection of the remote control panel see separate control panel manual 6 7 Connection of electrical components Fig 6 7 0 1 Connection of electrical components Scheme 1 2 3 4 5 6 7 1 Generator...

Page 71: ...ion Instructions 30 10 12 Kapitel Chapter 6 Installation Instructions Seite Page 71 6 7 1 Connection of the external radiator Fig 6 7 1 1 Connection of the external radiator 2 1 1 Generator 2 External...

Page 72: ...tallation situation The cooling system can also be assembled together with a normal commercial vehicle radiator Some series has an integrated Radiator f e PVK UK PSC ect for these generators an extern...

Page 73: ...e for connection of the external expansion tank representative picture Fig 6 8 2 4 Sensor connection piece Sensor connection piece representative picture Fig 6 8 2 5 Roof passage Roof passage single o...

Page 74: ...ant that the warm air can escape For this reason the best place for the radiator is in a vertical position on the vehicle roof if one take into account that an obstruction could arise in narrow entran...

Page 75: ...l coolant amounts Panda 4500 min ca 10 l min Panda 8000 9000 approx 16 to 22 l min Panda 12000 14000 approx 24 to 28 l min Panda 18 24 approx 32 to 38 l min Panda 30 32 approx 40 to 45 l min Panda 42...

Page 76: ...nstructions Seite Page 76 Kapitel Chapter 6 Installation Instructions 30 10 12 Fig 6 8 7 1 Possible positioning of the external radiator 2 1 3 1 Radiator on the roof 2 Radiator vertical 3 Radiator und...

Page 77: ...t a expansion tank that can be aerated is fitted adjacent to the radiator The ventilation pipe should if possible be fitted to the radiator s highest position For this a pipe with a maximum diameter o...

Page 78: ...actuating ventilation valve must be fitted to each air separator 6 8 14 Monitoring the Temperature You are expressively advised to measure the temperature of the circulating coolant after installation...

Page 79: ...lectrician who should use the circuit diagram for this It suffices in this case when the plug which leads to the guage wire is opened and both conducters in the plug are bridged This shut down should...

Page 80: ...ation diagram for vertical radiator 01 06 02 05 04 03 08 10 07 09 11 11 01 Coolant expansion tank 02 Ventilation pipe 03 Ventilation screw 04 Fan for radiator 05 Radiator 06 Stop valve for coolant 07...

Page 81: ...e 03 04 06 05 01 08 09 11 12 02 10 13 07 05 01 Ventilation pipe 02 Water cooled exhaust elbow 03 Coolant expansion tank 04 External fan control 05 Dry silencer 06 Exhaust outlet 07 T piece with connec...

Page 82: ...ation Instructions 30 10 12 Fig 6 8 17 3 Installation diagram for radiator on the roof 2 6 3 5 4 1 1 Ventilation pipe 2 Radiator horizontal 3 Coolant expansion tank integrated 4 T piece for Ventilatio...

Page 83: ...elivery program Note In the following the basic functions of the fan controls are described The original manual data sheet with further informations of the fan control must be respected 6 10 Standard...

Page 84: ...Seite Page 84 Kapitel Chapter 6 Installation Instructions 30 10 12 Fig 6 10 0 1 Fan control 230V Fan control 230 V representative 6 11 Electronic fan control for DC fans RE 0201 For DC Fans the fan co...

Page 85: ...l temperature sensor NTC resistance to attach at clamp 7 and 8 dependent on the coolant temperature Between the lower limit temperature starting temperature and the upper limit temperature the fan is...

Page 86: ...ng temperature with approx 40 for 2 seconds so that the fan starts reliably According to expiration of the 2 seconds the PWM ratio is determined by coolant temperature and potentiometer adjust Since t...

Page 87: ...se on the printed circuit board 6 12 5 12V 24V Operation For 12V and or 24V operation the pre resistor for the operating voltage of control electronics must be adapted This pre resistor consists of tw...

Page 88: ...ad current continuity 20 A maximum load current 3 sec 22 A nominal voltage fan 24 VDC Maximum ratings Transformer operation 12V sieving in the power supply 10000 F 63V depending on the load current da...

Page 89: ...and by outside switching operation caused glitches Attention Configuration at delivery for 24V operation solder joint J101 closed solder joint J102 open main fuse 30A installed output fuse 20A install...

