Festo DGE ZR RF Series Repair Instructions Download

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Repair

instructions (en)

Toothed belt axis

DGE-…-ZR-RF

7DGE_ZR_RFb_en

Summary of Contents for DGE ZR RF Series

Page 1: ...Repair instructions en Toothed belt axis DGE ZR RF 7DGE_ZR_RFb_en...

Page 2: ...utilisation of this document as well as the communication of its contents to others without explicit authorisation is prohibited Offenders will be liable for damages All rights reserved in particular...

Page 3: ...ations into consideration if necessary These repair instructions have been prepared with care Festo AG Co KG does not however accept liability for any errors in these repair instructions or their cons...

Page 4: ...d belt pretension 21 4 1 4 Cutting the toothed belt to length 22 4 2 Dismantling the toothed belt axis 23 4 2 1 Removing the drive covers 23 4 2 2 Dismantling the drive covers 25 4 3 Profile track rol...

Page 5: ...parts documentation Contains an overview of the spare and wearing parts as well as infor mation on their installation Can be found in the online spare parts catalogue on the Festo web site spareparts...

Page 6: ...neral product description 2 1 Functional description The DGE ZR RF is a toothed belt axis based on the operational principle of a circulating toothed belt for power trans mission The rotary motion of...

Page 7: ...tions This diagram provides an overview of the mounting directions and variants for the toothed belt axis Drive shaft on left Drive shaft on right Versions GK Standard slide GV Extended slide Orientat...

Page 8: ...rview 3 1 DGE 25 ZR RF This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo websi...

Page 9: ...htening torque 9 9 Nm use LOCTITE 243 19 Eccentric screw Adjustment torque 0 5 Nm use LOCTITE 243 20 Set of wiper seals Impregnated with oil 21 Track roller 22 Fitting washer 23 Buffer 24 Slide module...

Page 10: ...DGE 40 ZR RF 10 GK 11 GV 18 39 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Fes...

Page 11: ...g torque 24 Nm use LOCTITE 243 19 Eccentric screw Adjustment torque 2 Nm use LOCTITE 243 20 Set of wiper seals Impregnated with oil 21 Track roller 22 Fitting washer 23 Buffer 24 Slide module 25 Slide...

Page 12: ...DGE 63 ZR RF 10 GK 11 GV 18 39 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Fes...

Page 13: ...use LOCTITE 243 19 Eccentric screw Adjustment torque 5 Nm use LOCTITE 243 20 Set of wiper seals Impregnated with oil 21 Track roller 22 Fitting washer 23 Buffer 24 Slide module 25 Slide 26 Washer DIN...

Page 14: ...nty it is recommended to replace all the components mentioned so as to rule out reciprocal effects during later operation Possible visible signs of wear to the toothed belt Tears on the back of the to...

Page 15: ...mbient conditions for hazardous substances such as dust abrasive particles cool ing lubricants solvents ozone radiation water soluble greases and oils etc 4 1 1 Replacing the toothed belt Note This de...

Page 16: ...Remove the clamping plates from the toothed belt Note Do not pull the old toothed belt out of the axis before you have joined it to the new toothed belt as otherwise you will need to remove the drive...

Page 17: ...in the tapped holes result in uneven and increased torques for the threaded pins which means they may not be correctly tightened Insert the left hand end of the toothed belt together with the clamping...

Page 18: ...Warning The clamping bodies must not touch the slide when they are being screwed in as otherwise the toothed belt could become overstretched and the service life of the toothed belt would be reduced S...

Page 19: ...that the toothed belt can fully settle and differences in tension are equalised DGE 25 40 L L1 DGE 63 L L1 a b b Documents The easiest way to check the toothed belt pretension is using the toothed bel...

Page 20: ...g operating instructions Make the toothed belt oscillate by striking it with a narrow and heavy ob ject for example an Allen key or pin punch Note The belt must be able to oscillate freely To assess t...

Page 21: ...s the positioning accuracy and performance of the toothed belt axis The conventional method for measuring the toothed belt pretension via the deflection force is too inaccurate and can therefore not b...

Page 22: ...d from the online spare parts catalogue spareparts Festo com using the appropriate part number dependent on the size and version of the toothed belt axis The part number is a module number and is depe...

Page 23: ...is on the work surface as shown with the slide facing upwards Lever off the cover caps at both ends from the drive covers Note The screw heads of the socket head screws are filled with locking paint Y...

Page 24: ...clamping bodies sideways from the toothed belt Remove the clamping plates from the toothed belt If the toothed belt is to be replaced pull it carefully out of the axis Loosen the socket head screws in...

Page 25: ...sembly of the drive covers Pull out these parts to replace them Toothed drive shafts The toothed drive shaft sits in a clearance fit in the drive cover with two pressed on deep groove ball bearings an...

Page 26: ...lling the toothed drive shaft Apply a light coating of grease to the outside of the deep groove ball bearings and push the toothed drive shaft into the drive cover with the drive trunnion in front If...

