Festo YJKP 0.8 Instructions, Assembly, Installation Download Page 3

Page: 3 / 36

Festo — YJKP — 2019-01e

About this document................................................................................................... 4

1.1

Applicable documents.................................................................................................. 4

Safety........................................................................................................................... 5

2.1

Intended use................................................................................................................ 5

2.2

Foreseeable misuse...................................................................................................... 5

2.3

Training of qualified personnel..................................................................................... 5

Further information..................................................................................................... 5

Service..........................................................................................................................6

Product overview......................................................................................................... 7

Transport..................................................................................................................... 8

Mounting..................................................................................................................... 9

7.1

Preparation................................................................................................................... 9

7.2

Assembly...................................................................................................................... 9

Installation.................................................................................................................. 11

8.1

Safety............................................................................................................................ 11

8.2

Electrical installation - cables....................................................................................... 12

8.3

Electrical installation CECC-X-M1-YS............................................................................. 16

8.4

Electrical installation CMMP-AS.................................................................................... 23

8.5

I/O interface for STO [X40]............................................................................................ 26

Commissioning............................................................................................................ 27

Maintenance................................................................................................................ 29

10.1

Safety............................................................................................................................ 29

10.2

Maintenance work........................................................................................................ 29

10.3

Cleaning....................................................................................................................... 29

Repair........................................................................................................................... 29

Dismounting................................................................................................................ 30

Disposal........................................................................................................................30

Technical data............................................................................................................. 30

Table of contents

Summary of Contents for YJKP 0.8

Page 1: ...8095980 YJKP Servo Press Kit 8095980 2019 01e 8095982 Instructions Assembly Installation...

Page 2: ...Translation of the original instructions CANopen EtherNet IP MODBUS OPC UA PI PROFIBUS PROFINET are registered trademarks of the respective trademark owners in certain countries 2 Festo YJKP 2019 01e...

Page 3: ...Transport 8 7 Mounting 9 7 1 Preparation 9 7 2 Assembly 9 8 Installation 11 8 1 Safety 11 8 2 Electrical installation cables 12 8 3 Electrical installation CECC X M1 YS 16 8 4 Electrical installation...

Page 4: ...Servo motor EMMS AS 140 operating instruc tions www festo com sp Motor controller CMMP AS M0 user docu mentation www festo com sp Controller CECC X M1 user documentation www festo com sp Encoder cabl...

Page 5: ...original condition without unauthorised modifications Within the limits of the product defined by the technical data in an industrial environment permanently mounted 2 2 Foreseeable misuse Constructio...

Page 6: ...4 Service Contact your regional Festo contact person if you have technical questions www festo com Service 6 Festo YJKP 2019 01e...

Page 7: ...NEBM 8 LAN cable not in scope of delivery 9 Connecting cable NEBC S1WA9 P 1 5 N BB L2G4 10 Controller CECC X M1 YS 11 Memory card 12 Motor controller CMMP AS 13 Connecting cable NEBC S1G25 P 1 5 N LE6...

Page 8: ...e the labelling and information on unpacking shown on the packaging Unpack the product with at least 2 persons present Use appropriate tools Parts of the packaging are large and heavy Do not let any p...

Page 9: ...ctric cylinder may need to be dismantled Mounting surface The mounting surface must exhibit the following characteristics torsionally rigid free of stress sufficient strength to absorb the maximum for...

Page 10: ...ccompanying documentation Axial kit EAMM A assembly instructions www festo com sp Assemble the axial kit EAMM A Assemble the parallel kit EAMM U Fig 5 Parallel kit EAMM U Pay attention to the accompan...

Page 11: ...M1 YS www festo com sp 3 Assemble the CMMP AS Accompanying documentation for the CMMP AS www festo com sp Up to date information on the accessories www festo com catalogue 8 Installation 8 1 Safety W...

Page 12: ...ssembled on the open cable ends Sensor SKDA Controller CECC X M1 YS Connection Pin Wire colour1 Use Pin Connection X19 1 BN 24 V DC Power supply for sensor X19 0 1 2 WH Not used 3 BU Input 4 20 mA Eva...

Page 13: ...9 P 1 5 N BB L2G4 The connecting cable connects the CANopen interface X4 of the motor controller with the CANopen interface X18 of the controller The cable is readily assembled 1 Insert the plug into...

Page 14: ...h the table If a customer specific connecting cable is used the following PIN must also be laid Motor controller CMMP AS M0 Provided by the cus tomer Connection X1 Pin Wire colour1 Use Connection 3 11...

