FIBRO 2480.00.91.40 Page 1 Operating Instructions Manual Download

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WE LOVE TECHNOLOGY

MEMBER OF THE LAEPPLE GROUP

OPERATING INSTRUCTIONS

ETHERCAT WPM GATEWAY FIELDBUS

2480.00.91.40

Operating instructions EtherCatWPM Gateway Fieldbus

Summary of Contents for 2480.00.91.40

Page 1: ...WE LOVE TECHNOLOGY MEMBER OF THE LAEPPLE GROUP OPERATING INSTRUCTIONS ETHERCAT WPM GATEWAY FIELDBUS 2480 00 91 40 Operating instructions EtherCatWPM Gateway Fieldbus ...

Page 2: ...r of pages in this manual including the title page 40 These instructions are valid for the product 2480 00 91 40 EtherCat WPM Gateway Fieldbus This document was created by FIBRO GMBH August Läpple Weg DE 74855 Hassmersheim Phone 49 0 62 66 73 0 Fax 49 0 62 66 73 237 E mail info fibro de Internet www fibro de All rights to this document are subject to copyright of the author Without the prior writt...

Page 3: ...itions 11 5 2 Electrical connection 11 5 2 1 Digital inlets 12 5 2 2 Digital outlets 13 5 2 3 Relays 14 5 2 4 EtherCAT Fieldbus 15 5 2 5 Voltage supply 16 5 2 6 Deactivated USB device BT LE 4 0 Interface 16 5 2 7 Ethernet interface 16 6 Operation 17 6 1 LED displays on the device 17 6 2 Configuration operation 18 6 3 Normal operating modes 18 6 3 1 Normal digital I O operation 18 6 3 2 Pairing of ...

Page 4: ...4 40 Operating instructions EtherCatWPM Gateway Fieldbus 9 Technical data 33 9 1 Type plate 33 9 2 Technical drawing 34 10 Indexes 35 10 1 Third party products 35 11 Appendix 37 11 1 Personal notes 37 ...

Page 5: ... certificates of the European Union Country specific restrictions may exist concerning communication via outside of the European Union The WPM system is intended only for industrial use in machinery and plant technology The product is a telecommunications product The product may be used only in a technically flawless state for its intended use in compli ance with the relevant provisions and with s...

Page 6: ...escribed function of the product as stated in advertising and product information Further product properties are not confirmed FIBRO GMBH assumes no liability for efficiency and flawless functioning if the product is used for a purpose other than the one addressed in the chapter Proper use Compensation for damage is generally precluded If this product is used in environments for which it is not su...

Page 7: ...GMBH can supply the current issue 1 6 Target group These instructions are oriented towards persons who commission configure operate and main tain the product EtherCatWPM Gateway 1 7 Copyright The product EtherCatWPM Gateway and these instructions are protected by copyright Repro duction without approval shall be prosecuted in court We reserve all rights to these instructions including reproduction...

Page 8: ... an orange signal bar with the signal word WARNING designates a haz ard with a medium risk level which if not avoided might result in death or severe injury CAUTION A safety notice on a yellow signal bar with the signal word CAUTION designates a hazard with a low risk level which if not avoided could result in minor or moderate injury 2 2 General instructions In addition to the safety notices thes...

Page 9: ...side of a registered pressing tool The product EtherCatWPM Gateway records status information from WPM pressure sensors and the WPM data holder using the Bluetooth LE 4 0 standard in the FIBRO usage data proto col Additionally the WPM pressure sensor the WPM data holder and the WPM configuration soft ware work together with the product EtherCatWPM Gateway 3 2 Accessories No additional accessories ...

Page 10: ...ug connector A large area around the radio send direction labelled on the surface must be kept free It should be possible to view the pressing tool without and hindrances The distance between the pressing tool distance from the WPM Gateway to the WPM data holder and the WPM pressure sensor should not exceed 5 metres 4 1 Constructive requirements Ample space must be kept free around the WPM Gateway...

Page 11: ... data holders are equipped with lithium metal batteries Pressing tools with WPM pressure sensors and WPM data holders are properly configured us ing WPM configuration software 5 2 Electrical connection NOTICE Electrical connection by specialist staff Specialist training required System knowledge required The WPM Gateway is not functioning Fault in the system System and tool damaged NOTICE Electric...

Page 12: ...l line protection to protect the device Destruction of device in the event of overload Destruction in the event of an error 1 2 4 5 3 X72 plug M12 pin 5 pole A coded Digital inlets Function Pin 1 D0_IN 24V Digital inlet 0 Key switch for release Pairing initiated by the WPM data holder High is active Pin 2 D1_IN 24V Digital inlet 1 Do not assign Pin 3 D2_IN 24V Digital inlet 2 Do not assign Pin 4 D...

Page 13: ...4 7 3 5 X71 plug M12 pin 8 pole A coded Digital outlets Function Pin 1 D0_OUT 24V 0 5A Digital outlet 0 Signal light is green status is ok High is active Pin 2 D1_OUT 24V 0 5A Digital outlet 1 Signal light is orange status is warning High is active Pin 3 D2_OUT 24V 0 5A Digital outlet 2 Signal light is red status is error High is active Pin 4 D3_OUT 24V 0 5A Digital outlet 3 Signal light is blue P...

