Fischer Panda 10000 NE User Manual Download Page 46

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The Panda Generator

Seite/Page 46 Panda_8000NE-10000NE_PMS_eng.R02 - Kapitel/Chapter 4: The Panda Generator

11.3.11

4.3.2 Cooling system - schema

Fig. 4.3.2-1: Cooling System (Raw Water) - schema

Summary of Contents for 10000 NE

Page 1: ...11 Fischer Panda GmbH Power wherever you are Manual marine generator Panda 8000 NE 230V 400V 50Hz 8 1kVA Panda 8mini 120V 240V 60Hz 8 8 kVA Panda 10000 NE 230 400V 50Hz 10 5KVA Panda 10mini 120V 240V...

Page 2: ...the manufacturer Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical m...

Page 3: ...potential equalisation 22 1 6 1 2 Ground wire 22 1 6 1 3 Switch off all load when working on the generator 22 1 6 1 4 Safety instructions concerning the cables 23 1 6 2 Recommended starter battery si...

Page 4: ...r optimal sound insulation 55 5 3 Generator Connections 55 5 4 Installation of the cooling system raw water 56 5 4 1 General Information 56 5 4 2 Installation of the thru hull fitting in Yachts 56 5 4...

Page 5: ...vel check and refilling the oil 95 6 6 Replacement of engine oil and engine oil filter 96 6 6 1 After the oil change 98 6 7 Verifying the starter batterie and if necessary the battery bank 99 6 7 1 Ba...

Page 6: ...e Generator Voltage 149 7 6 2 Automatic voltage monitoring and auto shut down 149 7 7 Setting the speed governor of the actuator 150 7 7 1 Setting the maximum upper speed setting 150 7 7 2 Setting the...

Page 7: ...pellerfilter 174 9 4 Spare part kit 178 9 5 Dimensions 179 Generator Control Panel P6 181 Current revision status P6 manual 182 10 Safety Instructions Generator Control P6 183 10 1 Personal requiremen...

Page 8: ...11 8 Master Slave adapter optional 201 11 8 1 Fischer Panda Art No 21 02 02 015H 12V version 201 11 8 2 Fischer Panda Art No 21 02 02 01H 24V version 201 11 8 3 Terminal Connections 202 11 8 4 Fuse 2...

Page 9: ...tem means it can meet all demands including motor speed The start booster ASB means Panda generators meet the highest demands in respect of voltage stability and starting values A water cooled Fischer...

Page 10: ...erved may result in severe personal injury or loss of life Attention Important Advice This warning symbol draws attention to special warnings instructions or pro cedures which if not strictly observed...

Page 11: ...hich must be noticed Otherwise an electrical shock with personal injury or death can be the consequence Warning Danger for life and or equipment General Warning Warning Harmful if accumulate Substance...

Page 12: ...t surface Surfaces and substances may be hot Danger of burn scalding Warning Danger carrosive material contermi nation of persons possible Warning of materials which cause corrosive damage during cont...

Page 13: ...rovides protection against being entangled by moving machine parts Instruction Wear personal protective equip ment PPE Wear ear defenders to protect the ears against hearing damage Instruction Wear pe...

Page 14: ...uction Read the manual instructions Read and consider the regulations safety instructions and installation guide lines of manual in order to avoid dangers and accidents You protect yours elf and the g...

Page 15: ...Tools This symbols are used throughout this manual to show which tool must be used at maintenance or installation Spanners SW X required size X mm Hook wrench for oil filter Screw driver for slotted...

Page 16: ...eral References and Regulations Seite Page 16 General R01 1 Kapitel Chapter 1 General References and Regulations 11 3 11 Current clamp DC for synchron generators AC for asynchron generators Torque wre...

Page 17: ...through appropriate and inappropriate use in its installed state The responsibility lies with those who undertake installation of the generator in the final system 1 4 Customer registration and guara...

Page 18: ...e and work safely Know how your equipment and its limitations Always keep the generator in good condition 1 5 3 Wear personal protective equipment PPE Do not wear loose torn or bulky clothing around t...

Page 19: ...ator exhaust fumes can be very harmful af allowed to accumulated Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine Check the Generator...

Page 20: ...ck the battery charge by placing a metal object across the terminals danger of short circuit battery damage and high danger of explosion Use a Voltmeter or a hydrometer Do not charge a frozen battery...

Page 21: ...d caution labels clean and free from obstructing material Clean warning and caution labels with soap and water dry with a soft cloth Replace damaged or missing warning and caution labels with new labe...

Page 22: ...ched when the generator is running The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started 1...

Page 23: ...starter battery by the manufacturer Only use batteries with capacity recommended by the engine manufacturer 1 6 3 Important Advice for Batteries Starting batteries and Traction batteries ATTENTION Ini...

Page 24: ...or the V belt and pulleys The cable shall not be to tight otherwise damage will happen Run the generator carefully after installation and double check if there is any possibility for damage of the ba...

