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4

INSTALLATION

21

4-E Ventilation and Combustion Air

1. Conventional Flue Boilers

An adequate supply of 

combustion and ventilation air

is essential for

efficient and safe boiler operation and the openings for this should be

positioned to cause least possible draught, 

with no possibility of being

accidentally blocked.

Please note: The British Standard Code of Practice for Oil Firing BS5410:

Part 1, requires a permanent air inlet opening of 

550mm

2

per kW (above 5 kW)

of boiler rated output. (Note: 1kW = 3412 Btu/h).

Also, when the boiler is installed in a compartment or confined space,

ventilation

openings are required to ventilate and to avoid overheating in

the boiler area.

FULL TEXT of both BS 5410 Part 1: 1997 and appropriate Building

Regulations for each country should be obtained and fully applied

N.B. Please Carefully Note:

A.

For boiler installations in domestic garages in Scotland, Part F of

Building Regulations permits 

only

Room Sealed appliances to be used (Ref.

OFTEC Bk. Three May 1999 page 1 (18).

B. 

Technical annex T1/127 to OFTEC Book Three, May 1999 page 2

(19) Para. 1, 2 states “In Scotland and the Republic of Ireland 

only

Room

Sealed Balanced Flue Appliances can be used in that

location” (i.e. domestic garages).

Definitions

Combustion Air

: Air required directly by boiler oil burner for combustion

process.

Ventilation Air

: Air required in room for ventilation, cooling, etc. and to

promote a healthy living environment.

Conventional open flue (a) or open flue low level discharge (b)

Combustion & Ventilation air supply for conventional

open flue boilers

The figures shown are free areas of grilles in mm

per kw of appliance rating (output).

Summary of Contents for Combi 120

Page 1: ...R E D B O I L E R S THIS MANUAL MUST REMAIN WITH THE HOUSEHOLDER ON COMPLETION OF INSTALLATION I S EN ISO 9002 I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G USER INSTRUCTIONS Co...

Page 2: ...al Flue 2 Balanced Flue 4 f Domestic Htc H w Systems electrical supply 5 OIL SUPPLY 5a Oil storage tank siting 5b Flexible oil pipe s 5c Single pipe system 5d Two pipe systems 5e Tigerloop single pipe...

Page 3: ...efficiency requirements of the Boiler efficiency Regulations 1993 All Boilers can be fitted to a conventional flue or easily adapted to a room sealed unit by using a Firebird matched balanced flue kit...

Page 4: ...igh dust levels are only likely to arise following harsh abrasion Generally normal handling and use will not give discomfort Follow good hygiene practices wash hands before consuming food drink or usi...

Page 5: ...ion 15 mm Hot Water delivery 15 mm Safety pressure Relief Valve Outlet 15 mm All Copper Tube connections BS 2871 Copper Tube Isolating ball valves are fitted to all boiler system connecting pipework H...

Page 6: ...ansion Vessel nominal capacity 12 14 Litres pre charged to 1 Bar Heating System Sealed Fit in accordance with BS 7074 Part I BS 5449 OFTEC Standards etc Max Operating Pressure 2 5 Bar Follow all BS OF...

Page 7: ...pe Shutter Head No 50 000 Riello RDB 1 T1 K 5 80 H 7 Bar 2 4 11 5 190 0 1 60 000 Riello RDB 1 T1 K 5 80 H 10 Bar 3 9 11 5 200 0 1 70 000 Riello RDB 1 T3 K 6 80 H 8 Bar 4 25 11 5 210 0 1 70 000 Riello...

Page 8: ...4 A2 31 A1 10 2 1 11 3 9 E 2 4 3 1 2 4 3 1 Mains L2 N L1 Heating Timer Switch Live Hot Water Timer Switch Live External Two Gang Timer Frost Stat Permenant Live To Frost Stat 12 14 22 24 32 34 1 6 11...

Page 9: ...6 EEC Low Voltage 73 23 EEC Machines 98 37 EEC and Efficiency 92 42 EEC 7 Pump pressure adjustment screw 8 Pressure gauge port 9 Photoresistance 1 Pump 2 Control box 3 Reset button with lock out lamp...

Page 10: ...2 TECHNICAL SPECIFICATION 9 2 E F Riello Burner Specification...

Page 11: ...Firebird S Range has been tested and will operate equally efficiently using Ecoflam or Sterling Burners which may also be fitted as original equipment Refer to separate burner instructions booklet pa...

