Fiat Professional E-DUCATO Quick Manual To Repairs Download Page 1 | Manualshive

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Fiat professional

Quick guide to Repairs

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Summary of Contents for Professional E-DUCATO

Page 1: ...Fiat professional Quick guide to Repairs...

Page 2: ...V battery flat 4 3 Immobilisation 4 4 Stabilisation 4 5 Securing a vehicle safe after a breakdown 4 6 Making the vehicle safe after an accident if the airbags were NOT deployed 4 7 Making the vehicle...

Page 3: ...E DUCATO Vehicle identification 1 External recognition elements 1 Vehicle identification...

Page 4: ...description 2 2 1 Electrical system functional diagram A Charging port B High voltage batteries C High voltage electric compressor D Electric heater E Voltage converter F Traction electric motor 2 Tec...

Page 5: ...igh voltage batteries supply power to the electric motor and supply the high voltage auxiliary devices heaters electric climate control compressor etc The electronic converter that powers the 12V syst...

Page 6: ...High voltage distribution unit The high voltage batteries are lithium ion Lithium ion batteries provide the following benefits are much lighter than other types of chargeable batteries of the same si...

Page 7: ...led the electric climate control compressor is automatically activated even when the passenger compartment cooling function is not operating The high voltage battery is cooled by a specific liquid tha...

Page 8: ...battery components to come into contact with bracelets necklaces or any metal objects worn 4 Do not open modify or remove the high voltage battery cover any gases released may be harmful and flammabl...

Page 9: ...ent Do not breathe the vapours Ventilate the area in case of leakage if necessary Contact with the electrolyte causes skin burns and serious eye injury If swallowed inhaled or in contact with skin or...

Page 10: ...rnal impedance 35 mOhm AC 1000 Hz Height 65 1 mm Width 18 5 mm Weight 48 g Motor Resolver sensor Description Data Description Data Peak power 90 kW Type magnetoresistive Rated power 55 kW Number of po...

Page 11: ...ge batteries and when the system is active the components are then powered at high voltage Observe the warning messages on the labels on the vehicle when ac cessing the zones where HV wires are presen...

Page 12: ...voltage components have a label indicating this danger WARNINGS In case of fault damage or fire to the vehicle the components of the electrical system can be live and the high voltage battery can be...

Page 13: ...for the occupants of the vehicle and for the Rescue Services to prevent any risk of electric shock RISK OF SERIOUS INJURY OR ELECTRIC SHOCK THAT COULD CAUSE DEATH WARNING Apply the safety procedures...

Page 14: ...carefully read and comply with the general instructions for working in safety on hybrid electric vehicles and use suitable general equipment and personal protective equipment PPE Failure to follow all...

Page 15: ...ry or death Protective eyewear visor Clothes made of natural fibres Hand tools with HV certification and a dielectric barrier of not less than 1000 Volts Certified and unexpired rubber gloves Insulati...

Page 16: ...European standards EN 166 Personal eye protection Specifications EN 170 Personal eye protection Ultraviolet filters The absence of voltage is detected using a tester The measurement must be carried ou...

Page 17: ...control or insert and turn the metal insert A in the driver s door lock clockwise to unlock all the doors 4 2 Accessing the passenger compartment with 12V battery flat With the 12V battery flat or dis...

Page 18: ...E DUCATO Securing the vehicle 16 4 3 Immobilisation With the vehicle stationary press the brake pedal Set the gear selector to position N Engage the parking brake...

Page 19: ...breakdown IMPORTANT IMPORTANT INFORMATION FOR DEACTIVATING THE HIGH VOLTAGE SYSTEM Use personal protective equipment see Chap 3 DO NOT CUT OR TAMPER WITH ORANGE CABLES AND CONNECTORS The orange cable...

Page 20: ...CONNECTED Turn the key off Remove cover A Access the black green connector HVIL port Open the HVIL port as follows 1 Press the red release tab downwards 2 Slide the internal body to the end of its tra...

Page 21: ...ver Check that there is no 12V power by operating the acoustic warning devices horn on the steering wheel which must not sound If the acoustic warning devices do sound proceed as follows lift the prot...

Page 22: ...gh voltage system capacitor to discharge to avoid electrocution 4 6 Making the vehicle safe after an accident if the airbags were NOT deployed ATTENZIONE IMPORTANTI INFORMAZIONI PER DISATTIVARE L IMPI...

Page 23: ...hicle safe after an accident if the airbags were deployed IMPORTANT IMPORTANT INFORMATION FOR DEACTIVATING THE HIGH VOLTAGE SYSTEM Use personal protective equipment see Chap 3 DO NOT CUT OR TAMPER WIT...

Page 24: ...or and cut the cable near the pillar near the yellow label Open the bonnet using the lever in the passenger compart ment A Release the lever B lift the bonnet and hold it in the open position with the...

Page 25: ...ecuring the vehicle 23 WARNING Before starting the emergency rescue procedures make sure the vehicle is de energised and wait 5 minutes for the high voltage system capacitor to discharge to avoid elec...

Page 26: ...ere is no danger in touching the water or the bodywork of the submerged vehicle Accident victims can be rescued even when the vehicle is still in contact with water IMPORTANT As a precaution when work...

Page 27: ...icle 25 Protective gloves and visor must be worn Operate as shown in step 4 3 IMPORTANT Avoid any skin contact with the water coming out of the traction battery RISK OF SERIOUS INJURY OR ELECTRIC SHOC...

Page 28: ...The vehicle may still present an electrocution risk following a fire IMPORTANT DO NOT touch damaged orange cables or damaged high voltage components with your bare hands RISK OF SERIOUS INJURY OR ELEC...

Page 29: ...le it is possible to act manually by operating a special emergency unlocking device located on the left side of the handbrake lever and performing the operations described below acting on the central...

Page 30: ...n auxiliary 12V battery is never permitted Risk of damaging the electrical system of the vehicle Contact a Fiat Dealership STARTING WITH FLAT HIGH VOLTAGE BATTERIES AND 12V BATTERY Jump starting is NO...

Page 31: ...n accident 6 1 Tow ring The tow ring provided with the vehicle is located in the storage pocket in the front door Couple the front tow ring as follows release the cap A take the tow ring out of its ho...

Page 32: ...Towing the vehicle after a breakdown The vehicle can only be towed with the front wheels raised or with all wheels on the ground driver on board ignition key in MAR position and e shifter in N H posit...

Page 33: ...sses When securing the vehicle to a tow truck do not attach to front or rear suspension components Damage to your vehicle may result from improper towing WARNING If a vehicle is towed without complyin...

Page 34: ...t be observed in the case of an accident Park the vehicle at a safe distance 15 metres from other ve hicles Delimit the storage area with cones and chains with visible signs 7 2 Safety information Pla...

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