Firegear FPB-25SFBSAWS-N Page 25 Installation And Operating Instructions Manual Download

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REV. C Page 25

Firegear Outdoors All Weather Ignition System (AWS)

COMMERCIAL APPLICATIONS – MANUFACTURED AFTER 12/02/2019

BURNER SYSTEMS, BURNERS, COMPONENTS AND ACCESSORIES

• TWO (2) YEAR WARRANTY ON CONSTRUCTION AND MANUFACTURER DEFECTS

• TWO (2) YEAR WARRANTY - STAINLESS STEEL BURNERS AND PANS

• TWO (2) YEAR WARRANTY - BRASS BURNERS

• TWO (2) YEAR WARRANTY - GAS VALVE, SPARK IGNITER, PILOT ASSEMBLIES

• TWO (2) YEAR WARRANTY - AWS ELECONITC IGNITION SYSTEMS (24VAC, 30 VDC)

• TWO (2) YEAR WARRANTY – MT COMPONENTS (KEY VALVE)

• TWO (2) YEAR WARRANTY - REFRACTORY GAS LOG SETS

• FIVE (5) YEAR WARRANTY - READY TO FINISH/ANF FIRE PIT ENCLOSURES

• TWO (2) YEAR WARRANTY – SKYTECH MANUACFTURED OPTIONAL CONTROLS

OUTDOOR FIREPLACE – KALEA BAY

• LIFETIME WARRANTY - CONSTRUCTION AND MANUFACTURER DEFECTS

• LIFETIME WARRANTY - STAINLESS STEEL COMPONENTS

• TWO (2) YEAR WARRANTY - GAS VALVE, PILOT ASSEMBLY, POWER SUPPLY, CONTROLS

• TWO (2) YEAR WARRANTY – SKYTECH MANUACFTURED OPTIONAL CONTROLS

SANCTUARY SERIES – GFRC FIRE FEATURES

• THREE (3) YEAR WARRANTY - GFRC STRUCTURE

• REFER TO THE APPROPRIATE BURNER SYSTEM FOR WARRANTY

WARRANTY COVERS MANUFACTURING DEFECTS OR STRUCTURAL FAILURE. SMALL STRESS CRACKS AND SURFACE

CRAZING ARE A NATURAL OCCURRENCE IN GFRC PRODUCTS AND NOT COVERED BY WARRANTY

READY TO FINISH/ANF ENCLOSURES

• FRAME – LIFETIME WARRANTY ON CONSTRUCTION AND MANUFACTURER DEFECTS

ACCESSORIES

• LIFETIME WARRANTY - CONSTRUCTION AND MANUFACTURER DEFECTS

• LIFETIME WARRANTY - STAINLESS STEEL COMPONENTS (LIDS, STAINLESS STEEL COVERS)

• ONE (1) YEAR WARRANTY – ESTOP1-OH, ESTOP2-5H WINDSHIELDS, HOSES AND REGULATORS

Summary of Contents for FPB-25SFBSAWS-N

Page 1: ...s ANSI Z21 972014 CSA C22 2 No 3 M1998 R2014 OUT NG Models LP Models Description FPB 25SFBSAWS N FPB 25SFBSAWS P 25 Round Pan with 22 Spur Burner FPB 26DBSAWS N FPB 26DBSAWS P 26 Round Flat Disc with 16 Spur Burner FPB 29DBSAWS N FPB 29DBSAWS P 29 Round Disc with 22 Spur Burner FPB 29RBSAWS N FPB 29RBSAWS P 29 Round Pan with 22 Spur Burner FPB 30SFBSAWS N FPB 30SFBSAWS P 30 Square Flat Disc with 2...

Page 2: ...e vicinity of this or other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING Do not leave unattended during use Do not use for cooking Follow all gas leak procedures in this manual prior to operation WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage personal injury ...

Page 3: ...re present Light the fire feature leave the area allowing any moisture in the media to dissipate We strongly recommend that during this drying out time that you monitor the fire feature from a distance This drying out period should be no less than 30 minutes Continue monitoring the flame from distance to ensure that all popping has ceased before fully enjoying the fire CAUTION TABLE OF CONTENTS Sp...

Page 4: ... Natural Gas and 11 0 WC for Liquid Propane LP at the burner orifice when using Firegear Outdoors Burning Spurs If you use a burner other than a Burning Spur Btu s will vary Note Flex line size and proper gas pipe sizing will also affect Btu s As a result your Btu s may vary slightly from Table 2 specifications Fig 2 Clearance to Combustibles Not to be used in an enclosed space Model Natural Gas N...

Page 5: ...rner Key Valve 12 inch Key Orifice and Flex Line All shown in the outlined box below GOE 30DCV LEARN Junction Box Weatherproof Cover Lid ON OFF Part FG AWS30VDC RCK OUT Includes Valve Pilot Assembly Heat Shield 30VDC wire leads remote control weatherproof box GOE power supply Hardware Bag Includes Plate AWS 4 10 24x Screws 1 Brass Nut 2 8 18x Screws 2 Wire Nuts 1 NPT x Flare Round Pan Style Square...

