FireBird Enviromax Technical Manual Download Page 1

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Working towards a greener planet

TECHNICAL MANUAL INCLUDES

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HOUSEHOLDER INSTRUCTIONS

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INSTALLER GUIDE

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COMMISSIONING

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SERVICING

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SPARE PARTS

ENVIROMAX

CONDENSING RANGE

This manual must remain with the householder on completion of installation

TECHNICAL MANUAL

REVISION 6. © 01-03-2010

For use with Diesel 35 Sec. Gas Oil

ROS PRINTERS

TEL: 064-6631233

PROOF

Summary of Contents for Enviromax

Page 1: ...STRUCTIONS INSTALLER GUIDE COMMISSIONING SERVICING SPARE PARTS ENVIROMAX CONDENSING RANGE This manual must remain with the householder on completion of installation TECHNICAL MANUAL REVISION 6 01 03 2...

Page 2: ...ROS PRINTERS TEL 064 6631233 PROOF...

Page 3: ...ring 11 Spare Parts 12 Domestic Heating Hot Water 14 3 3 SYSTEMPAC Boiler Technical Specifications 18 Wiring 20 Spare Parts 21 4 STANDARDS REGULATIONS 23 5 SAFETY 24 6 INSTALLATION 6 1 Installation Gu...

Page 4: ...lace the critical advantage provided by training and years of experience INTRODUCTION Firebird domestic oil fired condensing boilers are highly efficient and are all independently certified to Sedbuk...

Page 5: ...nditions a All claims under the guarantees must be within the above stated time limits b The boiler must be commissioned by qualified persons and as set out in the Installation Manual using correct te...

Page 6: ...E TURNED OFF BY ANY OF THE FOLLOWING MEANS Turn the timer control if fitted to OFF Turn OFF the mains electrical supply to the boiler Lights not included in Utility models POPULAR BOILERHOUSE SYSTEM E...

Page 7: ...itted and any external controls connected to the boiler are set to call for heat 3 Check that the oil supply valves and remote sensor fire valve are open and that there is sufficient oil in the tank 4...

Page 8: ...x Fit pressure reducing valve as necessary Min 1 bar min For user Comfort reduce pressure at tap to between 1 and 5 Bar TEMPERATURE CONTROL Boiler Central Heating Control 60 C 80 C 3 C Boiler Safety L...

Page 9: ...p TIME SWITCH FROST THERMOSTAT MAINS IN OVER RUN DIAGRAM FOR CIRCULATING PUMP Normally Closed Contacts Open On Rising Temp Clamp on pipe stat Set at 87 C N TWO POLL SWITCH SERVICE SWITCH PUMP HEATING...

Page 10: ...212415 3 Left Side Panel 212418 4 Back Panel 212417 5 Jacket 112421 6 Shell 7 Burner 410210 10 Graphite Door Seal 112414 11 Door Gasket 112362 12 Boiler Door 212423 13 Condense Trap 112184 14 Condens...

Page 11: ...affle No 3 6 No Tube baffle No 1 C44 C58 8 No Tube baffle No 1 6 No Tube baffle No 2 Tube baffle No 3 Part No 211504 Tube baffle No 2 Part No 211503 Tube baffle No 1 Part No 211502 C44 C58 Duroboard D...

Page 12: ...harged to 1 bar WATER CONTENT Water Content Boiler 24 24 45 FLUE Indoor Boilers Concentric Flue Balanced Flue Assembly mm 125 5 125 5 155 6 Conventional flue Socket mm 130 id 130 id 155 id Flue Draugh...

Page 13: ...Lock Out Light 7 Pin Plug Power Supply Pump High limit re set button Not in Use Mains Supply Light Pressure Switch 2 C 1 ELECTRICAL SUPPLY The boiler and controls require 230V 1 phase 50Hz mains elec...

Page 14: ...Half Moon 111397 111587 8 Flue Blank 111388 111586 9 Flue Gas Analysis Blank 110923 110923 10 Control Panel 311671 311706 11 Back Support 111596 111790 12 Insulation Jacket 110917 111653 13 Boiler Sh...

Page 15: ...OMAAV 7 Pressure Switch ACC000PSW ACC000PSW 8 22mm Pump Valve ACC022PIV ACC022PIV 9 Circulating Pump ACCCOMPMP ACC150PMP 10 Pressure Gauge ACCCOMPRG ACCCOMPRG 11 3 Bar Safety Valve ACCCOMSRV ACCCOMSRV...