Page 25: ...cyclical profoundly dischargeable batteries Starter batteries are not appropriate Lead gel batteries are commended They are maintenance free profoundly dischar geable and not produce gas Do not charge...

Page 26: ...Seite Page 26 General R01 1 11 3 11 Leere Seite Intentionally blank General References and Regulations...

Page 27: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately if you ca...

Page 28: ...you by pulling slowly 4 Open Airway 5 Check for Breathing Tilt head back and lift chin Shout Are you OK Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted ba...

Page 29: ...and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical eva...

Page 30: ...nt 3 2 Transport and Loading Unloading 3 2 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator...

Page 31: ...ke shall be used for transport loading 3 3 Scope of delivery The Fischer Panda PMS generator system contains following components 3 3 1 Asyncron Genertoren Fig 3 3 1 Fischer Panda Generator Fischer Pa...

Page 32: ...e AC Control Box is not required for this generators representative picture Fig 3 3 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual contains following compon ents Clear foil bag...

Page 33: ...ulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a fl at head screwdriver Pull the sidewalls out by gripping into the slots...

Page 34: ...nto the following groups Short term standstill 1 to 3 months Medium term standstill winter storage 3 to 6 months Long term standstill storage shutdown more than 6 months 3 4 1 Reference note for the s...

Page 35: ...ll 1 to 3 months Measure the charge of battery via the open circuit voltage At stand still 7 days disconnect the battery e g put battery main switch to 0 Within 2 3 months let the engine run for at le...

Page 36: ...gine shut off lever in 0 position and turn engine several times by hand Clean air filter housing with petroleum check air filter and renew if necessary Remove covers of the exhaust opening and the suc...

Page 37: ...nder area with preserving agent Keep the shut off lever on the 0 position and turn the engine by hand for several times Screw in the injectors with new gaskets Consider the torsional moments Sprinkle...

Page 38: ...position and activate starter for approx 10 sec Make a break for 10 sec and repeat procedure twice Visual inspection of the generator according to initial operation and start generator Notice Fischer...

Page 39: ...Generator 11 3 11 Panda_8000NE 10000NE_PMS_eng R02 Kapitel Chapter 4 The Panda Generator Seite Page 39 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription...

Page 40: ...xhaust manifold 02 DC alternator 03 Exhaust manifold thermo switch 04 V belt for DC alternator and cooling water pump 05 Magnetic switch for starter motor 06 Generator housing with winding 07 Oil pres...

Page 41: ...rol for DC alternator 02 Air suction housing with air filter 03 Actuator for speed control 04 Generator housing with winding 05 Cooling water connection block 06 Ventilation screw internal cooling wat...

Page 42: ...eawater pump 05 Fuel fine filter 06 Ventilation screw thermostat housing 07 Thermostat housing with thermostat set 08 Alternator 12 V 09 V belt for DC alternator and internal cooling water pump 10 Eng...

Page 43: ...ck View 01 04 02 03 06 08 09 07 05 01 Exhaust manifolf thermo switch 02 Air suction housing with air filter 03 Charge control for DC alternator 04 Generator front plate 05 Cooling plate 06 Cooling wat...

Page 44: ...View from above 01 02 04 06 07 08 03 09 10 05 01 Water cooled exhaust manifold 02 Exhaust manifold thermo switch 03 Engine oil filler neck 04 Air suction housing with air filter 05 Cylinder head therm...

Page 45: ...e remote control panel datasheet for details 01 02 03 04 11 12 14 15 13 05 06 07 08 09 10 01 LED for cooling water temperature red1 02 LED for cooling water level red yellow1 03 LED for fuel level and...

Page 46: ...The Panda Generator Seite Page 46 Panda_8000NE 10000NE_PMS_eng R02 Kapitel Chapter 4 The Panda Generator 11 3 11 4 3 2 Cooling system schema Fig 4 3 2 1 Cooling System Raw Water schema...

Page 47: ...The Panda Generator 11 3 11 Panda_8000NE 10000NE_PMS_eng R02 Kapitel Chapter 4 The Panda Generator Seite Page 47 4 3 3 Fuel and air system schema Fig 4 3 3 1 Fuel System schema...

Page 48: ...nda Generator Seite Page 48 Panda_8000NE 10000NE_PMS_eng R02 Kapitel Chapter 4 The Panda Generator 11 3 11 4 3 4 Electrical connection schema see also wiring diagram Fig 4 3 4 1 Electrical connection...

Page 49: ...ns the contacts are open in normal cases and close only when the limits have been exceeded Fig 4 3 5 2 Thermo switch at water cooled exhaust elbow Thermo switch at water cooled exhaust elbow This Ther...

Page 50: ...ch for safety reasons are installed indepen dently in parallel Fig 4 3 5 5 Oil Pressure Switch Oil pressure switch In order to be able to monitor the lubricating oil system an oil pressure switch is b...

