Festo FB16 Electronic Manual Download Page 147

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5.3 TESTING THE VALVES

WARNING
Switch off the compressed air supply before
testing the valves.

You thereby avoid undesired or dangerous
movement of the actuators.

CAUTION

•

This test function runs automatically within
the terminal. All valves are switched on and
off cyclically.

•

None of the programmed locking or switch-
ing conditions will be taken into account.

The terminal makes the following test routines
available with which all the valves are switched
on and off cyclically:

Test routine

Meaning

Parallel

All valves are switched on and off
simultaneously at 1 s intervals.

Serial

All valves are switched on and off one
after the other at 1 s intervals.

Fig. 5/7: Selectable test routines

VIFB16 - 03/05

5. Diagnosis/error treatment

0506b

5-9

Summary of Contents for FB16

Page 1: ...rminal type 03 05 Electronics Manual Field bus connection FB16 Only valid in agreement with the printed documentation accompanying the product Compare this edition code Field bus protocols FIPIO stand...

Page 2: ...VIFB16 03 05...

Page 3: ...opying distribution and utilization of this document as well as the communication of its contents to others without expressed authoriza tion is prohibited Offenders will be held liable for the payment...

Page 4: ...Order no 164222 Title MANUAL Designation P BE VIFB16 03 05 GB VIFB16 03 05 II 0506b...

Page 5: ...3 System structure 1 3 Type 03 Description of components 1 5 Type 05 Description of components 1 9 Description of the functions 1 11 Chapter 2 FITTING 2 1 2 1 FITTING THE COMPONENTS 2 3 Input output m...

Page 6: ...9 Setting the field bus address connection point 3 11 Setting HOLD STOP error reaction of the outputs 3 13 3 2 1 Type 03 Connecting the operating voltages 3 14 3 2 2 Type 05 Connecting the operating v...

Page 7: ...UE CONTROLERS XTEL SOFTWARE 4 19 4 2 1 General notes on configuring for valve terminals 4 19 Field bus address Connecting point 4 19 FIPIO standard profile for Festo valve terminals 4 21 4 2 2 Install...

Page 8: ...3 2 Commissioning under ORPHEE APRIL controllers 4 42 Software version required 4 42 Selecting the controller and the processor 4 42 Entering the valve terminal 4 43 Configuring valve terminals 4 44...

Page 9: ...ition of status bits 5 13 5 5 DIAGNOSIS VIA THE FIELD BUS with XTEL 5 14 General 5 14 System bits and system words 5 15 STATUSA Module diagnosis 5 16 Validity of the inputs RD register 5 18 XTEL Diagn...

Page 10: ...raphs A 8 Calculating with a formula A 10 EXAMPLES OF CIRCUITRY A 12 Operating voltage connection type 03 A 12 Operating voltage connection type 05 A 13 4 input module PNP A 14 8 input module PNP A 15...

Page 11: ...ns of the input modules Use the valve terminals only as follows as designated in the instructions in technically faultless condition without any modifications The specified limit values for pressures...

Page 12: ...techni cians who are trained in control and automat ion technology and who have experience in installing commissioning programming and diagnosing programmable logic controllers PLC and field bus syste...

Page 13: ...nction is made between the following instructions WARNING This means that personal injury or damage to property may occur if these instructions are not observed CAUTION This means that damage to prope...

Page 14: ...ted actuators High electric voltage or undefined switching states of the electronic components which affect the connected circuits Electrostatically vulnerable components which will be destroyed if th...

Page 15: ...ric I Os Node Field bus node Valve sub base S sub base D sub base ISO sub base Pneumatic sub base for valves For two single valves type 03 MIDI MAXI For two double solenoid valves or mid position valv...

Page 16: ...tion of the controller and the addressing of the valve terminals for the following control addressing systems The following diagram represents an excerpt of available master modules for the FIPIO fiel...

Page 17: ...1 SYSTEM SUMMARY VIFB16 03 05 1 User instructions 0506b 1 1...

Page 18: ...STEM SUMMARY 1 1 1 1 SYSTEM SUMMARY 1 3 System structure 1 3 Type 03 Description of components 1 5 Type 05 Description of components 1 9 Description of the functions 1 11 VIFB16 03 05 1 User instructi...

Page 19: ...e following example with TSX7 FIPIO field bus Programming terminal FTX 507 TSX7 TBX Modules TSX17 Valve terminal type 03 MIDI MAXI valves and electric modules further field bus slaves Valve terminal t...

Page 20: ...ty in system structure due to separation of controller and machine valves already fitted wired pilot valve solenoid coils central compressed air supply central exhaust device already tested A field bu...

Page 21: ...5 2 single solenoid valves 5 2 double solenoid valves 5 3 mid position valves exhausted pressurized blocked blanking plates S Auxiliary pilot air 5 Pneumatic MIDI or MAXI modules pressure supply with...

