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Fischer Panda 4000s PMS FC, Manual

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Installation Instructions

Seite/Page 94      Panda_4000s_PMS_SCB_FCB_eng.R04  -  Kapitel/Chapter 5:  Installation Instructions

26.1.11

5.6.3  Connection of the remote control panel - see remote control panel datasheet

Fig. 5.6.3-1: Remote control panel 

Remote control panel cable

As standard a 7 core connection-cable, 7m long, is included in the supply. 
Cores are numbered from 1 to 7. The control cables are securely connected 
to the genset. On the back of the control panel there are terminals numbered 
from 1 - 7. Connect the cores of the control-cable in respective order.

Please ensure that the remote control panel is installed in a protected, dry 
and easily accessible place.

01. Cable for remote control panel

Sample picture 4000s FC

5.7

Generator AC System-Installation

ATTENTION!: Danger to Life - High voltage

 Before the electrical system is installed, READ the section 
“Safety instructions - Safety first!” on page 14 of this manual 
FIRST! Be sure that all electrical installations (including all 
safety systems) comply with all required regulations of the 
regional authorities. This includes lightnening conductor, per-
sonal protection switch etc.

01

Summary of Contents for 4000s PMS FC

Page 1: ...Panda_4000s_PMS_SCB_FCB_eng R04 26 1 11 Fischer Panda GmbH Power wherever you are Manual Panda 4000s PMS SC Panda 4000s PMS FC 230 V 50 Hz 3 8 kW Super silent technology...

Page 2: ...facturer Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modificati...

Page 3: ...s concerning operating the generator 17 1 6 1 2 Ground wire 18 1 6 1 3 Switch off all load when working on the generator 18 1 6 2 Recommended starter battery size 19 1 6 3 Important Advice for Batteri...

Page 4: ...nerator see remote control panel datasheet 65 4 5 4 Stopping Generator see remote control panel datasheet 65 5 Installation Instructions 67 5 1 Personal requirements 67 5 1 1 Hazard notes for the inst...

Page 5: ...Conservation at longer operation interruption 107 6 9 1 Measures on preparation of the winter storage 107 6 9 2 Initiation at spring 108 7 Generator Failure 111 7 1 Personal requirements 111 7 2 Safet...

Page 6: ...9 9 1 Remote control panel 129 9 2 1 Back Side 131 9 3 Operation Manual 132 9 3 1 Preliminary Remarks 132 9 3 2 Override Function 132 9 3 3 Daily routine checks before starting 132 9 3 4 Starting the...

Page 7: ...tem means it can meet all demands including motor speed The start booster ASB means Panda generators meet the highest demands in respect of voltage stability and starting values A water cooled Fischer...

Page 8: ...erved may result in severe personal injury or loss of life Attention Important Advice This warning symbol draws attention to special warnings instructions or pro cedures which if not strictly observed...

Page 9: ...ich must be noticed Otherwise an electrical shock with personal injury or death can be the consequence Warning Danger for life and or equipment General Warning Warning Harmful if accumulate Substances...

Page 10: ...t surface Surfaces and substances may be hot Danger of burn scalding Warning Danger carrosive material contermi nation of persons possible Warning of materials which cause corrosive damage during cont...

Page 11: ...ovides protection against being entangled by moving machine parts Instruction Wear personal protective equip ment PPE Wear ear defenders to protect the ears against hearing damage Instruction Wear per...

Page 12: ...uction Read the manual instructions Read and consider the regulations safety instructions and installation guide lines of manual in order to avoid dangers and accidents You protect yours elf and the g...

Page 13: ...Tools This symbols are used throughout this manual to show which tool must be used at maintenance or installation Spanners SW X required size X mm Hook wrench for oil filter Screw driver for slotted...

Page 14: ...eral References and Regulations Seite Page 12 General R01 1 Kapitel Chapter 1 General References and Regulations 26 1 11 Current clamp DC for synchron generators AC for asynchron generators Torque wre...

Page 15: ...through appropriate and inappropriate use in its installed state The responsibility lies with those who undertake installation of the generator in the final system 1 4 Customer registration and guara...