Page 51: ...The Panda Generator 11 3 11 Panda_8000NE 10000NE_PMS_eng R02 Kapitel Chapter 4 The Panda Generator Seite Page 51 4 3 6 Lubrication oil schema Fig 4 3 6 1 Lubrication oil schema...

Page 52: ...000NE_PMS_eng R02 Kapitel Chapter 4 The Panda Generator 11 3 11 4 4 Remote Control Panel see separate Control Panel Manual 4 4 1 Starting the Generator see separate Control Panel Manual 4 4 2 Stopping...

Page 53: ...done by a technical trained person or a Fischer Panda service point 5 1 1 Hazard notes for the installation Notice see Safety instructions Safety first on Page 18 Follow the general safety instruction...

Page 54: ...r for Life Improper handling operation installa tion and maintenance can result in s vere persoanl injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 vol...

Page 55: ...i e lead and foam additionally improve the conditions The generator sucks its air from the surrounding engine room Therefore it must be ensured that sufficient ventilation openings are present so that...

Page 56: ...ater intake for cooling Fig 5 4 2 1 Position of the Thru Hull Fitting For Panda generators the thru hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will b...

Page 57: ...sures the pump only sucks in air for a short time The impeller pump will be lubricated by raw water and the impeller life span will be increased By the installation of a check valve in the raw water i...

Page 58: ...is split in the middle and extended respectively at each end by an additio nal hose and a connecting nipple Both hose ends must be led outside of the sound cover to one point if possible 600 mm over...

Page 59: ...st be led out outside of the sound cover to one point if possible 600 mm over the waterline at the mid ships line The valve is connected at the highest place with the two hose ends 5 4 6 Generator Hou...

Page 60: ...f the external cooling water expansion tank The Panda generator is normally supplied with an additional external cooling water expansion tank This tank must be installed in such a way that its lower e...

Page 61: ...p Venting Screws 2 Open venting screw on the pipe socket of the internal coo ling water pump Close the vent screw when air free water comes out Check the water level in the expansion tank during the v...

Page 62: ...ternal cooling water pump it could be that the cooling water is not circulating The generator will heat up very quickly and switch off because of overheating Anti freeze In the interest of safety the...

Page 63: ...ation Instructions Seite Page 63 5 5 4 Scheme for Freshwater Circuit at Two Circuit Cooling System Fig 5 5 4 1 Scheme for Freshwater Circuit at Two Circuit Cooling System 1 Expansion Tank 2 Exhaust Ma...

Page 64: ...d 6 m 20 ft By injecting the outlet raw water into the exhaust manifold the exhaust gases are cooled and the noise emissions from the exhaust system are reduced Exhaust diameter see section 8 10 Diame...

Page 65: ...e cause Exhaust duct If the cause is the exhaust duct itself the following points are to be checked at the duct a Position of the water collector is too high The water reaches the exhaust duct b Posit...

Page 66: ...r flowing back from the exhaust duct The amount of water depends on the ducts length L and its cross section While the diesel engine is running coolant is continuously injected into the exhaust system...

Page 67: ...ion Instructions Seite Page 67 Fig 5 6 5 1 1 Volume of the exhaust water collector If there are any doubts a verifiction can easily be made by temporarily using a clear sighted hose as exhaust hose In...

Page 68: ...not change drastically in tilted position by the water collector moving out of the center line See the following pictures Fig 5 6 5 2 1 Ideal position of the water collector In this picture the water...

Page 69: ...Even when the collector is mounted in the ideal spot at an extremely tilted position of 45 degrees there is still the risk that water can get straight into the discharge stack area through strong roc...

Page 70: ...ted position does not have to be reckoned concerning motor yachts Here it is only necessary to regard that the volume of the water collector is measured so large that it can take the entire amount of...

Page 71: ...e highest risk of sea water sloshing into the combustion chamber Fig 5 6 5 3 4 Tilted position 45 degrees Tilted position 45 degrees The water level is now at the same height as the critical point at...

Page 72: ...ning sailing yachts it must be regarded that the water collector is mounted in center underneath the genera tor at least in reference to the ships center line Thus the water collector is prevented fro...

Page 73: ...ater Separator The water flow on the exhaust water separator unit has an inner diameter ID of 30 mm If the path from the water sepa rator to the raw water outlet is very short the hose can be fur ther...

Page 74: ...utlet is under the waterline If the thru hull exhaust outlet has to be mounted far from the generator an exhaust water separator must definitely be installed The raw water from the separator must then...

Page 75: ...pitel Chapter 5 Installation Instructions Seite Page 75 Fig 5 6 7 2 Expample for an unfavourable Installation Example of an unfavourable installation Water lock not far enough below the lowest level o...

Page 76: ...n fuel flow pipes must be mounted to the diesel tanks Do not connect the generator fuel supply lines with any other fuel lines of other diesel systems The following items need to be installed Fuel sup...

Page 77: ...e if the generator is mounted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is swi...

Page 78: ...The electric fuel pump has to be run audibly By moving the failure bypass switch you can hear the solenoid valve of the generator starting and stopping when the sound insulation cover is taken off 3...