Page 22: ...LED per input Input socket for two electrical inputs Two green LEDs one LED per input Node with LEDs and field bus interface detailed description in the Chapter Installation Right hand end plate Fuse...

Page 23: ...s per valve solenoid Manual override for valve coils status per valve solenoid Valve location inscription field nameplate Unused valve location with blanking plate Common pneumatic tubing connections...

Page 24: ...solenoid coil Manual override per valve solenoid coil Valve location inscription field signs Unused valve location with blanking plate Common pneumatic tubing connections Work connections 2 per valve...

Page 25: ...with opening for additional earth connection 4 Adapter plate for pneumatic modules sub bases as per ISO5599 I sizes 1 and 2 5 Pneumatic modules sub bases to be fitted with Pneumatic valves as per ISO...

Page 26: ...8 9 10 11 12 Node with LEDs and field bus interface detailed description see chapter Installation Fuse for inputs sensors pin 1 Adapter module Operating voltage connection of valve terminal type 05 Fu...

Page 27: ...ther slaves via the bus interface adaption to the field bus baud rate and protocol of the control system control of the terminal periphery 1 4 2 4 2 1 Compressed air Work air Electric signal flow Inco...

Page 28: ...coils On the individual pneumatic modules the work connections 2 and 4 have been provided for each valve location The common channels on the pneumatic end plate or specific intermediate air supply mo...

Page 29: ...2 FITTING VIFB16 03 05 2 Fitting 0506b 2 1...

Page 30: ...t modules 2 4 End plates 2 6 Hat rail clamping unit type 03 2 8 2 2 TYPE 03 FITTING THE VALVE TERMINAL 2 9 Wall fitting type 03 2 9 Hat rail fitting type 03 2 10 2 3 TYPE 05 FITTING THE VALVE TERMINAL...

Page 31: ...t of the connected actuators undefined switching states of the electronic components CAUTION The components of the valve terminal contain elements which are liable to damage by electrostatic charges D...

Page 32: ...IDI valve solenoid coils must not be bent they are not protected against alternate bending i e they will break off when bent backwards Please observe also the fitting instructions in the packet in the...

Page 33: ...last module before the end plate Do not fit more than 12 electric modules Fit the modules as follows Fit a new seal on the right hand contact sur face facing the node Fit the module as shown below Sea...

Page 34: ...ping unit The right hand end plate of the ISO valve terminal is sufficiently grounded via the screw connections and pre fitted spring contacts of the sub bases There are different types of right hand...

Page 35: ...nd 05 Connect the left hand end plate conductively to the other components via the spring contacts which are already fitted Instructions on grounding the complete valve terminal are to be found in the...

Page 36: ...agram Before fitting ensure that the fastening surfaces are clean cleaned with spirit the flat head screws are tightened 6 After fitting ensure that the levers are secured with a retaining screw 7 1 R...

Page 37: ...resonances Proceed as follows Calculate the weight of the terminal weigh or estimate General rule Make sure that the fastening surface can car ry this weight Fasten the terminal with four M6 screws as...

Page 38: ...e hat rail clamping unit against unintentional loosening opening PLEASE NOTE If fitted in a horizontal position and with a non vibrating load the hat rail clamping unit need not to be fastened with sc...

Page 39: ...rminal on both sides against tilting or slipping with the hat rail clamping unit see diagram below If the terminal is fitted in a sloping position or at a point subjected to vibration use two screws 7...

Page 40: ...ances Proceed as follows Calculate the weigh of the terminal weigh or estimate General rule Make sure that the fastening surface can carry this weight ISO size 1 ISO size 2 Sub base 4 valve locations...

Page 41: ...ack of the right hand end plate with M10 thread blind hole 3 supporting angles for I O modules see fitting instructions supplied with the angles The ISO valve terminal can be fitted as desired Use was...

Page 42: ...VIFB16 03 05 2 Fitting 2 14 0506b...

Page 43: ...3 INSTALLATION VIFB16 03 05 3 Installation 0506b 3 1...

Page 44: ...ng the field bus address connection point 3 11 Setting HOLD STOP error reaction of the outputs 3 13 3 2 1 Type 03 Connecting the operating voltages 3 14 3 2 2 Type 05 Connecting the operating voltages...

Page 45: ...nic components pin 1 power supply to the outputs valves pin 2 You thereby avoid uncontrolled movements of loose tubing undesired movements of the connected actuators undefined switching states of the...

Page 46: ...med to be known Cable selection field bus cable The field bus cable is a shielded twisted pair wire Please consult the PLC manual for the controller for the type of cable to be used Cable selection op...

Page 47: ...owing chapters for the pin assignment When you have selected suitable cables con nect the Festo plug sockets according to steps 1 7 below 1 Open the plugs sockets as follows see diagram Power supply s...

Page 48: ...7 Bus cable socket PG 7 9 or 13 5 3 Remove 5 mm of insulation from the end of the cable 4 Fit the strands with cable end sleeves 5 Connnect the ends of the cables 6 Insert the connection part onto th...