Page 16: ...e and work safely Know how your equipment and its limitations Always keep the generator in good condition 1 5 3 Wear personal protective equipment PPE Do not wear loose torn or bulky clothing around t...

Page 17: ...ator exhaust fumes can be very harmful af allowed to accumulated Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine Check the Generator...

Page 18: ...ck the battery charge by placing a metal object across the terminals danger of short circuit battery damage and high danger of explosion Use a Voltmeter or a hydrometer Do not charge a frozen battery...

Page 19: ...d caution labels clean and free from obstructing material Clean warning and caution labels with soap and water dry with a soft cloth Replace damaged or missing warning and caution labels with new labe...

Page 20: ...uched when the generator is running The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started 1...

Page 21: ...starter battery by the manufacturer Only use batteries with capacity recommended by the engine manufacturer 1 6 3 Important Advice for Batteries Starting batteries and Traction batteries ATTENTION Ini...

Page 22: ...or the V belt and pulleys The cable shall not be to tight otherwise damage will happen Run the generator carefully after installation and double check if there is any possibility for damage of the ba...

Page 23: ...cyclical profoundly dischargeable batteries Starter batteries are not appropriate Lead gel batteries are commended They are maintenance free profoundly dischar geable and not produce gas Do not charge...

Page 24: ...Seite Page 22 General R01 1 26 1 11 Leere Seite Intentionally blank General References and Regulations...

Page 25: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately if you ca...

Page 26: ...you by pulling slowly 4 Open Airway 5 Check for Breathing Tilt head back and lift chin Shout Are you OK Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted ba...

Page 27: ...wner and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical...

Page 28: ...nt 3 2 Transport and Loading Unloading 3 2 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator...

Page 29: ...ke shall be used for transport loading 3 3 Scope of delivery The Fischer Panda PMS generator system contains following components 3 3 1 Asyncron Genertoren Fig 3 3 1 Fischer Panda Generator Fischer Pa...

Page 30: ...CS may mounted at the generator The AC Control Box is not required for this generators representative picture Fig 3 3 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual contains fo...

Page 31: ...lock ect 3 4 Opening the MPL sound insulation capsule Fig 3 4 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use...

Page 32: ...the GFK sound insulation capsule Fig 3 4 1 Lash closures GFK sound insulation capsule with lash closures Fig 3 4 2 Lash closures To open the lash closures pull the handle in arrow direc tion and lift...

Page 33: ...nda_4000s_PMS_SCB_FCB_eng R04 Kapitel Chapter 4 The Panda Generator Seite Page 31 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate at the generator Picture shows 4000s SC Fig...

Page 34: ...11 12 15 02 01 Cylinder head 02 Fuel filter 03 Mechanical fuel pump 04 Speed adjust lever 05 Raw water pump 06 Connection hose for cooling circle ventilation valve 07 Sound cover base part 08 Generat...

Page 35: ...11 12 14 01 Starter motor 02 Solenoid switch for starter motor 03 Generator power terminal box and airfilter housing 04 Circuit breaker 015A 05 Plug for optional electrical fuel pump 06 Oil drain hose...

Page 36: ...Cylinder head 02 Fuel solenoid valve 03 Ventilation screw solenoid valve 04 Fuel filter 05 Water cooled exhaust elbow 06 Engine oil dipstick 07 Passage exhaust hose 08 Cooling water in 09 Cable for lo...

Page 37: ...hapter 4 The Panda Generator Seite Page 35 4 2 4 Back View 4000s SC PMS Fig 4 2 4 1 Back view 01 02 04 03 06 05 07 01 Starter motor 02 Generator power terminal box and airfilter housing 03 Front plate...

Page 38: ...ew from above 06 01 02 03 04 05 09 11 12 08 10 07 01 Generator power terminal box and airfilter housing 02 Solenoid switch for starter motor 03 Injection nozzle 04 Water cooled exhaust elbow 05 Cylind...