Page 79: ...electric system from the rest of the boat s DC system i e minus pole is not connected electrically to Earth Ground The generator is then Earth Ground free 5 8 1 Connection of the starter battery block...

Page 80: ...t chafing through For the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The batteries must be layed in such a way that they do not...

Page 81: ...ve grounding of the 120 V installation Fig 5 8 1 3 DC Relay DC Relay The Panda generators 8000 to 30 are equipped with various DC relays which can be found under the terminal strip The various relays...

Page 82: ...NE 42 NE Manual R05 Kapitel Chapter 5 Installation Instructions 11 3 11 Fig 5 8 1 5 Battery installation Scheme 5 8 2 Connection of the remote control panel see separate control panel manual 1 2 4 3 1...

Page 83: ...of this manual FIRST Be sure that all electrical installations including all safety systems comply with all required regulations of the regional authorities This includes lightening conductor persona...

Page 84: ...nerator II Shore power connection III Inverter The cam type switch must have 2 poles so that MP and phase can be switched off If a 3 phase current system is also installed with the option of supplying...

Page 85: ...f is therefore not required Electrical fuses It is absolutely essential that the electrical system installation is inspected by a qualified electrical technician The generator should have its own AC i...

Page 86: ...st be connected by electrical wires high voltage and low voltage to the generator The front panel must always be closed since the AC Control box produces 400 V during operation The AC Control box must...

Page 87: ...80 load is reached The speed gauge is governed by an adjusting screw above and below Adjustment of this screw may not occur wit hout the expressive approval of the manufacturer All signals pass throu...

Page 88: ...e Mini VCS Alternative for generators without AC control box the Mini VCS The Mini VCS and the capacitators are is mounted at the generator Fig 5 9 4 1 1 Mini VCS at the Panda 6000 ND PMS Mini VCS at...

Page 89: ...installations have to be made on board 5 9 6 Jump start at high starting current Booster Additionally the automatic start booster is located on the circuit control board The starting current is incre...

Page 90: ...llation must also comply with the hook up requirements of the shore current grid Gene rally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the el...

Page 91: ...nerator can result in severe personal injury Therfore before starting work at the generator Make shure that the generator ist stopped and the starter battery is dicon nected to guarantee that the gene...

Page 92: ...fe The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the elec trical connections for safety reasons Warning Hot surface material Gener...

Page 93: ...ance intervals see seperate datasheet 6 4 2 Check of Hoses and Rubber Parts in the sound insulated capsule Check all hoses and hose connections for good condition The rubber hoses are very sensitive t...

Page 94: ...ment Gloves protective goggles protective clothing and safety shoes Assure generator against accidental start Open the generator casing Pull the oildipstick out of the check rail Clean oildipstick Put...

Page 95: ...In that case we recommend going to a shop or a Fischer Panda servicepoint if the oil is cloudy or even creamy coolant might have mixed with the oil See a garage or a Fischer Panda ser vicepint immedia...

Page 96: ...tors Place the generator on a leveled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 m...

Page 97: ...n screw Unsrew the oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use...

Page 98: ...ngine via feed hopper Check oil level after every 2 liters with the oildipstick 9 Check proper filling level See Checking oil level on page 1 When the proper filling level is reached screw in the oil...

Page 99: ...ions Fig 6 7 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure...

Page 100: ...not allow battery acid to come into contact with skin or clot hing Wear protective goggles Do not rest tools on the battery 6 8 Grease lubricated generator backend bearing A bearing change should only...

Page 101: ...ance Warning Automatic start DANGER FOR LIFE Inappropriate handling can lead to health damages and death The battery bank must always be disconnected first negative pole then positive pole while worki...

Page 102: ...ten fixing bolts by hand into the holes for disengaging as far as possible Then alternately fasten these three bolts equaly Thus the bearing cover will be pushed out of the generator cap equally Remov...

Page 103: ...ded markings have to match again Sample Picture Fig 6 8 1 3 2 Bearing case mouting With the other hand loosely screw in the ejector screws as guide line Sample Picture Fig 6 8 1 3 3 Press fit bearing...

Page 104: ...ng Otherwise there is a risk that the case is slightly canted because of the material which is brought up by the ejector screws A canted bearing case causes a canted ball bearing which will wear out q...

Page 105: ...to prevent diesel engine from rotation simultaneously Press on ball bearing as far as possible Tool Wrench SW13 and SW 22 Sample Picture Fig 6 8 1 3 8 Hold up the driving shaft Hold up the driving sha...

Page 106: ...to Fischer Panda directly The correct oil level is at the middle of the sight glass sight hose Oil level check is only to be executed when the generator is switched off 6 9 1 Oil level check Fig 6 9 1...

Page 107: ...e 2 Refill some oil by means of a small hopper or a syringe 3 Now tighten the screw again and fasten it with 20 Nm 6 9 3 Refiller Set An appropriate refiller set can be purchased at Fischer Panda The...