Page 49: ...e tubing undesired movements of the connected ac tuators undefined switching states of the electronic components CAUTION The components of the valve terminal contain elements which are liable to damag...

Page 50: ...to the internal PC bo ards via the operating voltage cable It cannot therefore be removed completely POWER BUS I O ERR NET ERR 24VDC FUSE 2A Red LED Green LED Power supply connection Plug for field bu...

Page 51: ...clamped Tighten the Philips screws in the cover in diagonally opposite sequence Configuring the valve terminal There are four PC boards in the node Board 2 contains two LEDs and two plugs for the cab...

Page 52: ...connection point Shield Board 1 Configuration selector switches HOLD STOP Board 2 Plug for operating voltage connection Green LED Board 4 Board 3 Green LED Red LED Fig 3 3 Connection display and opera...

Page 53: ...eld bus address set PLEASE NOTE Field bus addresses may be assigned only once per field bus module Address 0 reserved for the controllers Address 63 reserved for the programming terminal Proceed as fo...

Page 54: ...62 1 62 Fig 3 5 Field bus addresses which can be set Recommendation Assign the station addresses station numbers in ascending order and adapt them to the machine structure of the system Address selec...

Page 55: ...e set as follows DIL Switch Error reaction of outputs STOP HOLD Factory setting Fig 3 6 Setting HOLD STOP DIL switch 1 Error reaction OFF STOP mode All outputs will be switched off if there is an erro...

Page 56: ...isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV circuits protection against electric shock protection against direct and indirect contact is guaranteed in accordance w...

Page 57: ...1 DC 24 V tolerance 25 external fuse recommended max 3 15 A the operating voltage for the outputs of the valves and the outputs of the output modules pin 2 DC 24 V tolerance 10 external fuse max 10 A...

Page 58: ...e permitted tolerances even during full opera tion Recommendation Use a closed loop power unit Calculate the complete current consumption according to the following table and select both a suitable po...

Page 59: ...e manufacturer specifications Current consumption of electronic components node and inputs pin 1 max 2 2 A Current consumption of outputs type 03 pin 2 24 V 10 Number of MIDI valve coils simultaneousl...

Page 60: ...of sufficient cross section to the left hand end plate if the valve terminal is not mounted on an earthed machine stand Make sure that the housing of the valve terminal and the earth cable at pin 4 ha...

Page 61: ...external 10 A fuse the supply to the electronic components and inputs should be fused externally with 3 15 A against short circuit overload recommenda tion the common tolerance of DC 24 V 10 must be...

Page 62: ...g cable for potential compensation of earth connections External fuses 10 A 0 V 3 15 A DC 24V 10 24 V Fuse for inputs sensors 2 A EMERGENCY STOP AC 230 V Fig 3 10 Example connecting a common 24 V supp...

Page 63: ...isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV circuits protection against electric shock protection against direct and indirect contact is guaranteed in accordance w...

Page 64: ...ponents and the input modules pin 1 DC 24 V tolerance 25 external fuse recommended with max 3 15 A the outputs of the valves and of the output modules pin 2 DC 24 V tolerance 10 external fuse max 10 A...

Page 65: ...l opera tion Recommendation Use a closed loop power unit Calculate the complete current consumption according to the following table and select both a suitable power unit and cable cross section Avoid...

Page 66: ..._x 0 010 A Sensor supplies _____x_____ A see manufacturer specifications Current consumption of electronic components Node and inputs pin 1 max 2 2 A Current consumption of outputs type 05 pin 2 24 V...

Page 67: ...t the housing of the valve terminal and the earth cable at pin 4 have the same potential and that no equalizing currents flow Connect an earth cable of sufficient cross section to the left hand end pl...

Page 68: ...h 3 15 A against short circuit overload recommenda tion that the operating voltage of the sensors is separately fused 2 A that the operating voltage of the valves is separately fused 4 A slow blowing...

Page 69: ...ensation of earth connections 10 A 0 V 3 15 A DC 24V 10 Connected adapter cable Operating voltage connection AC 230 V EMERGENCY STOP External fuses Fuse for valves 4 A 24 V Fig 3 14 Example connecting...

Page 70: ...the continuing field bus cable The signal cables of both plugs are connected internally with each other This permits two types of connections Connecting the field bus cable with a T adapter only one...

Page 71: ...CC4 Connection per Tap junction TSX FP ACC4 Fig 3 15 Connection variants for field bus Festo Field bus connecter PG 7 9 or 13 5 Serial connection FIPIO incoming FIPIO outgoing BUS ACC4 Variation of co...

Page 72: ...onnect the field bus cables to the appropriate pins of the bus cable socket Please observe also the connection instructions in further diagrams as well as the instructions in the PLC manual for your c...