Page 6: ...ealant Consult a plumber for proper installation to ensure you are providing adequate gas supply for your application 4 The primary gas shut off not supplied will require a male flared fitting to enable connection of the stainless steel flex gas line not supplied with the fire feature see Fig 5 page 9 5 Do not place an LP tank inside any fire pit enclosure Locate all Liquid Propane LP tanks outsid...

Page 7: ...izes required for the amount of BTU s for a new gas line installations If you are using an existing gas line you must take into consideration the existing gas line capacities to ensure you will have proper pressure This chart is for reference only we recommend you consult with a Licensed Plumber Gas Fitter or NFPA54 National Fuel Gas Code current edition for more details Length of Pipe in Feet 1 2...

Page 8: ...les at the base of the orifice to provide a cleaner flame See Fig 4 ELECTRICAL INFORMATION Wire Gauge Is the wire gauge correct Wiring must be 12AWG or greater solid or stranded for all installations Note It is recommended to fill the wire nuts with either dielectric grease or silicone prior to installing the wire nut This will ensure a waterproof connection Why GFI circuit A GFI is a type of circ...

Page 9: ...install Note Must be 10 feet or more from a pool spa Wall Switch Timer FG 1420 A OD Remote Emergency Stop Optional FG PS 30V320 Low Voltage Power Supply Key Valve Electrical Line Gas Line ON OFF or or Main Burner Flat Pan Pilot Burner Min 12 gauge Pool Certified Applications Flex Frame shown in detail enables the ability to remove the pan disc to service valve system Flex Frame Min Max Distance Pi...

Page 10: ...ole Orient the plate as shown in Fig 6 Uses a pair of needle nose pliers and bend the tab closest to the square hole up 90 See Fig 7 Leave the other tab as is in the flat position P i l o t M o u n t i n g H o l e s Tab bent up 90 2 Tabs Fig 6 Shows AWS PLATE in flat position Fig 7 Show one tab bent upward 90 ALL PANS OR DISCS MUST BE REMOVABLE FOR SERVICE Pans or discs CAN NOT be installed in a m...

Page 11: ...ottom of the burner pan See Fig 11 INSTALLING BURNER INTO BURNER PAN Reinstall the burner into the pan or disc per Fig 12 Ensure the burner leg is against the tab of the AWS PLATE as previously prepared Secure the burner against the pan with a nut and washer then install the orifice and shown in Fig 12 Firegear Spur burner and orifice shown Note The AWS valve is set up for fittings If your burner ...

Page 12: ...the heat shield toward the pilot area in the burner pan This allows for pilot tubing clearance on smaller pans Install the brass nut suppled with kit on the OAS to secure the heat shield into place Secure nut with an adjustable wrench Heat Shield Bottom of Pan Pilot Area Fig 13 Installing heat shield Remove the plastic plug from the outlet side of the gas valve box and thread the female outlet to ...

Page 13: ...ing the power supply Fig 18 Shows three 2 PIN connectors installed into valve box and the power supply wires attached to valve box The key valve contents 1 key valve 1 12 inch key and 1 flange See Fig 19 The valve requires a 1 round clearance hole in the non combustible enclosure wall See the instructions supplied with the key valve for more specific details Note Be sure to leak test all fittings ...

Page 14: ...iver connects to the adapter with the red sleeve The other red wire of the receiver connects directly to the red wire from the gas valve control box See Figs 23 and 24 on page 15 Note There is an extra red jumper wire provided to extend either red wire of the 1420 A remote control receiver It is not required to use this wire It depends on each application FINAL PREPARATIONS INSTALLATION OF MEDIA I...

Page 15: ...GRAMS FOR SINGLE INSTALL Fig 24 Shows typical installation of fire pit using AWS system LEARN Weather Proof Box AWS Valve Box GFI Box Adapter Weather Proof Box Red R e d R e d Red Black Black Red Red Black Antenna Red Sleeve Fig 23 Wire diagram of AWS system with 1420 A remote control receiver ...

Page 16: ... line WARNING 1 This appliance is hot when operated and can cause severe burns if contacted 2 Do not burn any solid fuels in this appliance READ ALL LIGHTING INSTRUCTIONS BEFORE ATTEMPTING TO LIGHT FIRE PIT CAUTION ENSURE YOU HAVE LEAK TESTED THE FIRE PIT BEFORE OPERATING WARNING Do not stand over fire pit during ignition or operation due to high surface temperatures LIGHTING INSTRUCTIONS TURNING ...

Page 17: ...REV C Page 17 Firegear Outdoors All Weather Ignition System AWS AWS REPLACEMENT PARTS GOE 30DCV OUT Junction Box Weatherproof Cover Lid 1 4 3 2 5 6 7 8 9 11 12 13 14 15 Items are not to scale 16 17 ...