Page 39: ...w 03 06 08 09 07 10 13 14 01 05 04 11 12 02 01 Cylinder head 02 Fuel Filter 03 Mechanical fuel pump 04 Speed adjust lever 05 Fresh water pump 06 Connection hose for cooling circle ventilation valve 07...

Page 40: ...12 07 08 10 11 01 Starter motor 02 Solenoid switch for starter motor 03 Generator power terminal box and airfilter housing 04 Circuit breaker 015A 05 Plug for optional electrical fuel pump i inside b...

Page 41: ...Ventilation screw solenoid valve 04 Fuel filter 05 Water cooled exhaust elbow 06 Engine oil dipstick 07 Passage exhaust hose 08 Cooling water in 09 Connection hose for cooling circle ventilation valv...

Page 42: ...eng R04 Kapitel Chapter 4 The Panda Generator 26 1 11 4 3 4 Back View 4000s FC PMS Fig 4 3 4 1 Back view 01 02 05 04 06 03 01 Starter motor 02 Generator power terminal box and airfilter housing 03 Air...

Page 43: ...ve 06 01 02 03 04 05 09 11 12 08 10 07 13 01 Generator power terminal box and airfilter housing 02 Solenoid switch for starter motor 03 Injection nozzle 04 Water cooled exhaust elbow 05 Cylinder head...

Page 44: ...al Units 4 4 1 Remote Control Panel see Remote Control Panel Datasheet Remote Control Panel The remote control panel is necessary to control the generator and to evaluate the motor generator propertie...

Page 45: ...bieg wody idw Water inlet Exhaust and water outlet 07 01 02 03 04 05 06 08 09 01 Cooling water in raw water in 02 Raw water pump 03 Connection hose for cooling circle ventilation valve 04 Oil cooler h...

Page 46: ...r impeller This pump is self induc tive If for example you forget to open the sea valve then you must expect the impeller to be destroyed after a short period of time It is recommended to store severa...

Page 47: ...r 4 The Panda Generator Seite Page 45 Fig 4 4 2 5 Generator housing Generator housing The water in is at the bottem of the Generator housing The water out is at the top of the generator Fig 4 4 2 6 En...

Page 48: ...ction point of injecting for the raw water cooled exhaust system of the marine generator is at the exhaust elbow The exhaust elbow must be checked regularly carefully for traces by corrosion Fig 4 4 2...

Page 49: ...ake to stilling basin s up intake Up intake Down intake Exhaust with sea water outlet Sea water inlet Fresh water offtake to stilling basin s down intake 01 Cooling water in raw water in 02 Raw water...

Page 50: ...pump is fitted with a rubber impeller This pump is self induc tive If for example you forget to open the sea valve then you must expect the impeller to be destroyed after a short period of time It is...

Page 51: ...ruction units of the generator into contact The raw water commes from the oil cooler and is led at the discharge of the heat exchanger directly into the exhaust elbow Fig 4 4 3 5 Injection raw water I...

Page 52: ...pansion tank Connection external expansion tank The external expansion tank is connected by two hose connections Fig 4 4 3 2 Cooling water pump Cooling water pump The cooling water pump pumps the fres...

Page 53: ...ection block Fig 4 4 3 6 Heat exchanger Heat exchanger The heat exchanger separates the internal fresh water cooling circle from the raw water cooling circle so that the generator components do not ha...

Page 54: ...ge 52 Panda_4000s_PMS_SCB_FCB_eng R04 Kapitel Chapter 4 The Panda Generator 26 1 11 Fig 4 4 3 7 Cooling water pump Cooling water pump The cooling water pump pumps the fresh water from the heat exchang...

Page 55: ...4 Components of conbustion air 4000s SC 4000s FC Fig 4 4 4 1 Combustion Air circle Z Inventor P 4 P 04 synchro FCB Obieg powietrza idw Air inlet Exhaust 01 02 03 04 05 01 Air inlet 02 Generator housin...

Page 56: ...lux Sample picture 4000s FC Fig 4 4 4 3 Combustion air intake Cooling of the generator housing The cumbustian air is pre warmed in the generator housing This supports the cooling of the winding Sample...