Page 73: ...al Pin assignment Connection per branch cable Drop cable Example TAP ACC4 Trunk cable TSX FP CA xxx Drop cable TSX FP CC xxx ACC4 TAP junction TSX FP ACC4 Fig 3 17 Notes on connection FIPIO Telemecani...

Page 74: ...tage that an ACC4 connecting sock et must always be used With serial connec tion of the valve terminal the ACC4 is not required In this case however note the following separating the valve terminal fr...

Page 75: ...al Connection per branch cable Serial connection Example Telemecanique Connect the terminating resistor to the tap junction Terminating resistor cannot be attached Trunk cable TSX FP CA xxx Drop cable...

Page 76: ...off the compressed air supply the power supply to the electronic components pin 1 the power supply to the outputs valves pin 2 You thereby avoid uncontrolled movements of loose tubing undesired movem...

Page 77: ...c INPUT PNP positive INPUT N NPN negative Input module 4 inputs Input module 8 inputs Fig 3 19 Digital PNP input modules 4 8 inputs Recommendation for 8 input modules Use the Festo duo cable to connec...

Page 78: ...3 20 Input module pin assignment 4 8 inputs PNP NPN 0 V Input Ix 6 24 V 2 4 1 3 Input Ix 7 0 V Input Ix 3 24 V n c 2 4 1 3 0 V Input Ix 4 24 V 2 4 1 3 Input Ix 5 0 V Input Ix 2 24 V n c 2 4 1 3 0 V I...

Page 79: ...d off the compressed air supply the power supply to the electronic components pin 1 the power supply to the outputs valves pin 2 You thereby avoid uncontrolled movements of loose tubing undesired move...

Page 80: ...t modules of the valve terminal The outputs have positive logic PNP outputs Output module 4 outputs Fig 3 21 Digital output modules 4 outputs PNP Socket with one digital output Yellow LED per output R...

Page 81: ...of all outputs Pin assignment 4 inputs LED 0 1 2 3 Fig 3 22 Output module pin assignment 4 outputs 0 V Output Ox 3 n c n c 2 4 1 3 0 V Output Ox 2 n c n c 2 4 1 3 0 V Output Ox 1 n c n c 2 4 1 3 0 V O...

Page 82: ...VIFB16 03 05 3 Installation 3 40 0506b...

Page 83: ...4 COMMISSIONING VIFB16 03 05 4 Commissioning 0506b 4 1...

Page 84: ...he configuration data 4 7 Calculating the number of inputs outputs type 03 4 8 Calculating the number of inputs outputs type 05 4 9 Address assignment of the valve terminal 4 12 General types 03 and 0...

Page 85: ...the configuration software 4 23 Selecting the controller and the processor 4 24 Entering the valve terminal 4 24 Allocation to the STD_P device family 4 26 Configuring the valve terminal as base devi...

Page 86: ...ollers 4 42 Software version required 4 42 Selecting the controller and the processor 4 42 Entering the valve terminal 4 43 Configuring valve terminals 4 44 4 3 3 Programming under ORPHEE 4 47 Image o...

Page 87: ...e valve terminal must be configured very accurately since different configuration specifications may be necessary for each termi nal due to the modular structure Observe here also the specifications i...

Page 88: ...guration run it is important that the specifications on configuration are as complete as possible and are correct the power supply to the controller and to the connected slaves is made either simultan...

Page 89: ...ule for the configuration Module type Number of assigned I Os Single type valve sub base type 03 Double type valve sub base type 05 ISO sub base modules type 05 4 valve locations 8 valve locations 12...

Page 90: ...sum of inputs max 64 OUTPUTS 4 Number of S type sub base modules type 03 ______ 2 5 Number of D type sub base modules type 03 ______ 4 Intermediate total of 4 5 6 Check whether the sum of 4 5 can be...

Page 91: ...8 3 The 4 status bits are assigned internally automatically by the terminal They must be treated like inputs and must be added to the intermediate sum Total sum of inputs to be configured max 64 OUTP...

Page 92: ...be made between the following fitting variants valves and digital I O modules valves only digital I O modules only The basic rules described below apply to the address assignment of these fitting vari...

Page 93: ...nd up to 4 bits different cases a If the number of valve addresses can be divided by 4 without remainder continue with section 1 3 b If the number of valve addresses is not divisible by 4 without rema...

Page 94: ...py 8 addresses 2 2 Status bits The addressing of the status bits depends on the output fittings and on the configuration When the operating voltage is switched on the valve terminal automatically reco...

Page 95: ...es are still assi gned see addresses 12 13 Due to the 4 bit orientated addressing of the modular valve terminal the address of the last location is always rounded up to four full bits unless the fitti...

Page 96: ...o positions on the valve side The status bits are available in the first byte of the input see chapter 5 4 Status bits Basic rule 3 If only electrical I Os are used the address assignment is always th...