Page 16: ...tion Remember that air charge pressure must be equal in both vessels attached to the same system In the above example this is 1 bar Air charge pressure is the air pressure in expansion vessel before s...

Page 17: ...Valve Setting 3 bar Initial System Pressure 0 5 bar 1 0 bar 1 5 bar Total Water Content TOTAL VESSEL of System VOLUME Litres Litres Litres Litres 25 2 1 2 7 3 9 50 4 2 5 4 7 8 75 6 3 8 2 11 7 100 8 3...

Page 18: ...ms Method A Method B Circuit Two This is the domestic cold water supply through the boiler plate heat exchanger via domestic hot water pipework direct to hot taps This works at full mains pressure or...

Page 19: ...and system valves are open METHOD B With water supply turned off thoroughly flush out boiler and system to remove all foreign matter before allowing boiler and pumps to operate If in doubt drain syste...

Page 20: ...F G I J K N P Heatpac C26 158 946 713 622 808 179 540 176 432 134 271 79 45 46 70 Heatpac C35 158 946 713 622 808 179 540 176 432 134 271 79 45 46 70 Heatpac C44 244 1074 840 856 936 181 684 176 796...

Page 21: ...C 110 C 3 C Over run Fixed 87 C 3 C 87 C 3 C Heatpac Kitchen only FROST THERMOSTAT FITTED TO ALL HEAT PAC MODELS HEATING SYSTEM SEALED Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC Standards et...

Page 22: ...T1 T2 B3 L1 N L1 L2 Blue Brown Control Thermostat E E L N X L N X 2 C 1 A B Pressure Switch Enviromax 7 Pin Plug Systempac Wiring Pump Over Run Thermostat 87 C A Bi Metal Frost Thermostat 5 C 14 C B...

Page 23: ...Panel 211527 211754 2 Control Panel 310453 311804 3 Fixed Right Side 211518 211758 4 Removeable Right Side 211521 211751 5 Fixed Left Side 211517 211752 6 Removeable Left Side 211520 211750 7 Back Pan...

Page 24: ...o Description C26 C35 1 Front Panel 211604 211604 2 Control Panel 311146 311146 3 Fixed Right Side 211608 211608 4 Fixed Left Side 211607 211607 5 Back Panel 211605 211605 6 Top Panel 211609 211609 7...

Page 25: ...ding inhibitors as are followed for any other boiler Manufacturers instructions must always be followed together with the requirements of BSEN 12828 2003 BS EN 12831 2003 which supersede BS 5449 1990...

Page 26: ...sh abrasion Suitable personal protective equipment should be worn where appropriate Generally normal handling and use will not give discomfort Follow good hygiene practices wash hands before consuming...

Page 27: ...e reaching the insulating material Please not following important points before commencing installation Failure to do so will invalidate warranty INSTALLATION COMMISSIONING Boilers must be installed c...

Page 28: ...appliance and flue system is installed to comply with manufacturers instructions and AS1691 1985 Domestic Oil fired Appliances Installation Please ensure that the appliance is bolted to the floor for...

Page 29: ...room it is capable of transmitting noise 3 Low level balanced flue terminals can produce exhaust noise on the outside terminal and this should be considered when siting near adjacent property 4 The Fi...

Page 30: ...e boiler Boiler Sealed Condense Drain Discharge Pipe 75mm Lime Stone Chippings Free Draining Soil Soak Away figure 1 Boiler Gully Condense Drain Washing Machine Trap Waste Pipe figure 2 Discharge Pipe...

Page 31: ...e used A fall from the boiler of 1 40 minimum As few bends as possible to reduce the risk of trapping condensate CONDENSATE PIPEWORK THAT IS EXTERNAL OR IN AN UNHEATED GARAGE SHOULD NOT EXCEED 3 METER...

Page 32: ...WHICH MAY HAVE BEEN ISSUED AFTER THE PUBLICATION OF THIS MANUAL A A C B C A Horizontal from opening airbrick opening window etc B From an internal or external corner C Below an opening airbrick openi...

Page 33: ...d to Oil Fired Boilers THESE ARE ALSO THE BUILDING REGULATIONS FOR ENGLAND WALES SCOTLAND These notes form an integral part of the information shown above 1 Terminals should be positioned so as to avo...

