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vi30/40 Dual Cooled QSG Version 2.1

Firestar™ vi30/40 Dual Cooled Laser Quick Start Guide

The OEM vi30/40 laser requires a DC power supply capable of providing 48 VDC at minimum (12 A (vi30) 20A 

(vi40) peak for less than 1 ms). To connect the vi30/40 laser to a 48 VDC power supply, perform the following 

steps:

Verify your laser power to ensure output is consistant with the rating of your particular model.

14.

  

If the laser has a Diode Pointer installed, remove its aperture dust cover.  

15.

 

16.

 

Assure the red self-adhesive aperture seal has been removed from the laser’s faceplate. 

17.

 

Verify that input AC power to the DC power supply is physically locked out or disconnected. 

18.

 

Place an appropriate beam block 61cm (24 in) from the laser aperture, in this case a power meter,  

 

 

(such as SYNRAD® PW-250 Power Wizard

®

) to verify that output power is consistent with the power    

 

rating for your particular model. Beam block prevents the beam from traveling beyond the work  

 

 area. 

Initial startup of your OEM vi30/40 laser:

Note:  

If using water for cooling, see the laser’s Operation Manual for specifications, review the 

water cooling sections within this guide and the laser’s operation manual. 

Note:  

You will need to provide a tickle signal and a pulse width modulated (PWM) Command signal to 

the laser’s CTRL input connector. Refer to Controlling laser power in the Technical Reference chap-

ter in your 

laser’s Operation Manual

 for tickle and PWM Command signal descriptions.

When performing the initial start-up sequence, check that the factory-installed DB-9 jump-

er plug is installed. If not, you must provide the required Remote Interlock and Remote 

Keyswitch signals to the DB-9 Connector. See the laser’s Operation Manual for DB-9 connec-

tions, pinouts and signal descriptions.

Important 

Note:

  

 

        Ensure that 

all personnel in the area are wearing protective eye-wear!

The laser’s control board does not incorporate a built-in tickle generator nor the applied PWM signals. If 

you are not using a SYNRAD

®

 UC-2000 Universal Laser Controller to operate the laser, you must provide a 

5 kHz, 1 µs tickle pulse between applied PWM signals. ‘See Controlling laser power’ in the laser’s Operation 

Manual Technical Reference chapter for tickle signal descriptions.

19.

 

Ensure your controller is set to provide a 1 µs square wave tickle pulse at a frequency of 5 kHz   

 

during any 200-µs measurement period where a PWM signal is not applied.

20.

 

Connect the output of your PWM controller to PWM Positive (Pin 1) on the laser’s DB-9  I/O connec- 

 

tor and connect the ground or return of the Controller to PWM Negative (Pin 6). Reference the la- 

 

ser’s Operation Manual Technical Reference section for DB-9 connections. See the following figure.

Summary of Contents for vi30

Page 1: ...ossible then immediately notify the shipping carrier responsible party and SYNRAD After unpacking review the Inventory list in the Intro section within the operators manual If you need a replacement b...

Page 2: ...one metric or SAE fastener per mounting tab on the baseplate Do not use any type of jackscrew arrangement as this will twist the baseplate and may distort the tube Important Note SYNRAD does not reco...

Page 3: ...v30 height for upgrading from v30 to vi30 40 for mounting from above The Tall Wide mounting kit SYNRAD P N 250 20190 02 6 Standard Mounting Drill three thru holes in the final mounting surface that co...

Page 4: ...unting Feet Matches v30 Beam Exit Height Tall Wide Mounting Feet Matches v30 Beam Exit Mounting When mounting the Firestar laser use only one metric or SAE fastener per mounting tab on the baseplate D...

Page 5: ...t be less than 3 0 in 76 mm Minimum fan to wall clearance is 2 25 in 57 2 mm otherwise damage will occur 3 0 in 76 mm 3 0 in 76 mm Front 8 If temperature monitoring is desired see the following figure...

Page 6: ...he Technical Reference section of the laser s Operation Manual Airflow Direction Front to Rear Allow 6 inches clearance Recommended fan shroud design for rear cooling Caution Possible Equipment Damage...

Page 7: ...know Our lasers incorporate the following wetted materi als in the coolant path nickel plated brass copper Acetal nitrile Viton PBT Delrin Polyethelene and stainless steel Avoid glycol based additive...

Page 8: ...no more than 6 6 mm 0 26 in into the cooling manifold Maintain coolant pH above 7 Operating the laser with a coolant temperature below the dew point of the surrounding air may cause condensation to o...

Page 9: ...ce the humidity of the enclosure containing the laser D Install gas purge Introduce nitrogen or dry filtered air into the laser housing See Assist gas purity and Purge gas specifications in the Techni...

Page 10: ...the laser chassis serves as DC power ground If you need to isolate the body of the laser from the equipment chassis ground use an insulating pad or film and insulated mounting hardware OEM vi30 40 la...

Page 11: ...the laser s safety interlock function potentially exposing personnel to hazardous invisible laser radiation If using a UC 2000 Universal Laser Controller refer to the UC 2000 Laser Controller Quick S...

Page 12: ...to the appropriate pins and that the appropriate signal levels are applied Failure to do so may damage the laser Vi Series lasers MUST be provided with a pre ionizing tickle signal during standby or...

Page 13: ...ated PWM Command signal to the laser s CTRL input connector Refer to Controlling laser power in the Technical Reference chap ter in your laser s Operation Manual for tickle and PWM Command signal desc...

Page 14: ...uency of 5 kHz at a 5 volt level and ensure that the controller s duty cycle is set to zero percent output 0 0 23 Apply a Laser Enable signal to the DB 9 I O connector The yellow RDY lamp turns on to...

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