Page 108: ...gative pole then plus pole to ensure that the generator can not be started by accident when ope rations at the generator itself or its electrical system shall be executed 6 10 2 Demounting the bearing...

Page 109: ...apter 6 Maintenance Instructions Seite Page 109 Fig 6 10 2 3 Demounting the oil cap Demount the oil cap by loosening the nuts M6 Tool Socket wrench SW10 Fig 6 10 2 4 Marking the bearing position As sh...

Page 110: ...stening screws Tool Allen wrench SW6 Fig 6 10 2 6 Insert lifting screws As shown screw in 3 lifting screws M8x50 as far as possible by hand Fig 6 10 2 7 Pull off the bearing seat Then screw in those 3...

Page 111: ...rest on the lifting screws Place an appropriate bolt e g extension of a ratch on the inner bearing ring Knock the bearing out of the seat with several careful hammer scales Thereby move the bolt after...

Page 112: ...0 NE 42 NE Manual R05 Kapitel Chapter 6 Maintenance Instructions 11 3 11 Fig 6 10 2 11 Dismounted shaft sealing ring Dismounted shaft sealing ring Fig 6 10 2 12 Remove o rings Remove O rings from the...

Page 113: ...Remove O ring from the oil cap Clean the bearing seat and the oil cap Slightly lubricate the new O rings and mount them Fig 6 10 2 14 Mounting the shaft sealing ring Mounting the NEW shaft sealing rin...

Page 114: ...nce Instructions 11 3 11 Fig 6 10 2 16 Push the sealing ring on the mandrel the open side should point towards the handle The side marked with X is to be used Fig 6 10 2 17 Fitting the shaft sealing r...

Page 115: ...e wheel tread has to be clean free of partial damages drafts indentations notches scratches Fig 6 10 2 21 Mounting the bearing housing Mounting the bearing housing inside the generator cap Put the bea...

Page 116: ...ess the bearing housing in its seat with a soft headed hammer or hammer plus mandrel By doing that shift the mandrel after each scale in a circle to avoid canting Otherwise you might risk that the hou...

Page 117: ...to the generator shafts tap hole as far as possible Fig 6 10 2 26 Mount the ball bearing Push the ball bearing the pressure ladle and the washer up against the shaft then screw on the hex nuts Grease...

Page 118: ...ount the ball bearing By doing that the ball bearing is pressed onto the shaft If necessary hold the crank shaft with an appropriate wrench to keep the diesel engine from rotating concurrently Press t...

Page 119: ...se Tool Allen wrench SW6 Nut torque M6 10 Nm Fig 6 10 2 33 Fill up the oil Filling up the oil Up to the middle of the inspection glass hose Oil type Shell Omala HD 220 Shell Omala HD 320 Temperature o...

Page 120: ...nstructions 11 3 11 Fig 6 10 2 34 Screw in the ventilation screw Screw in the ventialtion screw and tighten it Tool Allen wrench SW6 20 Nm Remove the start interlock Re connect the starter battery Run...

Page 121: ...he fuel system Normally the fuel system is designed to ventilate air itself i e as soon as the electric starter motor starts operation the fuel pump starts working and the fuel system will be de aerat...

Page 122: ...ls Fig 6 11 1 3 Injection nozzles 4 Pressing the starter button can now start the machine The machine should start after a short period 5 If this does not occur then a connecting nut fitted to the inj...

Page 123: ...6 11 2 1 Fuel filter The filter change depends on the fuels degree of pollution but should be executed every 300 operating hours at the latest 01 Fuel filter housing 02 Fuel filter element 03 Sight gl...

Page 124: ...ht glasses o ring with a heat resistant grease Specification Antiseize and screw the sight glass back into its mount right hand rotation 6 11 3 Replacement of the air filter mat Open the air suction h...

Page 125: ...3 1 Alternative replacement of the air filter mat with pull out holder Fig 6 11 3 1 Air Suction Housing with pull out holder Air filter housing with pull out holder Fig 6 11 3 2 Air Suction Housing w...

Page 126: ...stem If the cooling water is drained or if other air has entered the cooling system it is necessary to ventilate the cooling system Fig 6 12 0 1 Expansion Tank The generator must be switched off befor...

Page 127: ...cover the tin in the exhaust elbow close the filler cover and the cooling water screws and then start the generator Run the generator for approx 60 seconds then switch off Refill cooling water via the...

Page 128: ...the closed sound insulated capsule about 85 C can be a reas on for a reduced lifespan of the v belts It is possible that the softeners in the rubber compound lose their effect after a short operating...

Page 129: ...crew beneath the alternator Sample Picture Fig 6 12 1 3 DC Alternator Press the alternator in the direction of the thermostat casing Exchange V belt Sample Picture Fig 6 12 1 4 Drawing belt pulley Re...

Page 130: ...on the life expectancy of the pump 2 Longer Suction Distance of Cooling Water If the cooling water suction distance is long or is blocked this has a negative effect on the impeller so that an under p...