Page 57: ...apitel Chapter 4 The Panda Generator Seite Page 55 Fig 4 4 4 5 Exhaust elbow Exhaust elbow At the back of the engine is the water cooled exhaust elbow Sample picture 4000s FC Fig 4 4 4 6 Exhaust outpu...

Page 58: ...nda Generator 26 1 11 4 4 5 Components of the Fuel System 4000s SC 4000s FC Fig 4 4 5 1 Fuel circle Inventor P 4 P 04 synchro FCB Obieg paliwa idw Fuel inlet Fuel outlet 01 02 03 04 05 01 Fuel in 02 F...

Page 59: ...ump Sample picture 4000s FC Fig 4 4 5 4 Fuel solenoid valve Fuel solenoid valve The fuel solenoid valve opens automatically if START is pressed on the remote control panel The solenoid closes when the...

Page 60: ...s FC 4 4 6 Components of Electrical System 4000s SC 4000s FC Fig 4 4 6 1 Connections for starter battery Connection starter battery 1 Passage for starter battery cable plus 2 Passage for starter batte...

Page 61: ...Sample picture 4000s FC Fig 4 4 6 3 Electrical connections Fuel Pump connection point An optional electrical fuel pump can be connected at the right side of the generator 1 Plug Type Deutsch for exter...

Page 62: ...be removed if it is guaranteed that the generator cannot be inadvertently started Sample picture 4000s FC Fig 4 4 6 6 Terminal block Terminal block for remote control cable with fuses and power relays...

Page 63: ...tch at water cooled exhaust elbow This thermo switch is located at the water cooled exhaust elbow union and serves to monitor the temperature of the fresh water cooling system It takes a measurement a...

Page 64: ...ller neck with cap Normally the filler neck for the engine oil is on the top side of the valve cover A second filler neck is additionally attached at the operating side for numerous generator types Pl...

Page 65: ...intervals are kept Sample picture 4000s FC Fig 4 4 8 4 Engine oil drain hose Oil drain hose The Panda generator is so equipped that the engine oil can be drained by a drain hose The generator should a...

Page 66: ...gine on page 124 2 State of cooling water The external compensation tank should be filled up to a maximum during cold state It is very important that large expansion area remains above the cooling wat...

Page 67: ...Please adhere to the inspection timetable see Checklist in the appendix 4 5 3 Starting Generator see remote control panel datasheet Attention In the event of starting problems close the sea water inle...

Page 68: ...Seite Page 66 Panda_4000s_PMS_SCB_FCB_eng R04 26 1 11 Leere Seite Intentionally blank The Panda Generator...

Page 69: ...y trained technical personnel or by authorised workshops Fischer Panda Service Points only 5 1 1 Hazard notes for the installation Notice see Safety instructions Safety first on Page 14 Follow the gen...

Page 70: ...for Life Improper handling operation installa tion and maintenance can result in s vere persoanl injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts...

Page 71: ...condition There must be sufficient free space between the fundament and the capsule base since the motor takes in combu stion air through several holes in the capsule base to ensure an intake of air...

Page 72: ...at the following installation instructions are complied with Avoid galvanic corrosion For the avoidance of galvanic corrosion refer to the chapter Service instruction for marine gensets corrosion pro...

Page 73: ...bove the waterline it is possible that the impeller wearout will be stronger After the start the pump runs dry some seconds The raw water hose should describe a loop as near as possible to the raw wat...

Page 74: ...Installation Instructions 26 1 11 Fig 5 3 4 1 Raw water filter 1 Raw water filter 2 Water cock 3 Hull inlet Make certain that the raw water filter lies above the water level otherwise with cleaning w...

Page 75: ...additional hose and a connecting pipe Both hose ends must be led out outside of the sound cover to one point if possible 600mm over the waterline in the mid ship line The valve is connected at the hig...

Page 76: ...on valve and bent it upwards Both hose ends must be led out outside of the sound cover to one point if possible 600mm over the waterline in the midship line The valve is connected at the highest place...

