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Firegear KWB-LP1, Owners & Installation Manual, Page: 3 / 36

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Firegear KWB-LP1 Owners & Installation Manual Download Page 3

firegear Outdoor Gas Fireplace

33

tABle OF cOntents

SAFETY LABEL

Copy of Safety Decal .....................................................4

DIMENSIONS

KWB Unit Dimensions ...................................................5

KWB60 Unit Dimensions ...............................................6

Important Message   ......................................................7

INSTALLATION

Before You Start ............................................................7

General Safety Information............................................7

Installation  Checklist .....................................................8

Locating Your Outdoor decorative gas appliance ..........8

Important things to remember .......................................9

Minimum Clearances to combustibles .........................10

Inner Framing dimensions (required) .......................... 11

note:framing material not supplied .............................. 11

finishing .......................................................................12

optional finishing Trim ..................................................12

High Elevation .............................................................13

Gas Line  

Installation ...................................................................13

Pilot Adjustment ...........................................................13

Gas Pipe Pressure  

Testing .........................................................................13

886 S.I.T. Valve  ...........................................................13

Description...................................................................13

Aeration Adjustment ....................................................13

kwb60 assembly ..........................................................14

kwb wall switch and Battery installation.......................15

(included with unit).......................................................15

kwb60 wall switch and Battery installation...................16

(included with unit).......................................................16

kwb/kwb60 Drain Installation (Recommended) ...........17

kwb Wiring Diagram ....................................................18

kwb60 Wiring Diagram ................................................18

(kwb60=2 X KWB assembled end-to-end) ..................18

Fireglass installation on burner....................................19

Lava stone installation on burner ................................20

Optional twig Set Installation .......................................21

Optional glass surround Installation ............................23

Assembly instructions for a steel stud  ........................29

tTable framing kit for KWB60 .......................................29

Operating Instructions .................................................31

Lighting Procedure ......................................................31

Shutdown Procedure ...................................................31

First Fire ......................................................................31

Maintenance Instructions.............................................32

Copy of Lighting Plate Instructions ..............................32

Valve assembly replacement .......................................33

PARTS

Parts ............................................................................34

WARRANTY

Limited Warranty:   ......................................................35

Summary of Contents for KWB-LP1

Page 1: ... and im mediately call your gas supplier or fire department Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance cancauseinjuryorpropertydamage...

Page 2: ...egear Outdoors The Key West Series Outdoor Decorative Gas Appliance has been designed to provide you with all the warmth and charm of a fire at the flick of a switch The Key West Series Outdoor Decorative Gas Appliance has been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many troub...

Page 3: ...6 S I T Valve 13 Description 13 Aeration Adjustment 13 kwb60 assembly 14 kwb wall switch and Battery installation 15 included with unit 15 kwb60 wall switch and Battery installation 16 included with unit 16 kwb kwb60 Drain Installation Recommended 17 kwb Wiring Diagram 18 kwb60 Wiring Diagram 18 kwb60 2 X KWB assembled end to end 18 Fireglass installation on burner 19 Lava stone installation on bu...

Page 4: ...sion à la tubulure d chappement lev e Grandeur de l injecteur D bit maximum selon l altitude Pression d allimentation maximum Pression à la tubulure d chappement Calorifique D bit Calorifique minimum selon é é é é é basse é 14 WC C E 3 49 kPa 11 WC C E 2 74 kPa WC C E 6 4 WC C E 1 59 kPa 49 000 Btu h 14 36 kW 38 000 Btu h 11 13 kW 10 2 49 kPa 45 DMS 0 4500 ft pi 0 1372 m Minimum supply pressure Ma...

Page 5: ...sions kwb Unit Dimensions 8 1 4 210mm HOLES 9 1 8 231mm 10 9 16 627mm MOUNTING 1 3 16 30mm OUTSIDE OF UNIT TO MOUNTING HOLES 36 7 16 932mm 33 1 4 844mm 10 3 8 263mm 37 9 16 953mm 2 3 8 60mm TOP VIEW SIDE VIEW END VIEW 1 2 13mm to ADJUSTABLE ...

Page 6: ...ns NOTE KWB60 is two KWB units assembled end to end see KWB60 assembly for more details MOUNTING HOLES HOLES OUTSIDE OF UNIT TO MOUNTING 66 7 16 1688mm 2 3 8 60mm END VIEW 1 2 13mm to ADJUSTABLE 10 3 8 263mm 1 3 16 30mm 10 9 16 268mm 8 1 4 210mm TOP VIEW SIDE VIEW ...

Page 7: ... any part has been under water immediately call a qualified service technician to inspect the appliance and to replace any part ofthe control system and any gas control which has been under water Young children should be care fully supervisedwhenthey are in the same area as the appli ance TODDLERS YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS a PHYSICALBARRIERSISRECOMMEN...