Page 18: ...e LP Pilot Burner Orifice for LP applications not shown 1 FG PBO LP 11 Weatherproof Junction Box 1 WP JBOX 12 Weatherproof Cover for junction box not shown 1 WP COVER 13 Wire Nuts Used to secure 30VDC power from valve box 2 WIRENUT ORG 14 Heat Shield 1 FG HEATSHIELD 15 NPS Bass Nut secures heat shield 1 105 8 16 30 Volt Power Wires for Gas Valve 12 inch 1 FG POWERWIRES 17 Pilot Assembly Mounting P...

Page 19: ...omeone connected 120VAC power directly to the gas valve the controller inside the valve box will be damaged It this happens a burned electrical smell might be present Connector Not Plugged In Correctly Check the 2 Pin connector from pilot to the gas valve Ensure it is plugged into place with the locking latch Pins Not Secure Check the pins inside the 2 pin connector ensure they are not loose If lo...

Page 20: ...oosen the thermopile from the pilot assembly and slide it out If it will not slide out because is it too tight then it will need to be replaced Debris Debris can get trapped inside the screen of the gas valve Over time rust and other debris can restrict the gas flow on the Outlet screen of the valve that can partially or sometimes even stop the flow Inspect the screen remove it and clean it then r...

Page 21: ...are Up effect Remove some of the fire glass media from the burner to see if this fixes the problem Gas Leak Natural Gas is lighter than air therefore when released into the atmosphere it rises If you have a Natural Gas fire feature and there is a gas leak the Natural Gas will rise to the top of the feature Once it encounters the flame a flare up will occur Propane is heavier than air so if there i...

Page 22: ... 01 487 OD Flare x FIP Model 01 266 OD Flare x OD Flare Model 01 288 OD Flare x OD Flare Vent Kits Model VENT KIT 6X12SS provides 18 sq in of ventilation per side of enclosure Model PAVER VENT 4LNTS Model PAVER VENT 6LNTS Glass Windshields See catalog for a windshield to fit your application Vent Kits Model PAVER VENT 4LNTS Model PAVER VENT 6LNTS provides 18 sq in of ventilation per side of enclos...

Page 23: ...over Key Valve Model KV PC 12 High capacity straight valve with polished chrome cover and 12 key Rated for 350 000Btu s PSI Timer Mechanical gas timer Model FG TIMER 2HR Includes weatherproof J box and cover OPTIONAL ACCESSORIES Junction Box Weatherproof Cover Lid Manual changes often occur ensure to check the Firegear Outdoor website for any recent updates and warranty information FOR TECHNICAL S...

Page 24: ... FIVE 5 YEAR WARRANTY REFRACTORY GAS LOG SETS FIVE 5 YEAR WARRANTY READY TO FINISH ANF FIRE PIT ENCLOSURES FIVE 5 YEAR WARRANTY SKYTECH MANUACFTURED OPTIONAL CONTROLS OUTDOOR FIREPLACE KALEA BAY LIFETIME WARRANTY CONSTRUCTION AND MANUFACTURER DEFECTS LIFETIME WARRANTY STAINLESS STEEL COMPONENTS FIVE 5 YEAR WARRANTY GAS VALVE PILOT ASSEMBLY POWER SUPPLY CONTROLS FIVE 5 YEAR WARRANTY SKYTECH MANUACF...

Page 25: ...OOR FIREPLACE KALEA BAY LIFETIME WARRANTY CONSTRUCTION AND MANUFACTURER DEFECTS LIFETIME WARRANTY STAINLESS STEEL COMPONENTS TWO 2 YEAR WARRANTY GAS VALVE PILOT ASSEMBLY POWER SUPPLY CONTROLS TWO 2 YEAR WARRANTY SKYTECH MANUACFTURED OPTIONAL CONTROLS SANCTUARY SERIES GFRC FIRE FEATURES THREE 3 YEAR WARRANTY GFRC STRUCTURE REFER TO THE APPROPRIATE BURNER SYSTEM FOR WARRANTY WARRANTY COVERS MANUFACT...

Page 26: ...bor to repair the defect on warranty parts to and from the factory will be the responsibility of the owner We will not be responsible for labor charges and or damage incurred in installation repair and replacement Firegear is not responsible for Issues related to gas or electrical installation The Limited Warranty is voided if not assembled installed and operated as intended This Limited Warranty ...

Page 27: ...ion of incidental or consequential damages so this limitation or exclusion may not apply to you We do not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and or such representation are binding Firegear Outdoors 17322 Gothard Street Huntington Beach CA 92647 www firegearout...

Page 28: ...__________ 2 Serial Number ___________________________ 3 How long is the gas line run Nat Gas ____ LP Gas ____ 4 What size is gas line _____ 5 Inlet Gas Pressure _____WC Manifold Gas Pressure _____ WC 6 What type of media are you using __________________ 7 Review the troubleshooting section in the installation manual 8 What are the symptoms Please be prepared to explain 9 Be prepared to send photo...

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