Page 77: ...tions Seite Page 75 Fig 5 3 5 4 Installation example under the waterline FC 1 Raw water impeller pump 2 Freshwater pump 3 Water cooled exhaust elbow 4 Cooling water connection block 5 Heat exchanger 6...

Page 78: ...r circle of the Panda 4000s FC PMS is self ven ting while the electrical coolant pump is running Make shure that the generator is aligned horizontally to all sides Fill up the external cooling water e...

Page 79: ...let seawater into the exhaust manifold the exhaust gases are cooled and the noise emissions from the exhaust system are reduced 5 4 1 Installation of the standard exhaust system The generator exhaust...

Page 80: ...nt and exhaust ducts plays the decisive role If the water collector is arranged in an unfavourable position the coolant flowing back in the exhaust duct can rise so high that it reaches the exhaust st...

Page 81: ...s too low The water flows into the exhaust area when the ship is tilted b Position of the venting valve is too far from the ships center line The water reaches the exhaust area when the ship is tilted...

Page 82: ...d off the number of revolutions sinks quite fast By doing so the point is reached where the exhaust gas pressure does not suffice anymore to cart the coolant out All coolant remaining in the duct at t...

Page 83: ...Installation Instructions 26 1 11 Panda_4000s_PMS_SCB_FCB_eng R04 Kapitel Chapter 5 Installation Instructions Seite Page 81 Fig 5 4 5 1 2 Testing the coolant level 1...

Page 84: ...change drastically in tilted position by the water collector moving out of the center line See the following pictures Fig 5 4 5 2 1 Ideal position of the water collector In this picture the water col...

Page 85: ...en when the collector is mounted in the ideal spot at an extremely tilted position of 45 degrees there is still the risk that water can get straight into the discharge stack area through strong rockin...

Page 86: ...d position does not have to be reckoned concerning motor yachts Here it is only necessary to regard that the volume of the water collector is measured so large that it can take the entire amount of wa...

Page 87: ...ighest risk of sea water sloshing into the com bustion chamber Fig 5 4 5 3 4 Tilted position 45 degrees Tilted position 45 degrees The water level is now at the same height as the critical point at th...

Page 88: ...regarded that the water collector is mounted in center underneath the genera tor at least in reference to the ships center line Thus the water collector is prevented from leaking very strongly when th...

Page 89: ...onnector 30mm 3 Reducer 30 20mm if required 4 Hose 5 Hose connector 6 Sea cock 7 Hull outlet 8 Hose clips 5 4 7 Installation exhaust water separator If the exhaust water separator was sufficiently hig...

Page 90: ...hull outlet will help further to reduce noise emissions An unfavorable installation water lock not deeply enough under the hights level of the generator distance water lock to exhaust water separator...

Page 91: ...he suction pipe which prevents the fuel flowing back after the generator has been switched off if it is not possible to use the return flow pipe as a submerge pipe be placing it in the tank The instru...

Page 92: ...quipped with its own 12V battery loading installation Thus that the starting battery is char ged during the generator operation at the exit of the generator a battery charger is ensured is normally at...

Page 93: ...attery with the connection point at the engine foot 1 Battery connection point Sample picture 4000s FC Attention The Panda 4000s has no DC Alternator Dynamo The starter batttery must be charged by an...

Page 94: ...e cable to the fuse the cable must be protected by a sheath or conduit against damage of the insulation Use only cable with self retardant and self extinguishing insulation suitable for high temperatu...

Page 95: ...hapter 5 Installation Instructions Seite Page 93 Fig 5 6 1 1 Sample diagram for starterbattery installation 5 6 2 Connection of the load Fig 5 6 2 1 Connection for load Connection of the load Connect...

Page 96: ...e are terminals numbered from 1 7 Connect the cores of the control cable in respective order Please ensure that the remote control panel is installed in a protected dry and easily accessible place 01...

Page 97: ...itch should also be installed to keep the generator and shore grid power systems sepa rate Fig 5 7 1 2 Power source selector switch A 3 way cam type switch should be used This switch basic positions S...

Page 98: ...r position As soon as the generator is running the power relay switches automatically to the generator position Electrical fuses It is absolutely essential that the electrical system installation is i...