Page 8: ...g wall area is open and unrestricted Installation Checklist 1 Locate appliance a Refer to LocatingYour Outdoor decorative gas appliance section b Clearances to Combustibles Refer to Clearances section c Framing Finishing Requirements Refer to Framing Finishing section 2 Drain Installation recommended 3 Install ON OFF switch ensure it is in the OFF position 4 Make gas connections test for leaks 5 I...

Page 9: ...ng walls must have a fixed opening All outdoor fireplaces fire tables require total natural ventilation of 50 open space Correct Working Gas pressure is critical on E units Wherever possible avoid locating on a flat wall in a tight corner Floor space doesn t count as open area Install to the manual specs for framing and do not insulate unit or enclosure Framing enclosure must at least meet minimum...

Page 10: ...clearances listed below are Minimum distances unless otherwise stated A major cause of fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this decorative gas appliance be installed only in accordance with these instructions KWB Clearance Requirements E F Alcove Clearance Dimension Measured From A Back wall 17 432mm Burner to ba...

Page 11: ...IEW Inner Framing dimensions required note framing material not supplied KWB60 KWB NOTE KWB60 is two KWB units assembled end to end NOTE Framing materials must be non combustible when used within 4 of the unit Combustible framing materials may be used outside the 4 clearance range Finishing materials MUST be non combustible Consideration should be given to weather elements when choosing framing ma...

Page 12: ...thick Side nailing brackets are adjustable in 1 4 or 1 2 increments Each hole on the inside line is 1 8 each hole on the outside line is 1 4 Determine the thickness of the finishing material before adjusting the nailing strips finishing Optional finishing trim is supplied with the PTO30 place finishing trim on unit between unit and finishing material optional finishing Trim Nailing Strip ...

Page 13: ...es have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and ...

Page 14: ...rom both KWB30 units by removing 2 screws per side 4 Line the two units up end to end Screw fireboxes together one from each side 5 Reinstall burner trays 6 Install units together into framing refer to framing section Secure in place with nailing strips Large standoff 3 Lift burner tray off burner tube can remain in place 2 Remove 9 screws in locations shown below to remove burner tray re move fro...

Page 15: ...re and battery extension wire through the strain relief 5 Connect low voltage wire to supplied switch fasten switch to right side of electrical box polarity not important 8 Place supplied gasket on top of electrical box 9 Fasten cover to electrical box using supplied screws 10 Place switch in OFF position until final installation is complete Center knock out Strain Relief 6 Install supplied 4 AA b...

Page 16: ...ires are approx 8 in length inside the electrical box This excess will ensure ease of battery replacement and servicing in the future 8 Using silicone completely seal strain relief to protect from water or moisture 9 Place supplied gasket on top of electrical box 10 Fasten cover to electrical box using supplied screws 11 Place switch in OFF position until final installation is complete Center knoc...

Page 17: ...n INSTALLATION INSTRUCTIONS 1 Remove 4 screws 2 each side to remove the bracket from the bottom of the burner 2 On the exposed drain hole see location below install a PVC 3 4 threaded coupling reducer going from the top of the pan down through the hole Apply a silicone based sealant around the base and threads before installation Cut notches into the top of the coupling reducer to prevent water po...

Page 18: ...rate the burner switch Do not use a 9 volt battery The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if applicable 0 886 001 Proflame Valve Standard Main On Off Switch or Optional Wall Switch kwb60 Wiring Diagram kwb60 2 X KWB assembled end to end ON OFF Switch Battery Holder ...

Page 19: ...enly spread the Fireglass or optional Ceramic Spa Stones over the burner Ensure the crystals or stones do not overlap too much as this will effect the flame pattern IMPORTANT NOTE Only the supplied approved Fireglass are to be used with these fireplaces Use of any other type of fireglass can alter the unit s performance any damage caused by the use of any unapproved glass will not be covered under...

Page 20: ...ity and size will vary Size varies between 2 3 Lava Stones Fireglass For the KWB Key West Series only Evenly spread the fireglass and lava stones over the burner Ensure the stones do not overlap too much as this will effect the flame pattern IMPORTANT NOTE Only the supplied approved Lava Stones are to be used with these fireplaces Use of any other type of stones can alter the unit s performance an...

Page 21: ... which is not covered under warranty Log kit 326 930 contains the following pieces Description Log A Log B Log C Log D Log E Log F Diagram 3 Diagram 2 Diagram 1 F E D C B A A D 2 Install log D on the burner as shown below Orient the log in the same way and in a similar location on the right side of the burner as shown in Diagram 3 1 Install log A as shown below Orient the log in the same way and i...

Page 22: ...a similar position as shown in Diagram 6 6 Install log C on the left side of the burner as shown below Orient log C in the same way and in a similar position as shown in Diagram 7 Diagram 6 Diagram 7 Final Install F C 4 Install log B on the left side of the burner as shown below Orient log B in the same way and in a similar position as shown in Diagram 5 Diagram 5 B ...

Page 23: ... the glass back over and place on a soft surface The glass is now right side up The glass should be raised up 1 2 in bracket as shown below 4b Use supplied spacer tool to determine where the bottom bracket should be placed and secured 4a After the 4 top brackets are installed flip over and place on a soft surface to install the 4 bottom brackets 7 Place assembled glass surround on table top ensure...