Page 97: ...This applies in the following cases If one or more pneumatic modules is are fitted removed at a later stage type 03 If an S type sub base module with single solenoid valves is replaced by a D type mod...

Page 98: ...ate air supply modules do not occupy any addresses Please unfold for page S 4 17 4 input module 8 input module 4 output module 4 output module S type sub base D type sub base Do not round up D type su...

Page 99: ...s pilot solenoid coil 14 higher value addresses pilot solenoid coil 12 4 input module 8 input module 4 output module 4 output module Single sub base Double sub base Round up Double sub base Double sub...

Page 100: ...ws low value addresses pilot solenoid coil 14 higher value addresses pilot solenoid coil 12 4 input module 8 input module 4 output module 4 output module Single solenoid valve Double solenoid valve Do...

Page 101: ...dresses are permissable Addresses 1 to 62 for the field bus slaves val ve terminals Address 0 is reserved for the master SPS TSX Model 40 Address 63 is reserved for the programming terminal The field...

Page 102: ...ll no longer be addressed by the bus To implement valve terminals to the FIPIO bus the valve terminal must be configured with the standard FIPIO profile in a planning software Depending on your contro...

Page 103: ...a Festo valve terminal with FB16 as follows as STD_P device family as basic device standard profile FSD_C8 Here FSD FSD_P Standard profil C8 Compact device field bus slave with 8 Input words and 8 Ou...

Page 104: ...XTEL from Version 53 contains the device reference basic device FSD_C8 as stand ard XTEL V6 and PL7 3 V6 The processors of series 7 TSX model 40 with integrated FIPIO field bus module support the devi...

Page 105: ...quired to configure a Festo valve terminal Start the configuration software CONF in the Station tools window On being called up the configuration software displays the following screen Fig 4 8 XTEL CO...

Page 106: ...are the field bus configuration windows generally accessible Entering the valve terminal Now configure the valve terminal as follows Select Config remote I O from the Configure menu In the screen Con...

Page 107: ...occupied by a field bus slave with the exception of fields 0 and 63 which are reserved for the controller or the programming terminal The fields are selected with the cursor keys or the mouse The numb...

Page 108: ...ust be allocated to the STD_P device family PLEASE NOTE When used with XTEL V52 the STD_P device family is available only if the disk TXT R CTG V5 2 catalog has first been installed When used with XTE...

Page 109: ...uring the valve terminal as base device FSD C8 Under Base select the defined device reference FSD C8 for the valve terminal Fig 4 10 STD_P device configuration screen VIFB16 03 05 4 Commissioning 0506...

Page 110: ...ld is used to select the device reference belonging to the valve terminal Parameters Clicking on this button gives access to the parameter definition screen see following figure Defining the parameter...

Page 111: ...is is satisfactory for standard applications in pneumatics The valve terminal also supports the alterna tives AUX0 AUX1 and FAST The task priority establishes the cycle time with which the valve termi...

Page 112: ...nd 62 Base This data field which cannot be changed holds the device reference and description for the valve terminal TASK Input field for selecting the priority FAST MAST AUX0 AUX1 with which the valv...

Page 113: ...the outputs of the valve terminals Access to these objects is only possible if re configuration is first carried out with the software tool PL7 3 The following procedure should therefore be followed...

Page 114: ...ds which are the image of the valve terminal outputs max 64 write 16 bit words STATUSA 1 word which exchanges diagnostic data with the valve terminal read 1 16 bit word ERROR error bit set to 1 when t...

Page 115: ...lways 0 for the valve terminal address of the valve terminal on the FIPIO bus 1 to 62 in decimal format For a word access RIWx 0 y Word number 0 to 7 module number always 0 for the valve terminal addr...

Page 116: ...n hexadecimal format Word number 0 to 7 module number always 0 for the valve terminal address of the valve terminal on the FIPIO bus 1 to 62 in decimal format For a word access ROWx 0 y Word number 0...

Page 117: ...1 0 Object RIW x 0 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Object RIW x 0 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 Object RIW x 0 3 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48...

Page 118: ...6 5 4 3 2 1 0 Object ROW x 0 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Object ROW x 0 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Object ROW x 0 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 O...

Page 119: ...4 RIW7 0 0 5 RIW7 0 0 6 RIW7 0 0 7 ROW7 0 1 4 RWW7 0 1 5 ROW7 0 1 6 RWW7 0 1 7 ROW7 0 1 0 ROW7 0 1 1 ROW7 0 1 2 ROW7 0 1 3 ROW7 0 0 0 ROW7 0 0 1 ROW7 0 0 2 ROW7 0 0 3 ROW7 0 0 4 ROW7 0 0 5 ROW7 0 0 6...

Page 120: ...to be differentiated STOP the outputs of the valve terminal are switched off on every event error HOLD in certain cases the outputs retain their current status The following table shows the events on...

Page 121: ...sses are permitted Addresses 1 to 62 for the field bus slaves val ve terminals Address 0 is reserved for the master PLC APRIL 5000 Address 63 is reserved for the programmer The field bus slaves connec...