Page 14: ...ent of overload Destruction in the event of an error 1 2 6 8 4 7 3 5 X70 plug M12 pin 8 pole A coded Digital outlets re lay contacts Function Pin 1 REL_RUN_IN Two way switch re lay 1 24V supply Pin 2 REL_RUN_OUT N O contact relay 1 WPM Gateway ready for opera tion a tool is connected High is active Pin 3 REL_WARN_IN Two way switch re lay 2 24V supply Pin 4 NREL_WARN_OUT NC relay 2 Tool has no warn...

Page 15: ... Ethernet transmission line away from the Gateway Pin 2 100BTRX EtherCAT Receive Ethernet receiving line to the Gateway Pin 3 100BTTX EtherCAT Transmit Ethernet transmission line away from the Gateway Pin 4 100BTRX EtherCAT Receive Ethernet receiving line to the Gateway 1 2 4 3 X32 1 plug M12 socket 4 pole D coded Ethernet fieldbus EtherCAT outlet Function Pin 1 100BTTX EtherCAT Transmit Ethernet ...

Page 16: ...M configuration software as an alter native to a FIBRO USB Bluetooth LE stick 5 2 7 Ethernet interface The Ethernet interface has no function and should not be connected 1 2 4 5 3 X01 plug M12 pin 4 pole A coded Voltage supply Function Pin 1 24V 24V DC 20 supply Voltage supply Pin 2 24V 24V DC 20 supply Voltage supply Pin 3 0V 0V supply Reference potential Pin 4 0V 0V supply Reference potential X2...

Page 17: ...ailed Bluetooth Bluetooth communication status The LED blinks green if there is no communication with FIBRO devices WPM pressure sensors or WPM data holders The LED shines green if there is communication between the CPU and Bluetooth Gateway Pairing status LED is out if there is no pairing The LED blinks green if the pairing process is active The LED shines green steadily if the WPM Gateway is con...

Page 18: ... 3 1 1 Status information at digital outlets Outlet signal Status Description D0_OUT Signal light is green status is ok On All statuses of all connected WPM pressure sensors are in order Blinking During active tool monitoring at least one moni tored sensor did not receive any information for a period exceeding 120 seconds D1_OUT Signal light is orange status is warning On At least one connected WP...

Page 19: ...eady for opera tion and a tool is connected Open WPM Gateway is not ready for opera tion or no tool is connected REL_WARN_IN Two way switch relay 2 24V Supply for switch relay 2 NREL_WARN_OUT NC warning Closed WPM system no warning detected REL_WARN_OUT N O contact warning Closed WPM system warning detected REL_ERR_IN Two way switch relay 2 24V Supply for switch relay 3 NREL_ERR_OUT NC relay 3 Clo...

Page 20: ...inlet D0_IN switches the WPM Gateway to pairing mode In this operating mode the WPM Gateway waits for the confirmation of a WPM data holder which is triggered by the button Login being pressed The digital outlet D3_OUT makes a connected display blink X72 plug 5 pole pin M12 A Digital inlets Function Pin 1 D0_IN 24V Digital inlet 0 Key switch for release Pairing initiated by the WPM data holder Hig...

Page 21: ...lamp connected to the outlet D3_Out blinks until all configured devices have been rec ognised 6 If the WPM Gateway does not find all the WPM pressure sensors configured for the WPM data holder the pairing is terminated The Gateway LED shines red steadily D3_out is set to 0 The relay outlet REL_ERR_OUT is closed 7 After successful pairing the WPM Gateway then monitors the pressing tool assigned to ...

Page 22: ...igure a PLC or a fieldbus that information is part of the respective PLC or fieldbus master description Every PLC has its own procedure NOTICE Changing the PLC configuration of unknown systems Systems are specifically configured The following can happen in the event of an error The system stands idle The system may work incorrectly The system is damaged The PLC programme is damaged 6 3 3 1 EtherCA...

Page 23: ...orm a pairing or which WPM data holder is currently being monitored Command Confirmation of the command performed TXPDO2 Tool Data Actual values of the currently selected WPM data holder These values relate to the index of the selected WPM data holder displayed in Active Tool Tx PDO1 If Active Tool in TxPDO1 is 0 the data are invalid State Device status Bit Meaning 0 0x01 Warning message 1 0x02 Al...

Page 24: ...d WPM pressure sensor displayed in Active Sen sor TxPDO1 If Active Sensor in TxPDO1 is 0 the data are invalid State Device status Pressure Last measured pressure value of the WPM pressure sensor in bar Temperature Last measured temperature of the WPM pressure sensor in C Battery Last measured battery voltage of the WPM pressure sensor in mV Serial Number Serial number of the WPM pressure sensor RS...