Page 12: ...ect pocket 2 TECHNICAL SPECIFICATION 11 2 G Control Panel Layout The control panel is at the top front of the boiler there are four operational indicator lights on the front of the boiler See diagram...

Page 13: ...heating thermostat controls the boiler when in central heating mode only thus maintaining the required boiler water temperature output for central heating Domestic hot water temperature is controlled...

Page 14: ...button see diagram above 2 Ensure that the boiler thermostat time switch if fitted and any external controls connected to the boiler are set to call for heat 3 Check that the oil supply valves are ope...

Page 15: ...ot water production by automatically overriding the central heating mode as necessary The interruption to central heating lasts only as long as the demand for hot water continues This has no significa...

Page 16: ...owly in a clockwise direction until the correct hour is aligned with the arrow head printed on the dial Note that the outer dial is printed with the 24 hour clock 8 00 a m 8 on the dial 8 00 p m 20 on...

Page 17: ...sting and maintenance of Services supplying water BS 7671 Current lEE Regulations Local Water Undertaking Byelaws The Control of Pollution Oil Regulations In addition the work must comply with OFTEC I...

Page 18: ...boilers on the market some householders are particularly sensitive and the following points should be considered 1 Tiled surfaces in a small room will amplify noise particularly if the wall construct...

Page 19: ...e water vapour pluming at flue chimney outlet New flues and chimneys should be properly insulated and constructed to prevent condensation and draughting problems Every individual concerned with any as...

Page 20: ...al from terminals on the same wall I Horizontal from terminals on the same wall J Below an opening airbrick window etc K From vertical sanitary pipework L Vertical flue from wall Book three Nov 1997 A...

Page 21: ...ts around the building or entering into buildings 2 Appliances burning Class D oil have additional restrictions 3 Vertical structure in N 0 and P include tank or lift rooms parapets dormers etc 4 Term...

Page 22: ...opriate Building Regulations for each country should be obtained and fully applied N B Please Carefully Note A For boiler installations in domestic garages in Scotland Part F of Building Regulations p...

Page 23: ...stalling the boiler Refer also to Regulations and Standards listed on page 14 Electrical Supply The boiler and controls require 230V 1 phase 50Hz electric supply with a 5amp fuse THIS APPLIANCE MUST B...

Page 24: ...non combustible radiation barrier is an alternative but this must meet the requirements of BS 5410 Part 1 1994 clause 28 Section 6 4 Steel tanks must be mounted on brick or block piers with a waterpro...

Page 25: ...e seven of this manual section 2E F 5 E Tigerloop Single Pipe Systems IMPORTANT The Tigerloop should not be fitted inside the dwelling See drawing below and OFTEC manual book 3 page 2 10 Where install...

Page 26: ...any time Flue pipes should be safely sealed into the wall to prevent flue gases re entering room or building Refer also to page 16 PREPARING BOILER FOR CONVENTIONAL CHIMNEY FLUE OPERATION Before inst...

Page 27: ...er flue pipe to insure a positive seal Push the flue pipe through the 125mm hole in the wall Secure the flue adaptor to the Boiler IMPORTANT A 50mm 2inch gap must be left between cone cowl and wall En...

Page 28: ...m 2inch gap must be left between cone cowl and wall Ensure Combustion air pipe protrudes beyond the outer surface of the wall Apply high temperature sealant to the O ring on the inner flue pipe to ens...

Page 29: ...re open and that installation conforms with all Standards Regulations and Instructions B Check that boiler baffles are correctly positioned C Check the oil supply by disconnecting the oil supply hose...

Page 30: ...eat exchanger Check insulation sealing and its silver foil lining in combustion access door replacing when necessary When refitting this door be careful not to dam age the foil and insulation by over...

Page 31: ...30...

Page 32: ...Combi Oil Boiler PART 2 Sealed System Domestic Hot Water 31...

Page 33: ...should terminate within 100 mm above inside floor level and be in a visible and accessible position No tundish is necessary in this position and householder should be advised that this discharge end...

Page 34: ...vessel will be required to be fitted to the return pipe as close as is practicable to the boiler There should be no valves or restrictions between vessel and boiler See page 34 for vessel sizes If st...

Page 35: ...vessel volume required as given in above table EXAMPLE using above table If Total water content of system 150 litres And Initial system pressure required is 1 0 bar Then Vessel volume required from a...