Page 15: ...he connection X6 of the servo motor 2 Place the open cable ends in accordance with the table in the connection X6 of the motor control ler Encoder cable NEBM M12W8 E N S1G15 NEBM T1G8 E N G1G15 The en...

Page 16: ...X5 for digital outputs 9 CANopen interface X18 10 Digital outputs X20 11 Digital inputs X17 12 Analogue inputs X19 Fig 10 Interfaces lower NOTICE Material damage as a result of using the wrong connect...

Page 17: ...uded in the scope of delivery of the kit Tab 8 Connection and plug Power supply X1 WARNING Risk of injury due to electric shock For the electric power supply use only PELV circuits that ensure a relia...

Page 18: ...tion X5 of the controller I O interface X2 X3 X4 Terminal Connection Use X2 0 X2 7 8 digital inputs Configurable as step enabling condition in the sequencer of the press process DI1 DI81 X3 0 Start th...

Page 19: ...controller through this interface during the run time of the system A requirement for this is integration of the CECC X M1 YS in the local network Minimum requirements for a PC tablet Web browser wit...

Page 20: ...bit 01 X17 0 2 Input DI9 Program selection bit 0 X17 0 3 GND logic Power supply GND sensor for program selection bit 0 X17 1 1 24 V DC Power supply 24 V DC sensor for program selection bit 1 X17 1 2...

Page 21: ...outputs relates to GND of the power supply X5 All outputs are protected against short circuit and thermal overload NOTICE Material damage or loss of function due to incorrect I O circuitry All digital...

Page 22: ...press activated X20 5 2 Not assigned X20 6 1 Signal P Program step com pleted X20 6 2 Not assigned X20 7 1 X20 7 2 Not assigned 1 SSR Solid State Relay 2 For details see online help Tab 13 Terminal al...

Page 23: ...mware download 2 Activation of CANopen terminating resistor 3 CANopen interface X4 4 Ethernet interface X18 5 7 segments display 6 Reset button 7 Status LEDs 8 Digital I O interface for control of the...

Page 24: ...1 Digital control interface X1 2 Power supply X9 3 PE connection Fig 13 Interfaces upper Installation 24 Festo YJKP 2019 01e...

Page 25: ...Ds show the operating status of the motor controller Status LED Meaning Ready Error Status Enable Enable CAN CAN bus status indication Tab 14 Status LEDs Overview of connection and plug cable CMMP AS...

Page 26: ...this application 1 Set switch S2 to the position 0 2 Set switch S3 to the position 0 Power supply X9 Connect the power supply in accordance with the table 1 1 Applicable documents Force range Power s...

Page 27: ...l for auxiliary power supply Tab 18 Assignment X40 I O interface for STO Circuitry with use of the STO safety function X40 To work safely with the STO safety function safe torque off please observe th...

Page 28: ...445 SMB TCP 4840 443 OPC UA TCP Tab 19 Ports for servo press controller Preparation with the FFT 1 Preparation with the FFT set network parameters of the controller CECC X M1 YS 2 Set network paramete...

Page 29: ...of the force sensor With the parallel kit check the toothed belt for wear and pretension If the toothed belt breaks the axis can fall down in an uncontrolled manner At least once a year depending on...

Page 30: ...on of the centre of gravity Details on handling the individual components of the kit are described in separate documents www festo com sp 13 Disposal ENVIRONMENT Send the packaging and product for env...

Page 31: ...DA AB 0 8 1 5 4 7 12 17 Max overload kN 1 5 3 75 11 25 15 30 37 5 Scanning frequency Hz 1000 Accuracy of measure ment FS 0 25 1 The system can permanently press with nominal force against a component...

Page 32: ...or controller CMMP AS C2 3A M0 C5 3A M0 C5 11A P3 M0 C10 11A P3 M0 Nominal voltage V DC 24 20 Nominal current 1 A 0 55 0 65 1 Max current for hold ing brake A 1 2 Type of mounting Screwed onto sub bas...

Page 33: ...82 3 163 7 393 11 123 Additional weight per 100 mm stroke kg 0 33 0 47 0 65 0 87 1 55 1 93 Force sensor Force sensor SKDA AB 0 8 1 5 4 7 12 17 Basic weight kg 0 2 0 2 0 3 0 3 0 7 0 7 Connecting kit Pa...

Page 34: ...relevant standard parts such as threaded pins circlips and clamping sleeves which are usually only available on the market in a phosphated or burnished version and possibly oiled as well as to ball be...

Page 35: ......

Page 36: ...ization is prohibited Offenders will be liable for damages All rights reserved in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG Ruiter Stra e 82 73734 E...

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