Page 131: ...1 Replacement of the impeller Fig 6 14 1 1 Seawater valve Close the seawater valve Sample Picture Fig 6 14 1 2 Seawater pump The seawater pump is located on the front side of the genset Sample Picture...

Page 132: ...le Picture Fig 6 14 1 5 Impeller Check the impeller for damage and replace it if necessary The impeller should have been lubricated with glycerine or with a non mine ral oil based lubricated e g silic...

Page 133: ...the generator Warning Risk of injury Working at a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator ist stopped and t...

Page 134: ...arry out installation of the elec trical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Per...

Page 135: ...n If the generator is unable to supply enough power to start an electric mo tor 1 phase it is usually because the motor draws too much current du ring starting process Check the motor s current draw r...

Page 136: ...aused by a defective air vent in the cooling water system which should be checked and cleaned or replaced if faulty Cause Solution Disruption in the area of the injection systems automatic advance Rep...

Page 137: ...ce to correct value refer to Farymann manual Poor fuel quality Use better quality diesel recommended 2 D Diesel Poor combustion Incorrect AFR air fuel ratio due to motor timing adjustment Have motor s...

Page 138: ...s Yes Air in fuel system 5 3 No Deaerate fuel system No Yes Empty tank 5 4 Refuel Fuel pump installed connected correctly 4 2 Install connect fuel pump correctly Defective fuel pump 4 3 Exchange fuel...

Page 139: ...tor connection 11 2 Fuse at VCS ok 11 3 Exchange fuse Interrupted measurement voltage to VCS 11 4 Exchange connect measurement voltage line 1 Yes Yes No Frequency too high low Yes Reduce load Genrator...

Page 140: ...en the connecting plug of the anti repeat starter device Loosen the holding screws of the anti repeat starter device Mount the new anti repeat starter device in reversed order 3 1 Charge exchange star...

Page 141: ...ox exchanged by a Fischer Panda Servicepoint Service Center Attention Voltage up to 400V Danger to life The operations are to be executed by a trained professional only 9 2 Defective cable AC out Get...

Page 142: ...Attention Voltage up to 400V Danger to life The operations are to be executed by a trained professional only 11 4 Disrupted measuring voltage to VCS Get the measuring voltage cable connected exchanged...

Page 143: ...ter 13 5 Defective temperature switch possibly loose contact cable break Get the temperature switch checked and repaired by a Fischer Panda Servicepoint Service Center 13 6 Leaky ventilation screw Ren...

Page 144: ...grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample picture Fig 7 5 0 2 Wiring diagram HP1 230 V 50 Hz Fig 7 5 0 3...

Page 145: ...ator power terminal box 120 V 60 Hz Generator Power Terminal Box 120 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the prot...

Page 146: ...r power terminal box 240 V 60 Hz Generator Power Terminal Box 240 V 60 Hz 208 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for...

Page 147: ...tor Power Terminal Box DVS 120 V 240 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera t...

Page 148: ...of soot will occur if run for long periods at full load Effects of Short Circuiting and Overloading on the Generator The generator cannot be damaged by short circuiting or overloading Short circuiting...

Page 149: ...If additional consumers are switched on the voltage must be controlled in each case at the voltmeter Sensitive devices must be switched off so long until the voltage exceed the critical parameter Und...

Page 150: ...avoid damages at the equipments Also the solid state relay which is installed in the AC control box must be disconnected to avoid an accidentally activation of the booster capacitors 7 7 1 Setting the...

Page 151: ...nerator 6 By turning the servo meter spindle downwards by hand until the voltmeter shows a value of 225 volts 110V 7 Tighten both nuts tightly against each other 8 Once again check whether the lower g...

Page 152: ...or under heated All screws on the rotary servomotor and the spindle should be secured with a screw securing solution so that they can be easily loosened The trapezoidal thread spindle must be checked...

Page 153: ...or must then be exchanged The electrical fuses on the circuit board must be checked if the actuator for controlling the speed does not turn Fig 7 7 4 1 Fuse for the actuator at the remote control pane...

Page 154: ...rom the actuator and temporarily connect it to an external 12 volt direct current source The motor is defective if the actuator still does not turn when connected to the external electrical source Exc...

Page 155: ...ave been disconnected Should this be above the prescribed generator idling speed it can be assumed that one or several condensers are defective 7 8 1 Discharging the Capacitors ATTENTION Never work on...

Page 156: ...ether the capacitors have full capacity The capacitors which do meet the prescribed capacity value at this measurement should be exchanged as fast as possible If all capacitors prove to be still funct...

Page 157: ...however be exactly determined Fore mostly the values of all three measurements must be the same if possible Deviations from each other show there is win dings short circuit In this case the generator...

Page 158: ...he measuring method type of ohmmeter 7 9 Generator provides no voltage 7 9 1 Rotor Magnetism Loss and Re magnetising ATTENTION Safety Instructions on Page IV In the case of asynchronous generators the...

