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Installation Guide - Position Transducers

     

Retrofits - Field retrofits of a non-RoundAbout

 cable guide to a position transducer with a different type of cable 

guide are generally not possible. Factory retrofitting is generally required. An option is to use the 301225 
RoundAbout

 cable guide with mounting base (

s021s.htm

).

     

Displacement Cable Size - The 301224 and 301225 RoundAbout

 cable guides are only compatible with Ø0.018-

inch (Ø0.4572-mm) displacement cable.

     

Displacement Cable Installation - To install displacement cable to the 301225 RoundAbout

 cable guide, first 

remove one screw and one pulley from the cable guide. Insert the displacement cable and re-assemble the pulley 
and screw using threadlocker as appropriate.

     

Maximum Displacement Reduction - If you are using the 301225 RoundAbout

 cable guide, keep in mind that 

the displacement cable stop will not go through the RoundAbout

 cable guide. In addition, the maximum displacement 

of a given position transducer will be reduced by approximately 1.5 inches (38.1 mm) to account for the portion of 
the cable guide where the cable stop cannot travel.

12. Tips And Troubleshooting

How do I zero the potentiometer?

 

The zero point for the potentiometer is set by manually adjusting the cable extension to the desired point. Depending 
on your application, this may be an iterative process. On position transducers with single-turn potentiometers 
mounted with cam locks, the potentiometer zero point may also be set by mechanically rotating the potentiometer.

How do I convert the output from volts to a unit of displacement?

 

To convert from a voltage to a unit of displacement, simply divide the measure maximum range of the position 
transducer by the voltage change over the measured maximum range. Then, multiply this number by the output voltage 
to get the unit of displacement output. This calculation may, of course, be done manually or through your data 
acquisition/recording system. 

 

Figure 12

I am using a Model 160-1505 position transducer with a standard base and want the cable to exit straight down but 
the standard base is in the way. Do you make a mounting base that allows this?

 

The standard and L bases can all be reversed to allow the cable to exit straight down (see Figure 13). No additional 
bases are required.

 

Figure 13

Which resistance value should I order for the potentiometer of analog-output position transducers?

 

http://www.firstmarkcontrols.com/s023a.htm (7 of 10) [8/12/2008 8:48:35 AM]

Summary of Contents for 160001-01

Page 1: ... Repairs and Returns 15 Warranty 16 General Disclaimer 17 Limitations on the Use of Products 18 Record of Purchase 19 Additional Resources 1 Introduction Thank you for purchasing a Firstmark Controls position transducer Please read this Installation Guide before operating your position transducer By following the guidelines in this Installation Guide you will be assured of a simple setup and milli...

Page 2: ...readed plug 5 C40 0 0 018 inch 0 4572 mm dia 7 by 7 displacement cable 10 feet 3 048 m C90 0 0 027 inch 0 6858 mm dia 7 by 7 displacement cable 10 feet 3 048 m Contact us for information on how to purchase the 160001 01 installation kit 3 Before You Start Keep the following items in mind when mounting and using your position transducer 4 General The cable should have tension on it at all times and...

Page 3: ...ritical applications where malfunction or total failure of the sensor may cause danger for man or machine Position transducers that require repair should be repaired only by Firstmark Controls To avoid risk of injury and improper handling do not try to repair position transducers yourself Do not touch electrical connector pins in operation Do not oil nor lubricate the displacement cable The displa...

Page 4: ...d with cam locks the zero voltage point may be adjusted by loosening the 3 cam lock screws securing the potentiometer to the position transducer housing The potentiometer can be rotated to the desired position and the cam lock screws re tightened Multi turn potentiometers cannot be adjusted Single turn potentiometer models mounted with cam locks do not contain physical stops and additional cable i...

Page 5: ...t If you need to cut uncoated displacement cable you should anneal the cable with a flame a candle lighter or match will work fine at the cutting point to ensure the cable does not fray after cutting Heat the cable until it glows red and then cut the cable in the area that was heated See Figures 6 and 7 Figure 6 Figure 7 Crimping the Ball End Plug Using the Crimp Tool provided in the 160001 01 ins...

Page 6: ...duces these products is Astro Tool Corporation http www astrotool com Their 621103 crimp tool will work For crimping the copper sleeve to the looped double thickness 0 018 inch 0 4572 mm diameter displacement cable use a 0 041 inch 1 0414 mm gage pin to set the crimping diameter on the crimp tool and then do a pull test For the looped double thickness 0 027 inch 0 6858 mm diameter displacement cab...

Page 7: ...oting How do I zero the potentiometer The zero point for the potentiometer is set by manually adjusting the cable extension to the desired point Depending on your application this may be an iterative process On position transducers with single turn potentiometers mounted with cam locks the potentiometer zero point may also be set by mechanically rotating the potentiometer How do I convert the outp...

Page 8: ...ansducers is defined per VRCI P 100A published by the Variable Resistive Components Institute This publication defines independent linearity as the maximum deviation of the actual function characteristics from a straight reference line with its slope and position chosen to minimize the maximum deviations It is expressed as a percentage of the Total Applied Voltage and is measured over the Theoreti...

Page 9: ...e Web RMA form 15 Warranty See Policies and Conditions at policies htm 16 General Disclaimer See Policies and Conditions at policies htm 17 Limitations on the Use of Products See Policies and Conditions at policies htm 18 Record of Purchase You may want to record information about your purchase below for future reference Date of Purchase _________________________ Part Number s ____________________...

Page 10: ...22 USA Phone 1 919 956 4203 Fax 919 682 3786 Toll Free 1 866 912 6232 Business hours Mon Fri 8 00am to 5 00pm Eastern time All specifications subject to change without notice 1996 2008 Firstmark Controls All rights reserved top News Representatives Request Literature CAD Models Calculators top http www firstmarkcontrols com s023a htm 10 of 10 8 12 2008 8 48 35 AM ...

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