Page 90: ...trol for single phase fans PKE 2 5V_Ziehl Abegg The electronic fan control variety the fan rpm stepless 6 14 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset fo...

Page 91: ...sensor Ziehl Abegg KTY The sensor is connected to E GND A resistor 4 2kOhm must be connected parallel to the sensor Fig 6 14 2 1 Connection plan line 230V 50Hz T temperature sensor 1 2 R M fan PE M 4...

Page 92: ...ntrol for single phase fans PXET6Q_Ziehl Abegg The electronic fan control variety the fan rpm stepless 6 15 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset for...

Page 93: ...8 9 Datum Bearb Gepr Norm Urspr Ers d Ers f Blatt 1 Bl von 1 Zust nderung Datum Name Zeichnungsnummer D 33104 Paderborn Otto Hahn Str 32 34 www fischerpanda de 49 0 5254 9202 0 Projektnummer Fischer...

Page 94: ...itel Chapter 6 Installation Instructions 30 10 12 6 16 Electronic fan control for 3 phase fans PKD T5 Ziehl Abegg The electronic fan control variety the fan rpm stepless Fig 6 16 0 1 Fan control PKD T...

Page 95: ...Installation Instructions 30 10 12 Kapitel Chapter 6 Installation Instructions Seite Page 95 6 16 1 Configuration of the electronic fan control PKD T5 for Fischer Panda Generators...

Page 96: ...Installation Instructions Seite Page 96 Kapitel Chapter 6 Installation Instructions 30 10 12 Fig 6 16 1 1 Configuration of the fan control PKD T5 for Fischer Panda Generators...

Page 97: ...ore the generator is set into normal operation and handed to the customer an isolation test must be performed as followed 1 Disconnect all load 2 Start the generator 3 2 1 4 5 6 7 8 1 Exhaust oulet 2...

Page 98: ...at all components has the same ground at the housing The protective devices must match the national regulation 6 19 Set into operation After the installation the generator must be brought in service F...

Page 99: ...ting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run the generator with...

Page 100: ...e regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be...

Page 101: ...system v belt cable connections hose clips air filter fuel lines Once a week Lubrication of actuator trapezoid thread spindle 7 5 Maintenance interval For the maintenance intervals see the General in...

Page 102: ...ting screw Open de aerating screw at the cooling water pump representative picture Fig 7 6 2 De aerating screw Open de aerating screw at the thermostat housing representative picture Fig 7 6 3 De aera...

Page 103: ...arted for 5 minutes if there is no change De aerating must be then repeated two or three times To be sure that the coolant circulates it is very important that the hose pipe away from the genset also...

Page 104: ...fuel nonporously withdraws perfectly at the ventilation screw Fig 7 6 2 Injection nozzles Injection nozzles Pressing the starter button can now start the machine The machine should start after a short...

Page 105: ...r change depends on the fuels degree of pollution but should be executed every 300 operating hours at the latest 01 Fuel filter housing 02 Fuel filter element 03 Sight glass Fig 7 6 2 1 2 Fuel filter...

Page 106: ...on a levelled surface with marine generators Measure the oil level when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil...

Page 107: ...g oil change tag with operating hours between 50 and 150 hours it is only necessary to refill oil See Refilling oil on page 2 with 150 operating hours or more the oil should be changed See your genera...

Page 108: ...l heat resistant and of sufficient size Open ended wrench for oil drain screw Paper towels and cloth Oil filter wrench Oil resistant mat so prevent used oil from getting into underground water The gen...

Page 109: ...s necessary because otherwise a vacuum will form and the oil can not completely drain off Sample picture Fig 7 8 2 Oil drain hose 3 Open oil drain screw Unscrew the oil drain screw by means of the ope...

Page 110: ...oil level after every 2 litres with the oil dipstick 9 Check proper filling level See Checking oil level on page 1 When the proper filling level is reached screw in the oil cap again Run the engine fo...

Page 111: ...battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure that clamps make good contact...

Page 112: ...C Attention The gases emitted by the battery are explosive Keep sparks and naked flames away from the battery Do not allow battery acid to come into contact with skin or clothing Wear protective goggl...