Page 159: ...id valve for a short period whilst in ope ration first remove the small retention screw and replace it immediately The motor should react immediately by revving high If the motor does not react sharpl...

Page 160: ...ccumulation can cause the generator to overheat even after it has been switched off Should the overheating alarm be set off caused by heat accumulation after the generator has been switched off then t...

Page 161: ...ld lead to complete destruction of the starter It is important that every person who operates the generator is informed of this situation This is practically the only handling error that can be made o...

Page 162: ...Seite Page 162 Panda PMS 8 000 NE 42 NE Manual R05 11 3 11 Leere Seite Intentionally blank Generator Faults...

Page 163: ...2 66l ca 1 1 2 8l Oil consumption max 1 of fuel consumption Cooling water requirement for seawater circuit Marine generators only 16 28l min 16 28l min 16 28l min 16 28l min 16 28l min Permissible ma...

Page 164: ...er head nut torque 68 Nm Compression ratio 22 16 Lubrication oil capacity 6 4l Fuel consumption ca 4 9 13 1l Oil consumption max 1 of fuel consumption Cooling water requirement for seawater circuit Ma...

Page 165: ...gitudinal axis b 20 in longitudinal direction Panda 30 4 Panda 40 4 Panda 50 4 Panda 8000 230 V 50 Hz Panda 8000 400 V 50 Hz Panda 8000 120 V 60 Hz 27 0 A 8 3 A 61 8 A Panda 18 230 V 50 Hz Panda 18 40...

Page 166: ...AE classes of SAE 10W 40 SAE 15W 40 etc 8 5 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to be found on each en...

Page 167: ...roduct GLYSANTIN PROTECT PLUS G 48 8 6 1 Coolant mixture ratio 8 7 Types of coil 8 7 1 HP1 230V 50 Hz Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Che...

Page 168: ...168 Panda PMS 8 000 NE 42 NE Manual R05 Kapitel Chapter 8 Tables 11 3 11 Fig 8 7 1 1 HP1 230V 50 Hz 8 7 2 HP1 120V 60 Hz Fig 8 7 2 1 HP1 120V 60 Hz 8 7 3 HP3 400V 50 Hz Fig 8 7 3 1 HP3 400V 50 Hz 8 7...

Page 169: ...Tables 11 3 11 Panda PMS 8 000 NE 42 NE Manual R05 Kapitel Chapter 8 Tables Seite Page 169 Fig 8 7 4 1 HP3 120V 60 Hz 8 7 5 DVS 400V 50 Hz Fig 8 7 5 1 DVS 400V 50 Hz...

Page 170: ...nda 24 Panda 30 ca 0 9 ca 0 8 ca 0 3 ca 0 25 ca 0 25 ca 0 17 ca 0 1 ca 0 9 ca 0 8 ca 0 3 ca 0 25 ca 0 25 ca 0 17 ca 0 1 Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 ca 3 7...

Page 171: ...ca 0 6 Terminal Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 L1 L2 L2 L3 L3 L1 L1 N 50Hz 4 2 60Hz 3 5 Volt 3 5 Volt 3 5 Volt 2 3 Volt 2 3 Volt 4 6 Volt 4 6 Volt 4 6 Volt 2...

Page 172: ...MB 40 40 60 8 8 Panda PMS 75 MB 40 30 60 8 8 Panda PMS HD 7 5 4 KU 25 20 40 8 8 Panda PMS HD 09 4 KU 25 20 50 8 8 Panda PMS HD 12 4 KU 25 20 50 8 8 Panda PMS HD 17 4 KU 25 25 60 8 8 Panda PMS HD 22 4...

Page 173: ...l 9 Impellerfilter Page Seite 173 Fischer Panda Datasheet 9 Impellerfilter Tested for a flow rate up to 22l min Art Nr 31 06 03 003P Bez Impellerfilter for Marine Panda P6 P8 P9 P10 P12 and P14 since...

Page 174: ...he impellerfilter in emergency situation like heavy sea it is possible to change only the impeller itself and clean the impellerfilter afterwards at a better time an emergency stop of the generator in...

Page 175: ...tasheet Impellerfilter The impellerfilter is mounted at the right front motor base Fig 9 3 1 Impellerfilter Loose holding screw Loose the holding srew two turns Srew M6 SW 10 SW 10 wrench size 10mm Fi...

Page 176: ...rew driver or better a wrench SW 7mm Fig 9 3 4 Second hose clamp Remove the cooling water hose remove the first cooling water hose Some raw water may flow out of the hose or the impellerfilter The hos...

Page 177: ...aw water may flow out of the hose or the impellerfilter The hose can be closed with the cap you get toge ther with the impellerfilter spare part pack Fig 9 3 7 Remove Impellerfilter Clening of the imp...

Page 178: ...lersieb_Panda_6 8 9 10 12 14_PMS_eng fm Fischer Panda Datasheet 9 4 Spare part kit Fischer Panda Art Nr 21 03 02 005S Impellerfilter Art No 31 06 03 003P Screw M6x10 Art No G3A20093306010 with spring...