Page 122: ...rminal will no longer be addressed by the bus Before the valve terminal can be connected to the FIPIO bus it must be included in the system configuration of the relevant application The following soft...

Page 123: ...igure a Festo valve terminal with FB16 as follows Device family STD_P Standard profile FSD_C8 This means FSD standard profile C8 compact device field bus slave with 8 input words and 8 output words N...

Page 124: ...the field bus slaves on the FIPIO bus can be found in the appendix on the ORPH E docu mentation ORPHEE V6 2 ORPHEE DIAG no TEM10000 10800F PLEASE NOTE The software packages are subject to modifi cati...

Page 125: ...rder to enter a valve terminal as device family STD_P on the FIPIO Enter the number of the field bus address 1 to 62 in the menu which follows Select Device reference FSD_C8 fo the Fe sto valve termin...

Page 126: ...ore entries e g parameter entries proceed as follows Use the arrow keys to select the valve termi nal in the list Press ENTER or double click with the mou se or select the menu Parameters Parameters a...

Page 127: ...nt entry line This text is later visible e g in the dynamic display Here you can enter in particular the device names e g Festo valve terminal belonging to the device reference Input tabulation Fault...

Page 128: ...words of type MW from which the states of the outputs are transferred cyclically from the controller to the valve terminal The various MW are described in the chapter Image of the outputs of the valv...

Page 129: ...s MWn to MWn 7 Input tabulation Fault Error word Shows an update error in the image of the inputs of a valve terminal A value other than zero indicates that the values contained in the input table are...

Page 130: ...29 28 27 26 25 24 23 22 21 20 19 18 17 16 MW n 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 MW n 3 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 MW n 4 Reserved not used by the valve terminal...

Page 131: ...ontents of this input table are only valid when the error word of the input tables Input tabulation Fault is 0 In all cases where it is not 0 the input table retains the last correctly received value...

Page 132: ...1 20 MW n 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MW n 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 MW n 2 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 MW n 3 63 62 61 60 59 58 57 56 55 54 53...

Page 133: ...ined field bus address Addresses of the table MW n 0 7 Assignment of the output table of a valve terminal 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 MW 1200 15 14 13 12 11 10 9 8 7 6 5 4 3...

Page 134: ...MW 1213 MW 1214 MW 1215 MW 1216 MW 1217 Digital inputs fields 0 11 These fields contain the current status logic 0 or 1 which has been read from the physically existing inputs condition error word of...

Page 135: ...atus bits MW1210 X14 MW1210 X15 MW1210 X12 MW1210 X13 MW1210 X10 MW1210 X11 MW1210 X8 MW1210 X9 MW1210 X4 MW1210 X5 MW1210 X6 MW1210 X7 MW1210 X0 MW1210 X1 MW1210 X2 MW1210 X3 MW1210 X6 MW1210 X7 MW12...

Page 136: ...e MW in the entry field Input tabulation fault Contents of Input tabulation fault in hexadecimal form Meaning 16 0000 The inputs are valid and stored in the current status in the input table Input tab...

Page 137: ...tches in the field bus node of the valve terminal for this purpose see chapter 3 2 Setting HOLD STOP STOP the outputs of the valve terminal are switched off at each event error HOLD in certain cases t...

Page 138: ...VIFB16 03 05 4 Commissioning 4 56 0506b...

Page 139: ...5 DIAGNOSIS AND ERROR TREATMENT VIFB16 03 05 5 Diagnosis error treatement 0506b 5 1...

Page 140: ...TATUS BITS 5 11 Position of status bits 5 13 5 5 DIAGNOSIS VIA THE FIELD BUS with XTEL 5 14 General 5 14 System bits and system words 5 15 STATUSA Module diagnosis 5 16 Validity of the inputs RD regis...

Page 141: ...field bus module cyclically as inputs with the normal inputs The LEDs show configuration error hardware error bus error etc The diagnostic word must be user program controlled acyclically read and eva...

Page 142: ...n 1 on Operating status normal or operating status normal but valves do not switch Possible causes opearting voltage of outputs outside permitted tolerance range or off compressed air supply not corre...

Page 143: ...number of I Os not supported by protocol type of module not permitted reduce number of I O modules reduce number of I Os installed use only permitted module types flashing short off Hardware fault Se...

Page 144: ...ng Yellow out Basic position Logic 0 no signal Yellow alight Switch position or basic position Logic 1 signal applied Logic 1 but Operating voltage of outputs is outside permitted tolerance range DC 2...

Page 145: ...sic position Logic 0 no signal Yellow alight Switch position or basic position Logic 1 signal applied Logic 1 but operating voltage of outputs is outside permitted tolerance range DC 21 6 V 26 4 V or...