Page 113: ...witch is switched off Check the position of the battery main switch if necessary switch on Battery voltage not sufficient Check that connection is firm and whether corrosion has occurred Starting curr...

Page 114: ...lug see Kubota manual 3 Rotate the motor by hand carefully 4 Check if there is water in the oil and change both oil and filter if necessary 5 Determine cause for excess water in the combustion chamber...

Page 115: ...ripped lack of cooling water Is indicated on the remote control panel Check cooling water system flow water pump inlet water filter extra heat exchanger coolant flow Lack of oil oil pressure sensor tr...

Page 116: ...or rpm suddenly rises or drops unusual noise comes from genset exhaust colour suddenly becomes dark motor overheats oil pressure drops oil light suddenly flashes Refer to respective section of manual...

Page 117: ...12 l ca 0 42 1 12 l ca 0 42 1 12 l Oil consumption max 1 of fuel consumption Oil specification API CF API CF API CF Cooling water requirement for seawater circuit Marine generators only 10 12 l min 1...

Page 118: ...anda 9000 ND Panda 1000NE Panda 12000 NE Panda 14000 NE Panda 15000NE Panda 18 NE Panda 24 NE Panda 30 NE Type D782 D902 D1105 V1505 V1505 TD Governor VCS VCS VCS VCS VCS Automatic startbooster yes ye...

Page 119: ...consumption ca 2 7 7 1l ca 4 9 13 1l ca 3 78 10 1l approx 6 3 16 8 l approx 6 7 17 9l Oil consumption max 1 of fuel consumption max 0 5 of fuel consumption Oil specification API CF API CF API CF 4 AP...

Page 120: ...utomatic startbooster no no no no no Cylinder 4 4 4 4 4 Bore 87 mm 98 mm 98 mm 100 mm 108 Stroke 102 4 mm 120 mm 120 mm 120 mm 130 Stroke volume 2434 ccm 3620 ccm 3620 ccm 3769 ccm 4764 Max power DIN...

Page 121: ...1 3 3 6l ca 1 20 3 36 l Oil consumption max 1 of fuel consumption Oil specification API CF API CF API CF API CF API CF Cooling water requirement for seawater circuit Marine generators only 16 28l min...

Page 122: ...8 Panda PVM NE 30 NE 25 40 8 8 Panda PVM NE 35 YA 30 50 8 8 Panda PVM NE 47 YA 30 60 8 8 Panda PVM NE 40 LN 30 60 8 8 Panda PVM NE 60 MB 40 76 8 8 Panda PVM NE 75 MB 40 76 8 8 Panda PVM NE 100 MB 50 7...

Page 123: ...liquid of the oil with Panda PVK U 18 NE 25 40 8 8 Panda PVK U 24 NE 25 40 8 8 Panda PVK U 30 NE 25 40 8 8 Panda PVK U 35 YA 30 50 8 8 Panda PVK U 47 YA 30 60 8 8 Panda PVK U 60 MB 40 76 8 8 Panda PVK...

Page 124: ...esel engines The second letter is for the quality of the oil The more highly the letter in the alphabet the better the quality API C for diesel engine Examples for diesel engine oil API CCEngine oil f...

Page 125: ...duct name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liquid Chemical and physical properties Reserve alkalinity of 10ml ASTM D 1121 13 15 ml HCl 01 mol...

Page 126: ...Generator Tables Seite Page 126 Kaptitel Chapter 8 Generator Tables 30 10 12...

Page 127: ...Panda iControl2_eng R03 30 10 12 Fischer Panda GmbH Panda iControl2 Operating Manual Open loop and closed loop control system for Fischer Panda generators...

Page 128: ...phics in this document Details are given to the best of our knowledge No liability is accepted for correctness Please note technical modifications aimed at improving the product may be implemented wit...

Page 129: ...trigger an automatic start up WARNING The generator must not be operated with the cover removed If the generator is being installed without a sound insulation capsule it must be ensured that all rota...

Page 130: ...rst the negative terminal then the positive terminal if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started This applies in particul...

Page 131: ...The Panda iControl2 controller is switched on and off with the On Off button on the Panda iControl2 panel Press and hold the On Off button until the start screen with the panda bear appears on the dis...

Page 132: ...default display screen you will find information on the battery voltage operating hours of the generator temperatures of cylinder head exhaust manifold and winding RPM and the oil pressure status Als...