Page 36: ...th local Water Authority if in doubt Hot and Cold taps mixing valves and fittings must be suitable for operating at mains pressure up to 10 bar Bidets with the supply of hot and cold mains water are p...

Page 37: ...Two end caps are supplied and should be fitted to disconnected ends as a safety precaution against inadvertent opening of ball valves Pressure gauge on Control Panel should be checked occasionally whe...

Page 38: ...ater leaks having pressurised it to 1 5 2 5 bar Correct any leaks then check operation of safety valve by admitting further water until this valve operates This should occur when system pressure rises...

Page 39: ...er Motorized Valve Pump Copper Cylinder Kitchen Radiator 1 Radiator 2 Radiator 3 Radiator 4 Radiator 5 Radiator 6 Bathroom Service Main Firebird Combi Boiler Domestic Cold Feed Domestic Hot Central He...

Page 40: ...39 Combi Oil Boiler PART 3 Spare Parts...

Page 41: ...9 FAULT FINDING 40 T Repair or Replace Oil Pump r No...

Page 42: ...Air Damper Assembly 12 3008646 P E Cell 13 3002657 4 Pole Socket 14 3007479 Capacitor 4uf 15 3007582 Needle Valve 16 3008651 Regulator 17 3000439 Pump Seal 18 3008654 Pump 19 3008653 Filter O Ring 20...

Page 43: ...42 10 B Combi Pluming Parts Illustration 10 SPARE PARTS BOILER Combi 90 Boiler Elevation 6 6a 1 15 15 14 2 5 8 7 14 3 2 4 6 6a 1 2 13 5 4 3 11 11 12 11 11 13 12 7 8 10b 10a 10 9 Combi 90 Boiler Plan...

Page 44: ...Ltr Pressure Vessel 70 90 FC 0306090 1 14 Ltr Pressure Vessel 90 120 FC 03060120 1 6a Cf 3 4 x F12 Hose FC 03060 1 7 15mm double check mains isolating valve FC 03070 1 8 Thermostatic Mixing valve FC...

Page 45: ...tup For Combi 50 70 Baffle Setup For Combi 70 90 Baffle Setup For Combi 90 120 Flue Gas Analysis Point View Glass Assembley For Low Level Balanced Flue Only 23 23a 23b 27b 27a 19 18 25L 27 29 20 25R 3...

Page 46: ...nt gasket FC 03114 1 23 Flue adapter FC 03115 1 23a Flue adapter gasket FC 03116 1 23b M8 x 140mm Bolt FC 03117 1 24 50 70 70 90 Baffle P90 L 09 3 4 24b 90 120 Baffle P120 L 09 8 25L Left side panel F...

Page 47: ...C H Flow Switch Circ Pump D H W Early Alert Over Heat Relay Tank 4 32 8 7 6 5 24 21 22 12 11 34 14 A2 31 A1 10 2 1 11 3 9 C 2 1 C 2 1 C 2 1 C 2 1 C 2 1 High Limit Stat Control 39 37a 39 39 39 38 40 4...

Page 48: ...2 35a Orange neon light indicator FC 03139 1 35b Red neon light indicator FC 03140 1 36 Green Light Bulb FC 03141 G 2 36a Orange Light Bulb FC 03141 O 1 36b Red Light Bulb FC 03141 R 1 37 4 Pin Socket...

Page 49: ...Pressure Air Setting Flue Gas CO2 Net Flue gas temp Smoke No Sealed system design pressure cold Sealed system final operating pressure Pf Commissioning Engineer Signature Notes Comments Commissioning...

Page 50: ...need more frequent service Engineer should advise householder Date CO2 Net Flue gas temp Smoke No Nozzle Service Engineer Tel No Signature Comments Signature Signature Signature Signature Signature S...

Page 51: ...need more frequent service Engineer should advise householder Date CO2 Net Flue gas temp Smoke No Nozzle Service Engineer Tel No Signature Comments Signature Signature Signature Signature Signature S...

Page 52: ...NOTES...

Page 53: ...arantees extend to reasonable labour costs EXCEPT under clause 1a where any valid claim made after 3 years will not include labour costs h Firebird s prior authorisation must be obtained before examin...

Page 54: ...tion of our products at any time and be without obligation to make similar changes in products previously produced FIREBIRD UK Unit 6 Westover Industrial Estate Ivybridge Devon PL 21 9 ES Tel 44 01 75...

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