Page 99: ...st be dis conected before start working at the generator Warning Risk of injury Working at a running generator can result in severe per sonal injury Therfore before starting work at the genera tor Mak...

Page 100: ...for Life Improper handling operation installa tion and maintenance can result in s vere personal injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts...

Page 101: ...ore starting Oil level Cooling system leaks Visual check for any changes leaks oil drain system v belt cable connections hose clips air filter fuel lines 6 4 2 Hose elements and rubber formed componen...

Page 102: ...y opening the oil drain screw For countering use a second wrench Sample picture 4000s FC Oil drain pump If discharging of the oil is not possible we recommend the employment of a hand pump which can b...

Page 103: ...help of the engine oil dipstick the oil level is to examined The pres cribed filling level may not exceed the Max marking We recommend 2 3 oil level Fig 6 5 5 Beispielbild lpeilstab 6 6 Ventilating t...

Page 104: ...ter 6 Maintenance Instructions 26 1 11 Fig 6 6 0 1 Terminal block Using the lever on the fuel pump pump by hand until the coun ter pressure becomes noticeable This builds up the primary pressure in th...

Page 105: ...contamination should take place after 300 operational hours at the very least The inlet must be clamped before exchanging the filter Remove the hoses from the used filter and fasten them to the new fi...

Page 106: ...to change the element Fig 6 7 2 Air filter element Open the air suction holder by loosen the two quick release fasteners If no change of the cooling water level can be determined the generator is star...

Page 107: ...ter punnet If water should seep through the cover of the raw water filter this may be sealed in no case with adhesive or sealant Rather must be searched for the cause for the leakage In the simplest c...

Page 108: ...ubber seal and affect like an abrasive the high grade steel shank of the impeller pump If the generator were moun ted over the water level it is particularly unfavorable for the impeller pump After th...

Page 109: ...ion at re installation This is very important because the impeller can dissolve otherwise very fast Fig 6 8 3 6 Gasket The impeller is attached to the pump wave if the old impeller is used pay attenti...

Page 110: ...ed by ice 10 Check the exhaust water separator on leakage and if the hose connectors at the lower surface of the separation unit are in normal condition with extremely sulfureous fuels it is possible...

Page 111: ...r 6 Maintenance Instructions Seite Page 109 Start generator and check the basic adjustments of the generator such as voltage speed regulation etc Check all switching off devices for function by operat...

Page 112: ...Seite Page 110 Panda_4000s_PMS_SCB_FCB_eng R04 26 1 11 Leere Seite Intentionally blank Maintenance Instructions...

Page 113: ...id an unexpected starting of the generator the starter battery must be dis conected before start working at the generator Warning Risk of injury Working at a running generator can result in severe per...

Page 114: ...fe Improper handling operation installa tion and maintenance can result in severe persoanl injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts are a...

Page 115: ...t be more than 70 of the rated genset peak load Keep PEAK LOADING demand in mind when switching on electrical devices esp fridge compressors electric motors battery chargers kettles etc which are fed...

Page 116: ...ble devices are used which are to be protected against this risk an automatic overvoltage protection must be mounted voltage control with disconnection 7 4 2 Automatic Voltage Monitoring and Auto Shut...

Page 117: ...his Manual Attention NEVER check the capacitors whilst the generator motor is run ning Charged capacitors can be lethal Do not contact the capacitors with bare fingers or non insulated metallic object...

Page 118: ...minals Measure capacity of the capacitor Check all capacitors in the electrical cabinet Test each capacitor by touching the multimeter set on capacitor measuring probes on the capacitor terminals mea...

Page 119: ...an overflow Please implement this test in order to examine the equipment Measure of the resistance within the individual windings If there are large deviations it must be assumed that there is a windi...

Page 120: ...The arranging value for the inductive resistance can take from the Table 8 2 1 Technical Data Generator 4000s SC FC on Page 124 Note These values depends strongly from the measuring method kind of th...

Page 121: ...riven externally by means of the motor The free wheel will be heavily worn if the starter still operates thereby causing damage to the springs roller bearings or cog teeth This could lead to complete...