Page 133: ...he cursor buttons the service information screen can be accessed Fig 10 1 3 1 1 Service information screen The total operating hours of the generator are given on the default display screen and on the...

Page 134: ...ds regardless of the cylinder head temperature In temperatures below 0 C the pre heating time is always 40 seconds Fig 10 1 3 2 2 Default display screen during start up After pre heating the starter i...

Page 135: ...the inverter screen by actuating the cursor up button while in operation mode 10 1 3 5 Stop mode By actuating the Start Stop button in operation mode i e while the generator is running you will stop...

Page 136: ...a series of parameters can be modified directly using the control panel To access the set up menu you have to actuate the cursor down button immediately after switching on the controller with the On...

Page 137: ...Setting the brightness of the backlight backlight and dimtime The brightness of the display backlight of the Panda iControl2 panel can be varied in ten increments 0 9 Also the display can be dimmed wi...

Page 138: ...pears for 3 seconds and the controller is switched off At the next start of the controller the changes will take effect 10 2 3 The configuration menu config STOP Settings in this area must only be ent...

Page 139: ...TO LIFE Improper operation can result in health impairment and death While the automatic start up function is active the generator can start up automatically Before activating it ensure that the gener...

Page 140: ...he selection Fig 10 2 6 5 Selection is saved to the EEPROM The activation deactivation of the autostart function is then saved to the EEPROM of the control panel Fig 10 2 6 6 Goodbye screen prior to s...

Page 141: ...e that the dynamic operation hours are not reset accidently between the service interval In the set up menu select the menu item Service and confirm as usual using the Start Stop button This will open...

Page 142: ...the cursor buttons select 0 for outputting all temperatures in degrees Celsius C or 1 for outputting them in degrees Fahrenheit F To confirm your selection actuate the Start Stop button You can enter...

Page 143: ...ed technical personnel or by authorised workshops Fischer Panda Service Points only 11 1 1Hazard warnings for installation Note Ensure compliance with the general safety instructions at the beginning...

Page 144: ...ing system MANDATORY INSTRUCTION Protective equip ment required For installation work personal protective equipment is compulsory This includes Tightly fitting protective clothing Safety shoes Safety...

Page 145: ...al Fischer Panda connecting cables Terminal Terminal description Cable colour Function 1 UBUS white WH Bus supply voltage 2 GND brown shielding BN Fischer Panda bus ground ground connection between Pa...

Page 146: ...Installation Page 146 Chapter 11 Installation 30 10 12 11 3 Dimensions Fig 11 3 0 1 Housing of the Panda iControl2 panel...

Page 147: ...nnected to this jack The Fischer Panda CAN bus is connected to the 6 pin jack at the bottom right of the circuit board The configuration of the connectors is given in the subsequent tables See Termina...

Page 148: ...motor red wire 12 OUT PWM servo motor yellow wire 13 OUT Booster optional depending on generator type 14 OUT Fuel pump 15 OUT Fuel pump 16 OUT Electric starter 17 OUT Electric starter 18 OUT Electric...

Page 149: ...y The operating company shall be instructed in the operation maintenance and hazards of the generator This applies to both the maintenance steps and hazards described in the manual and to additional s...

Page 150: ...Page 150 Chapter 11 Installation 30 10 12 Intentionally left blank Installation...

Page 151: ...f the overall generator cleaning The housing can be wiped off with a soft lightly dampened cloth In doing so it must be ensured that no moisture enters the jacks and the housing 12 2 Maintenance of th...

Page 152: ...Page 152 Chapter 12 Maintenance 30 10 12 Intentionally left blank Maintenance...

Page 153: ...threshold value and the defined delay has expired Note Warnings do not result in the generator or the controller being switched off 13 1 1 Examples of warnings on the display Fig 13 1 1 1 Warning Bat...

Page 154: ...ng too much Examples of an error message on the display Fig 13 2 0 1 Fault Cylinder head temperature out of range Fault Exhaust manifold temperature out of range broken cable Fig 13 2 2 Fault STARTING...

Page 155: ...Out of range broken cable on corresponding temperature sensor Generator type Warning fault Warning threshold Fault threshold 5000i Marine Cylinder head temperature Delay 85 C 5 s 95 C 5 s Winding tem...