Page 146: ...en LEDs The red LEDs of the outputs indicate short circuit or overload of the relevant output Red LEDs Short circuit overload display of outputs Yellow LEDs switching status display of outputs Green L...

Page 147: ...cally None of the programmed locking or switch ing conditions will be taken into account The terminal makes the following test routines available with which all the valves are switched on and off cycl...

Page 148: ...witches as follows 8 Start the test routine Set DIL switch elements to ON If errors occur when the test routine is started the red LED on the node will flash quickly The procedure must then be repeate...

Page 149: ...of the valve terminal are only available if the terminal is fitted with input modules The status bits are configured like inputs and always occupy the four addresses of the avai lable address range If...

Page 150: ...operating voltage connection 10 V Vsensors Vsen Monitors the supply voltage of the inputs sensors Internal fuse triggered Short circuit overload Monitors the electrical outputs of the output modules S...

Page 151: ...12 12 13 14 15 0 RIW7 0 0 C F 16 20 21 22 23 1 RIW7 0 1 4 7 20 20 21 22 23 1 RIW7 0 1 4 7 24 28 29 30 31 1 RIW7 0 1 C F 28 28 29 30 31 1 RIW7 0 1 C F 32 36 37 38 39 2 RIW7 0 2 4 7 36 36 37 38 39 2 RI...

Page 152: ...words With these diagnostic words the following error states are communicated to the control system operating voltage of the valves outputs 21 6 V Vval operating voltage of the valves outputs 10 V Vou...

Page 153: ...tributed I O fault or FIPIO device error common fault message SW116 Distributed I O fault in the task or FIPIO device error SW118 bis SW121 Remote I O fault device or FIPIO device error Each bit of th...

Page 154: ...IO bus 1 to 62 in decimal format Standard FIPIO status register This register will still be upda ted if the PLC is in the STOP status As soon as one of the bits of STATUSA goes to 1 the LED I O proces...

Page 155: ...e diagnostics information of the valve terminal has the following meaning Diagnostic information Meaning Cause Short circuit overload Monitors the electrical outputs of the output modules Short circui...

Page 156: ...trol pro gram RD Highbyte 0 VSEN error in the valve terminal input value invalid The low byte of RD is produced by the PLC CPU It relates to the cyclic updating of the inputs through the FIPIO bus If...

Page 157: ...rve for the diagnosis and adjustment of valve terminals as well as for other devices of the STD_P family It will be set just as accurately as any other device in the STD_P family You will find more de...

Page 158: ...to dynamically display the configuration in the configuration editor The various procedures are described in the appendix to the ORPH E documentation ORP H E V6 2 ORPH E DIAG no TEM10000 10800F Detai...

Page 159: ...configuration of the valve terminal and its error status are shown and evaluated as follows Fig 5 14a Device specific analysis of a valve terminal example EF3 VIFB16 03 05 5 Diagnosis error treatment...

Page 160: ...valve terminals create device specific messages only with external errors Fig 5 14b Structure of the error categories of the ORPHEE software The diagnostic information of the valve terminal has the f...

Page 161: ...ed in the configuration editor see diagram below As soon as an error is registered on the FIPIO bus e g an external error from a valve terminal control light 9 and EXT FAULT of the CPU5030 or CPU5130...

Page 162: ...rd is entered in the field Input tabulation fault as a variable of type MW Contents of Input tabulation fault in hexa decimal form Meaning 16 0000 The inputs are valid and are stored in the current st...

Page 163: ...internal fuse triggered or the complete supply voltage of the valve terminal is switched off In this case the MW words of the input table image of the inputs are no longer valid They retain their last...

Page 164: ...ad will be entered in the four status bits In order to activate the output again proceed as follows The output can than be reset at logic 1 If the short circuit still exists the output will be switche...

Page 165: ...TECHNICAL APPENDIX VIFB16 03 05 Appendix A 0506b A 1...

Page 166: ...ules A 5 Field bus A 6 Electromagnetic compatibility EMC A 6 CABLE LENGTH AND CROSS SECTION A 7 Calculating with graphs A 8 Calculating with a formula A 10 EXAMPLES OF CIRCUITRY A 12 Operating voltage...

Page 167: ...Festo Pneumatic catalog resistance table Vibrations as per DIN IEC 68 part 2 6 and IEC 721 part 2 3 transport operation use Shock as per DIN IEC 68 part 2 27 and IEC 721 3 5 mm distance at 2 8 Hz 1 g...

Page 168: ...low blowing P W 0 2 A I Inputs 24 V Operating voltage of outputs valves Pin 2 operating voltage connection Rated value protected against incorrect polarity Tolerance Residual ripple Current consumptio...

Page 169: ...rs Electrical isolation DC 0 30 V 12 5 V 7 V 5 V 11 V max 9 mA typ 5 ms 2 A slow blowing None Electronic output modules PNP Loading per digital output Current consumption at 24 V Internal consumption...