Page 24: ...Non combustible finishing board not supplied with kit Board may be purchased at your local hardware building supply store IMPORTANT Supplied vents need to be installed into non combustible finishing board before applying finishing materials Follow guidelines included with these instructions 377 908 CONTENTS Top Bottom A x 2 Vertical Supports Tall B x 8 Vertical Supports Short C x 6 Base D x 1 Shor...

Page 25: ...nner tall vertical supports Part B on lower frame Part A 3 Attach inside tall vertical supports Part B to short vertical supports Part C with one 1 screw each 4 Secure all vertical supports Part B with two 2 screws each to lower frame Part A 5 Place top frame Part A on inside tall vertical supports Part B 6 Secure in place with two 2 screws for each support 7 Manoeuvre in outside tall vertical sup...

Page 26: ...ee propane drawer install to complete installation 9 Secure all tall vertical supports Part B toTop and Bottom Frame Part A with three 3 screws each 10 Install four 4 short horizontal supports Part E using four 4 screws for each support 11 Install two 2 headers Part F with four 4 screws each to complete frame installation If installing optional panels or propane tank drawer continue on to next sec...

Page 27: ... propane drawer includes a vent OPTIONAL PROPANE DRAWER Diagram 2 Top Panel screw locations Diagram 1 Propane Drawer Install Diagram 1 Bend tabs to 90º Diagram 2 Lower tabs on panel aligned with base Diagram 3 Bend tabs flat panels is supported on headers 2 Position panel lower tabs line up with indents in base 3 Bend tabs flat the side panel will then be supported to allow the installation of the ...

Page 28: ... of fuel storage capacity Bottom opening must provide a minimum of 1 2 square inches 3 23 cm for each pound of pro pane LP contained in the tank see example be low Every opening must have minimum dimensions to allow entrance of a 1 8 3 2mm diameter rod Ventilation openings in side walls must not communi cate directly with other enclosures of the appliance The cylinder valve must be easily accessib...

Page 29: ... is two PTO30 units assembled end to end Non combustible finishing board not supplied with kit Board may be purchased at your local hardware building supply store Tools Required 1 power drill 2 phillips bit 1 hand 2 screwdriver Phillips 1 level 1 tape measure 377 910 CONTENTS Top Bottom A x 2 Vertical Supports Corner B x 4 Vertical Supports Inner C x 6 Vertical Supports Outer C x 4 Wafer Screws 80...

Page 30: ...tical supports secure each support with two 2 screws to top frame and two 2 screws to bottom frame 4 Install four 4 outer vertical supports secure each support with two 2 screws to top frame and two 2 screws to bottom frame Diagram 1 Corner supports on lower frame Diagram 2 Corner supports screw locations Diagram 3 Corner supports with top frame Diagram 4 Inside vertical supports Diagram 5 Inside ...

Page 31: ...een when lighting the unit the logs have been incorrectly positioned 5 The unit should never be turned off and on again without a minimum of a 60 second wait Lighting Procedure 1 Turn on ON OFF switch 2 After approximately 4 seconds the spark igni tion system will spark for 60 seconds to light the main burner 3 The unit will turn on Note Thefirsttryforignitionwilllastapproximately 60 seconds If th...

Page 32: ...bloc piles voir le manuel d instruction pour plus de détails 1 Turn on ON OFF switch 2 After approximately 4 seconds the spark ignition system will spark for 60 seconds to light the main burner 3 The unit will turn on Note The first attempt to ignition will last approximately 60 seconds If there is no flame ignition rectification the board will stop sparking for approximately 35 seconds After this...

Page 33: ...e gas valve 9 Remove green EV2 wire connected to the gas valve 10 Remove 8 screws securing valve assembly 11 Lift valve assembly up and out 12 Remove both yellow green ground wires from valve and valve bracket 13 Replace valve assembly gasket if necessary 14 Rotate HI LO modulating valve all the way to the left for HI position 15 Install new valve assembly and reverse steps 11 1 16 Test gas connec...

Page 34: ... 377 035 Finishing Trim 3 377 026 Mounting Bracket 4 377 034 Pilot Shield 5 377 027 Burner Mount 6 377 028 Burner Tray End 7 377 030 Offset Bracket 8 376 512 Electronic Assembly Part Description 9 376 526 Burner 10 377 045 Firebox 11 377 046 Controls Enclosure 12 377 510 Valve Tray 13 377 047 Components Cover 14 377 048 Pilot Shield support 15 377 054 Drainage Bracket ...

Page 35: ...ler is responsible for all in field service work carried out on your firegear Outdoors product firegear Outdoors will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times firegear Outdoors reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to firegear Outdoors by authorized selling ...

Page 36: ...______________________________________ Date Installed _______________________________________________________ Serial No _ __________________________________________________________ firegear Outdoors fireplaces are designed with reli ability and simplicity in mind In addition our inter nal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door firegear Outdoors is ...

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