Page 25: ...ex in Active Sensor is set the data of the WPM pressure sensors assigned to the WPM data holder can be read If Active Tool in TxPDO1 is 0 Active Sensor can be used to read the data from all the WPM pressure sensors received via Bluetooth Command Sends a command to the WPM Gateway The following commands are defined Bit Meaning 0 0x01 Digital inlet D0_IN 1 0x02 Digital inlet D1_IN 2 0x04 Digital inl...

Page 26: ...ll the data and creates its own local list in the PLC which can then be easily visualised as needed If pressing tools are removed from the list in the WPM Gateway no reception the list is reconstructed by the WPM Gateway The local copy is adapted by cyclically addressing and reading out the list via the PLC Filters and forms of sorting are used for the local list in the PLC 6 3 3 3 Reading the dat...

Page 27: ...ation depends on the number of assigned WPM pressure sensors the WPM pressure sensor programming the WPM data holder programming and the reception strength of the Bluetooth signal It can last from several seconds to several minutes After successful activation the gateway deletes bit 4 in Tool State TxPD01 and activates bit 5 in Tool State TxPD01 pairing process completed tool monitoring active The...

Page 28: ...ending 1 in Command RxPDO1 to the Gateway Gateway acknowledges the command in TxPDO1 Gateway sets bit 4 in TxPDO1 active pairing process The gateway uses Bluetooth to deactivate all the WPM pressure sensors assigned to the WPM data holder sets them back to sleep mode After successful deactivation the gateway deletes bit 4 in TxPD01 pairing completed tool monitoring deactivated The gateway sets the...

Page 29: ... used to send the special command 74 The WPM Gateway acknowledges the command with 74 in Command TxPDO1 After receiv ing the acknowledgement the command 0 must be sent via Command RxPDO1 Active Sensor RxPDO1 can be used to actuate the individual signals Bit Signal 0 0x0001 REL_RUN 1 0x0002 REL_ERROR 2 0x0004 REL_WARN 3 0x0008 4 0x0010 D0_OUT 5 0x0020 D1_OUT 6 0x0040 D2_OUT 7 0x0080 D3_OUT 8 0x0100...

Page 30: ...on software with no restrictions provided there is a suitable li cense file in the gateway Please observe the WPM configuration software operating instructions when using it No actions and no configurations are performed for the WPM Gateway using the USB interface As long as the WPM configuration software populates the radio interface the WPM Gateway does not function The WPM Gateway does not moni...

Page 31: ...rs without voltage sup ply NOTICE Maintenance with lithium metal battery Lithium is a hazardous material There is a risk of fire Do not create a short circuit Do not mechanically damage the battery Do no recharge the battery NOTICE Electric voltage Perform work on the device only when there is no voltage Destruction of electronics Risk of short circuit Damage to connected devices NOTICE Open elect...

Page 32: ...the battery properly The battery consists of lithium metal cells Lithium is a valuable raw material and a hazardous material Improper disposal may cause environmental damage and may be prosecuted The battery must be removed from the device The battery must be disposed of according to the pertinent customary national and regional laws and guidelines The local regulations on proper waste recovery or...

Page 33: ... with seal Size 54 mm x 108 mm x 180 mm Weight 0 7 kg Plastic housing PA6 Flange plate Aluminium Display Status LED Radio technology Bluetooth LE 4 0 2 4GHz Fieldbus EtherCAT Digital outlets 24V DC 20 max 0 5A per outlet Digital inlets 24V 20 Relays 24V DC 20 max 0 5A per switch Scope of applica tion This product is intended only for industrial use in the territory of the European Union and in cou...

Page 34: ...34 40 Operating instructions EtherCatWPM Gateway Fieldbus Technical data 9 2 Technical drawing ...

Page 35: ...Operating instructions EtherCatWPM Gateway Fieldbus 35 40 Indexes 10 INDEXES 10 1 Third party products The product contains no components from third party companies ...

Page 36: ...xing 26 N nominal pressure 11 normal operation 20 31 O old device disposal system 32 operating status 17 outlet digital 13 18 29 P pairing 20 27 Pairing 12 13 17 18 18 pairing mode 21 PLC 22 PLC configuration 22 PLC programme 26 Power consumption 33 Protection class 33 R Reference potential 12 13 16 20 relay 19 relays 14 18 29 Relays 33 S safety information 5 Safety informations 8 Signal bar 8 Sig...

Page 37: ...Operating instructions EtherCatWPM Gateway Fieldbus 37 40 Appendix 11 APPENDIX 11 1 Personal notes ...

Page 38: ...38 40 Operating instructions EtherCatWPM Gateway Fieldbus Appendix ...

Page 39: ...Operating instructions EtherCatWPM Gateway Fieldbus 39 40 Appendix ...

Page 40: ...ia com FIBRO ASIA PTE LTD Business Area Standard Parts 9 Changi South Street 3 07 04 Singapore 486361 Singapore T 65 65 43 99 63 info fibro asia com 11 2018 Order No 2 7544 00 0718 0100000 FIBRO INC Business Area Standard Parts 39 Harrison Avenue Rockford IL 61104 USA T 1 815 2 29 13 00 info fibroinc com FIBRO SHANGHAI PRECISION PRODUCTS CO LTD Business Area Standard Parts 1st Floor Building 3 No ...

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