Page 122: ...Seite Page 120 Panda_4000s_PMS_SCB_FCB_eng R04 26 1 11 Leere Seite Intentionally blank Generator Failure...

Page 123: ...ical load is fluctuating 2 Refer to section Motor runs irregular GENERATOR NOT ABLE TO START ELECTRIC MOTOR Cause Solution If the generator is unable supply enough power to start an electric motor it...

Page 124: ...l system MOTOR DOES ACHIEVE ENOUGH SPEED DURING STARTING PROCESS Cause Solution Starter battery voltage insufficient Check battery Damaged bearing s piston seized Repairs need to be carried out by Far...

Page 125: ...tem flow water pump inlet water filter extra heat exchanger coolant flow Lack of oil oil pressure sensor tripped Is indicated on the remote control panel Check oil level and if necessary top up Check...

Page 126: ...90 rpm Valve clearance engine cold 0 2 mm Cylinder head nut torque 30 33 Nm Compression ratio 20 1 Lubrication oil capacity 1 25 l Fuel consumption b b 0 35l kW electrical power the randomized values...

Page 127: ...d on each engine oil bundle The first letter is always a C API C for diesel engines The second letter is for the quality of the oil The more highly the letter in the alphabet the better the quality AP...

Page 128: ...SANTIN PROTECT PLUS G 48 8 4 1 Coolant mixture ratio below 0 C SAE10W or SAE10W 30 SAE10W 40 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nat...

Page 129: ...Seite Page 127 8 5 Fuel Use a clean No 2 Diesel fuel oil SAE J313 JUN87 according to ASTM D975 and EN 590 Do not use alternative fuel because its quality is unknown or it may be inferior in quality K...

Page 130: ...4 9202 0 Fax 05254 9202 550 info fischerpanda de www fischerpanda de Allgemeintoleranzen nach DIN ISO 2768 mK Halbzeug Schutzvermerk nach DIN 34 beachten 2D Zeichnungs Nr Kapsel Capsule P04 SCB Synchr...

Page 131: ...panelP4 Control The remote control panel is necessary to control the generator and to evaluate the motor generator properties The generators will automatically cutout if it does not run as required Th...

Page 132: ...then positive pole when work on the generator or the electrical system of the generator are made so that the generator can not be started accidentally This is especially true for systems with an autom...

Page 133: ...ote control panel back side 01 05 06 07 04 03 02 01 Diplay operating hours 02 Power ON OFF button 03 Generator Start button 04 Control light Override 05 Warning light for engine temperature 06 Warning...

Page 134: ...ol light Override is turned on if the panel ist on and the generator is stopped funktion control during the Start button is pressed Override activ during the setted time after the Start buton is relea...

Page 135: ...generator being re excitated by means of a DC source If the generator does not excitate itself when starting then excitation by means of DC must be carried out again 9 Check the Automatic Controls Fun...

Page 136: ...core connection cable 7m long is included in the supply Cores are numbered from 1 to 7 The control cables are securely connected to the genset On the back of the con trol panel there are terminals num...

Page 137: ...e 4 T EXH i Error exhaust temp Temperature switch exhaust elbow in Can be setted up by jumper as NC or NO Gives 22mA 12V on the switch Status is displayed by green red LED 5 Oil Press i Error oil pres...

Page 138: ...te Control Panel P4 Control P4_Control_eng fm Fischer Panda Datenblatt Datasheet 2 3 Temp switch engine head is NO J102 1 2 Temp switch exhaust elbow is NC 2 3 Temp switch exhaust elbow is NO J103 1 2...

Page 139: ...open open closed no 0 16 6 closed open closed no 0 08 7 open closed closed no 0 04 8 closed closed closed no 0 02 9 open open yes 2 5 10 closed open yes 1 25 11 open closed yes 0 63 12 closed closed y...

Page 140: ...ply 12V G Temperature fail engine open fail closed OK input GND 21 22 B Temperature fail exhaust open fail closed OK input GND 21 22 B start output A1 A2 K fuel output A1 A2 K P oil pressure fail open...

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