Page 156: ...tion is lost the generator shall be secured open battery disconnect switches and all plug in connections and cables shall be checked for firm seating or damage Exhaust manifold temperature Delay 100 C...

Page 157: ...rrent consumption nominal 175 mA Current consumption stand by 2 5 mA Operating temperature 20 C to 85 C Storage temperature 30 C to 85 C Current sensor Hall element max 20A max tightening torque for c...

Page 158: ...Page 158 Chapter 14 Annex 30 10 12 Intentionally left blank Annex...

Page 159: ...000 PGMi 5000_eng fm Kapitel 15 Inverter Panda PMGi 5000 Seite 159 Fischer Panda Datenblatt Datasheet 15 Inverter Panda PMGi 5000 Art Nr 21 07 03 034P Bez Panda PMGi 5000 Document Hardware Software Ac...

Page 160: ...th a closed capsule All servicing maintenance or repair work may only be carried out when the motor is not running Electrical power DANGER TO LIVE Electrical voltages above 48 volts battery chargers g...

Page 161: ...verter Panda PMGi 5000 PGMi 5000_eng fm Kapitel 15 Inverter Panda PMGi 5000 Seite 161 Fischer Panda Datenblatt Datasheet Fig 15 2 2 Type plate 230V 50 Hz version Fig 15 2 3 Type plate 120V 60 Hz versi...

Page 162: ...5 3 2 Fig 15 3 3 Connection side 120V Version To connect the PMGi 5000 use the prepared cable with t he 4pin plug and connect to socket 3 PMGi in 450V 400Hz Connect your termination box with the socke...

Page 163: ...heet 15 3 1 Socket pins of the PMGi 5000 Fig 15 3 1 Socket 1 Socket 1 230V 50Hz AC PMGi out 1 Ground cabel green yellow 2 Live cabel brown 3 Neutral cabel blue Attention Connecting one of the three Ph...

Page 164: ...The air holes and air grille should not be covered 01 Air holes Attention Inside of the PMGi are up to 550VAC The cover of the PMGi should only be opened by special trained persons Danger for Live At...

Page 165: ...pted for the power inverters of other brands 15 5 1 Settings in the Victron VE Configure II Software General Fig 15 5 1 1 Settings in the Victron VE configure II Software 15 5 1 1 Uninterrupted AC pow...

Page 166: ...ngs in the Victron VE Configure II Software Inverter Fig 15 5 2 1 Settings in the Victron VE configure II Software 15 5 2 1 Assist current boost factor To reduce the action of the power inverter on th...

Page 167: ...i Inside of the PMGi a fan is mounted Do not cover the air holes and grille The heat sink and the fan of the PMHGi may become dirty as a consequence of tzhe use of the generator and so the unit can lo...

Page 168: ...allowed to make the electrical connection When an extension cable is required be sure to use a though rubber sheeted flexible and fireproof cable Limit length of extension cables depends on the voltag...

Page 169: ...rol eng pdf 15 10Technical Data 15 10 1 General Data PMGi is part of the Panda i series generator It s not allowed to be used with other generators or aplications 15 10 2 Generator Spezification Stora...

Page 170: ...40 C 5 V 20 C to 40 C 5 V 20 C 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C 40 C Stromst rke Current Courant Stromst rkeNominal 230 Veff CurrentNominal 230 Veff CourantNominal 230 Veff 17 4 A 17...

Page 171: ...40 C 5 V 20 C to 40 C 5 V 20 C 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C 40 C Stromst rke Current Courant Stromst rkeNominal 230Veff CurrentNom...

Page 172: ...ntNominal 230 Veff CourantNominal 230 Veff 52 A 100 A 87 A Stromst rkeMaximum 230 Ve ff CurrentMaximum 230 Veff CourantMaximum 230 Veff 52 A cos phi 0 8 100 A cos phi 0 8 108 A cos phi 0 8 Leistung Po...

Page 173: ...t in series with the live wire The minimum requested feature for this fuse are the following Note The electrical Data refer to the system running in accordance with all the limits defined in the Gener...

Page 174: ...Inverter Panda PMGi 5000 Seite Page 174 Panda PVMV N HD 17 4 KU s00535RE031 Kapitel Chapter 15 Inverter Panda PMGi 5000 30 10 12...

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