Page 179: ...Impellerfilter 31 06 03 003P_Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Kapitel 9 Impellerfilter Page Seite 179 Fischer Panda Datasheet 9 5 Dimensions Fig 9 5 1 Dimensions...

Page 180: ...Impellerfilter Page Seite 180 Kapitel 9 Impellerfilter 31 06 03 003P_Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Fischer Panda Datasheet Intentionally Blank...

Page 181: ...de_eng R06 1 11 3 11 Fischer Panda GmbH Power wherever you are Generator Control Panel P6 12V version 21 02 02 046H 24V special version 21 02 02 047H Option automatic adapter 21 02 02 016H Option mast...

Page 182: ...No liability is accepted for correctness Technical modifications for improving the product wit hout previous notice may be undertaken without notice Before installation it must be ensured that the pi...

Page 183: ...must not be put into operation with cover remo ved If the generator is mounted without sound cover the rotating parts pulley belt etc must be covered and protected so that an injury is excluded All se...

Page 184: ...Generator Control P6 Seite Page 184 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 10 Safety Instructions Generator Control P6 11 3 11 Note Note also the safety of the other compon...

Page 185: ...5 13 05 06 07 08 09 10 01 LED for coolant temperature red1 02 LED for waterleak red yellow1 sensor optional 03 LED for AC voltage fault red yellow1 04 LED for AC voltage ok green1 05 LED for winding t...

Page 186: ...tion 11 3 11 11 2 Rear view 12V version Fig 11 2 1 Panel rear view 12V version Fischer Panda Art No 21 02 02 009H 02 01 03 04 01 Control board 02 Terminal block master slave adapter left row automatic...

Page 187: ...24V version Fig 11 3 1 Panel rear view 24V version Fischer Panda Art No 21 02 02 012H 02 01 04 05 06 03 01 Control board 02 Terminal block master slave adapter left row automatic adapter right row 03...

Page 188: ...GND The input is adjustable for NC NO N no error must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is dela...

Page 189: ...ror must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is delayed for ana lysis and displayed around 100ms...

Page 190: ...o 1 Equivalent resistance for load control lamp e g for use with three phase alternator also integrated automatic controller of Bosch The resistance value is 68 3W i e only for 12V 2 A closed contact...

Page 191: ...deactivated J101 closed X 12V operation open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of err...

Page 192: ...n resistor is deactivated J101 closed 12V operation open X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of err...

Page 193: ...ation open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Repl...

Page 194: ...istor is deactivated J101 closed 12V operation closed X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error...

Page 195: ...must be regularly checked and clea ned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control elect...

Page 196: ...r heat orange Depending upon engine type and execution pre heating can be necessary Pre heat is necessary at an operating temperature 20 C Fig 11 6 1 3 Start 3 Press button start start engine LED for...

Page 197: ...o expel the sea water which has been brought to the exhaust outlet To avoid filling the exhaust outlet with water and causing further problems close the inlet sea water valve Once the engine is runnin...

Page 198: ...amp 9 generator control panel is switched off The time for the automatic stop procedure can be terminated only by switching off generator control panel prematurely The times for heat start and stop ar...

Page 199: ...g 11 7 2 2 Settings Attention The automatic adapter must only be used together with a device The starter should only be switched on when the gene rator stationary shut down Data Parameter Information...

Page 200: ...ional 24V operation VBFS over internal voltage regulator at 12 9V regulated 9 GND O power supply ground 11 GND O power supply ground 13 Heat signal I Heat is active if the input is switched to GND 15...

Page 201: ...Fischer Panda Art No 21 02 02 015H 12V version Fig 11 8 1 1 Panel 21 02 02 009H with master slave adapter 21 02 02 015H 11 8 2 Fischer Panda Art No 21 02 02 01H 24V version Fig 11 8 2 1 Panel 21 02 02...

Page 202: ...ctive as the panel recognizes an error which must lead to switching the generator off The output voltage corresponds to the operating voltage of the Generator Control Panel P6 less 0 7V 1 4V Each outp...

Page 203: ...l panel 3 The output has a free wheeling diode which short circuit negative voltages related to GND 4 The output has a Z diode which prevents an overvoltage related to GND into the output 30 LED AC Fa...

Page 204: ...Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation not possible J201 1 2 T Engine input fo...

Page 205: ...on with Fuel Pump 1 2 3 Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation J201 1 2 T Eng...

Page 206: ...General operation Seite Page 206 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 11 General operation 11 3 11...

Page 207: ...tikel Nr Gewicht Ersatz f r Ersetzt durch Blatt Panel Generator Control 06 03 2007 jschaefers 1 A3 Otto Hahn Str 32 34 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 85724 info fischerpanda de www fisch...

Page 208: ...Seite Page 208 Panel Generator Control P6 RE0703_Kunde_eng R06 1 11 3 11 Leere Seite Intentionally blank Measurements...

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