Page 170: ...ily Basic device standard profile FIPIO STD_P FSD_C8 Baud rate 1 Mbaud Cable length max 1 km without repeater max 5 km with repeater Cable type See controller manual Electromagnetic compatibility EMC...

Page 171: ...2 of the operating voltage connection to be outside the permitted tolerances Recommendation Avoid long distances between the power unit and the terminal Calculate suitable cable lengths and cross sect...

Page 172: ...e to be expected on the power unit during operation VOmin Take into consideration the inluence of load variation of the power unit the fluctuations in the primary mains voltage 3 Read the permitted le...

Page 173: ...in volt V Current I2 in ampere Cable length in metres Cross section 1 5 mm2 16 AWG 12A 14A 21 6 22 23 24 25 26 10 20 30 40 50 m 10 10 26 4 0 10A 8A 6A 4A 3A 2A VOmin in volt V Current I2 in ampere Cab...

Page 174: ...he power unit the fluctuations in the primary mains voltage 3 Enter the values in the appropriate formula The replacement circuit diagram and the ex ample explain the process AC DC 0 V VB EMERG STOP 3...

Page 175: ...age supply at power unit Current I1 Current for electronic components and inputs Current I2 Current for outputs valves A Cable cross section uniform e g 1 5 mm2 Conductance value of cables uniform e g...

Page 176: ...wer unit central power supply AC DC 3 15 A 10 A 24 V 10 24 V 10 0 V PE Electrical inputs sensors fused internally Valves must be fused externally Electrical outputs 24 V electronic components fused in...

Page 177: ...r unit e g central power supply AC DC 3 15 A 10 A 24 V 10 24 V 10 0 V PE Electrical inputs sensors fused internally Adapter cable Electrical outputs must be fused externally 24 V electronic components...

Page 178: ...ecognition Ix n c PLC I PC Ix via field bus 24 V 25 0 V 3 0 V 4 Input Ix 2 n c 1 24 V three wire sensor two wire sensor contact Green LED Ix Internal structure Pin assignment Examples of circuitry Fig...

Page 179: ...module PNP Sensor 2 Ix 1 Sensor 1 Ix Pin 1 4 3 Logic recognition Ix PLC I PC Ix 1 via field bus 24 V 25 0 V 3 0 V 4 Input Ix 2 Input Ix 1 1 24 V 2 fold distributor T adapter e g Festo duo cable Logic...

Page 180: ...ntifi cation Ix n c PLC I PC Ix 24 V 25 0 V 3 0 V 4 Input Ix 2 n c 1 24 V green LED Ix Contact Two wire sensor Three wire sensor 2 3 Pin Internal structure Pin assignment Circuitry examples Fig A 7 Ci...

Page 181: ...V 25 0 V 3 0 V 4 Input Ix 2 Input Ix 1 1 24 V Two way distributor T piece e g Festo DUO cable Logic identi fication Ix 1 PLC I PC Ix green LED Ix green LED Ix 1 2 Internal structure Pin assignment Ci...

Page 182: ...Fig A 9 Circuitry example 4 output module PNP NOT PERMITTED Example 2 Pin 1 4 3 PLC I PC Ox via field bus 24 V 10 0 V 3 0 V 4 Output Ox 2 n c 1 n c Example 1 Output driver Yellow LED 24 V Red LED Dia...

Page 183: ...INDEX VIFB16 03 05 Index 0506b B 1...

Page 184: ...VIFB16 03 05 Index B 2 0506b...

Page 185: ...Field bus address 4 39 FIPO standard profile 4 41 HOLD STOP 4 55 Position of status bits 5 13 Programming under ORPHEE 4 47 PLEASE NOTE The index is based on key words It therefore complements the co...

Page 186: ...Inputs 3 36 Operating voltage 3 14 3 21 Outputs 3 39 Valves 1 7 1 8 1 10 Current Cable selection 3 4 3 16 3 23 A 7 Calculating type 03 3 17 Calculating type 05 3 24 Consumption 3 17 3 24 Fuse 3 14 3 1...

Page 187: ...ield bus interface 3 28 Fitting Hat rail clamping unit 2 8 Hat rail fitting type 03 2 10 Wall fitting type 03 2 9 Wall fitting type 05 2 12 Function Node 1 11 3 7 Valve terminal 1 3 Fuse External 3 14...

Page 188: ...17 P Pin assignment Field bus 3 30 Inputs 3 36 Operating voltage 3 18 3 25 Outputs 3 39 PNP A 14 A 15 S Short circuit Fusing 3 14 3 19 3 21 3 26 A 12 Siemens Error location 5 3 5 11 Settings 3 11 STO...

Page 189: ...ection example 3 19 Description of components 1 5 Type 05 Calculating inputs outputs 4 9 Connecting the operating voltages 3 21 Connection example 3 26 Description of components 1 9 V Valves 1 5 Volta...

Page 190: ...VIFB16 03 05 Index B 8 0506b...

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