Page 34: ...boiler Flue gases are expelled through the same kit However if the boiler is installed in a compartment or small room some ventilation air is necessary to maintain acceptable temperature in boiler ar...

Page 35: ...tilation air supply for conventional open flue boilers The figures shown are free areas of grilles in mm2 per kw of appliance rating output FULL TEXT of both BS 5410 Part 1 1997 and appropriate Buildi...

Page 36: ...Follow the appliance manufactures instructions FLUE TERMINAL Firebird Enviromax Condensing Range 6 34 6 6 FLUE SYSTEMS CONVENTIONAL FLUE SYSTEMS IMPORTANT The Firebird condensing boiler must not be i...

Page 37: ...d Condensing Birdguard System 35 Clamp plate System 35 Flexible liner Suitable for condensing applications System 35 Adaptor 500mm Adjustable Length Boiler Adaptor Condensing Boiler Condensing Boiler...

Page 38: ...to account 45 bend 500mm length High Level Balanced Flue Kit Maximum flue length 6 metres 90 bend equivalent to 1metre length MULTI DIRECTIONAL BALANCED FLUE SYSTEMS Low Level Balanced Flue Kit Max Le...

Page 39: ...a half hour resistance to an internal fire and extend 1 8 metres from any part of the tank A non combustible radiation barrier is an alternative but this must meet the requirements of BS 5410 Part 1 1...

Page 40: ...ional Protective Housing REGULATIONS STANDARDS In England and Wales installation in single family dwellings have to comply with the building Regulations Part J This requires compliance with BS 5410 Pa...

Page 41: ...draught oil viscosity etc may give results differing from these laboratory performance figures These settings were carried out using a conventional flue DIESEL SETTINGS FOR FIREBIRD C BOILER RANGE US...

Page 42: ...ned to allow working with one pipe TWO PIPE In order to obtain two pipe working it is necessary to unscrew the return plug 2 screw in the by pass screw 3 and then screw in return oil line 2 See fig 4...

Page 43: ...sing Range 7 41 BURNER FAULT FINDING T Repair or Replace Oil Pump r No Troubleshooting Guide for Riello RDB Burner Fault Finding Logic For Control Box Type 5352 SE LD RDB Series Oil Burners ROS PRINTE...

Page 44: ...C O S E L O P 4 3 1 7 3 8 2 0 0 3 F 5 4 R O T I C A P A C 4 1 8 1 4 7 0 0 3 G U L P N I P 4 5 1 2 4 8 8 0 0 3 O C D N A E B U T R O T C E N N 6 1 5 7 4 0 2 0 3 P M U P N O I T P I R C S E D D O C N 3...

Page 45: ...18 3008964 MOTOR 19 3008876 PRESSURE GAUGE 20 3000443 JOINT 3748965 3748860 3748861 N COD DESCRIPTION 21 3008648 COIL SHELL AND KNOB 22 3008957 COLLAR 23 3008649 PROTECTION 24 3008652 CONTROL BOX 535S...

Page 46: ...eep boiler room well ventilated Always make sure that ventilation is kept clear SERVICING RECORD PAGE 46 NOTE SERVICING MUST BE CARRIED OUT BY A COMPETENTLY QUALIFIED ENGINEER ANNUALLY A Before carryi...

Page 47: ...zle Angle Pump Pressure Air Setting Smoke Reading CO2 F G T C Fire Valve Location Condense Trap where Fitted Is condense trap piped to drain Is condense trap primed Float and condense trap in place CH...

Page 48: ...atewarranty seeT Cpage3 Remember the future warranty of the appliance is conditional upon correct installation completion of the passport document and returning the commissioning certificate to the ap...

Page 49: ...e damage and lock out 3 THE BOILER A Switch off the power supply ensure that the boiler and system is full of water all valves are open and that installation conforms with all Standards Regulations an...

Page 50: ...ny sign of smoke Use a smoke gun to check that the burner is burning clean H Run the boiler for about fifteen minutes then take a CO2 reading and adjust as necessary HANDING OVER A thorough check of t...

Page 51: ...ROS PRINTERS TEL 064 6631233 PROOF...

Page 52: ...herefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to make similar changes in products previously produced New Zealand Di...

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