Page 27: ...pes off any dirt 1 2 2 3 4 5 5 6 1 Guide rods 2 Non adjustable track rollers 3 Adjustable track rollers 4 Slide 5 Centric trunnions 6 Eccentric trunnions Note Festo recommends as a basic principle tha...

Page 28: ...erk limitation cause high peaks in the drive force that can lead to overloading of the drive Positions outside of the permissible range can also occur A smoothed acceleration specification reduces vib...

Page 29: ...rack rollers All sizes Remove the two wiper seals from the outer track rollers Lever both covers out of the slide Loosen the two hex nuts and unscrew them Note You may need to hold the eccentric screw...

Page 30: ...he centring screws Clean the fitting holes in the slide and the eccentric screws Note The eccentric screws must be easy to turn in the fitting holes in the slide so that the adjustment torque is not f...

Page 31: ...ting washers onto the eccentric screws Insert the eccentric screws into the fitting holes in the slide Note Do not apply Loctite 243 to the eccentric screws This is done just before the roller pretens...

Page 32: ...ension The roller bearings must be set using the eccentric screws so that the displace ment resistance for the slide is as low as possible and it can move without backlash Note The track roller preten...

Page 33: ...justment torque DGE 25 0 5 Nm DGE 40 2 0 Nm DGE 63 5 0 Nm Tighten the hex nuts slightly so that the pretension of the eccentric is main tained Note The pretension will be changed if the hex nuts are o...

Page 34: ...ts itself through operating noise Excessive pretensioning manifests itself through harsh increased operating noise Adjust the track roller pretension until the operating behaviour is perfect see secti...

Page 35: ...of the toothed belt X1 X1 Warning The toothed belt must be placed correctly on the clamping plate It must not protrude and must make contact with four teeth Note The tapped holes of the clamping bodie...

Page 36: ...h respect to the cylinder barrel by means of two clamping sleeves A certain amount of force may need to be applied for assembly Place the left hand drive cover on the cylinder barrel Apply Loctite 243...

Page 37: ...adily tightening the socket head screws by feel Note If the toothed belt is cut to the correct length the clamping bodies should at least be flush with the slide If the clamping bodies protrude the so...

Page 38: ...of the wiper seals is approx 5 ml Recommended oil Manufacturer supply Comment Constant OY 390 Kl ber www klueber com Available in a 200 ml container via Festo purchase details on request Oils from oth...

Page 39: ...agon screwdriver Allen key 2 10 mm Torque wrench 1 80 Nm Torque wrench with dial gauge and or drag indicator With square drive 50 600 Ncm Tensile and pressure force measuring device Electronic hand he...

Page 40: ...nding of the test probe for use with the test equipment Order alternatives Type Optibelt TT mini S plus Available exclusively from Schaefer Technik GmbH www schaefer technik de Acoustic belt tension m...

Page 41: ...ith 3 8 square drive Max outer diameter 31 4 mm Spanner flat 10 mm Hole dimensions of the slide for manufacturing the socket d 14 7 0 1 mm t 16 mm d 18 8 0 1 mm t 20 mm d 31 6 0 1 mm t 20 mm d t Clamp...

Page 42: ...y 1 Festo products are being continuously developed with regard to hardware and soft ware The hardware status and where appli cable the software status of the product can be found on the name plate of...

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Page 45: ...Operating instructions en Toothed belt pretension test equipment 7Tension01_TBb_en...

Page 46: ...nd utilisation of this document as well as the communication of its contents to others without explicit authorisation is prohibited Offenders will be liable for damages All rights reserved in particul...

Page 47: ...sion and take any deviations into consideration These operating instructions have been prepared with care Festo AG Co KG does not however accept liability for any errors in these operating instructio...

Page 48: ...stance DGE ZR KF only 8 6 1 2 Inserting clamp pieces DGE 25 40 ZR RF only 8 6 2 Preparing the test equipment 9 6 2 1 Attaching the extension sleeves 9 6 2 2 Attaching the stop bolts 10 6 2 3 Attaching...

Page 49: ...ams used in these operating instructions Warning This sign indicates a dangerous situation for persons and or the product Failure to observe this warning can result in injury to persons and or damage...

Page 50: ...ce with the locally valid envi ronmental protection regulations 2 Control elements and connections 2 1 Test equipment 6 7 8 1 2 3 4 5 9 aJ aA aC aD aE aF aB 1 Position stop for DGE 25 40 63 2 Extensio...

Page 51: ...pment in a dry place where it is protected from corrosion ideally in the match ing Systainer see section 9 Accessories and ordering data 5 Test requirements Warning Checking and setting the toothed be...

Page 52: ...a fixed and freely oscillating strand length L The distance from the clamping body to one of the drive covers L1 is set by inserting the test equipment and the corresponding stop bolt The oscillation...

Page 53: ...rent distances are compensated by the extension sleeves to optimise the force stimulus applied by the plunger Loosen the plunger housing and then unscrew it from the test equipment Screw the appropria...

Page 54: ...ns that the slide piston is attached on the left of the test equipment S R means that the slide piston is attached on the right of the test equipment The designations are engraved into the test equipm...

Page 55: ...LGA TB G 80 S L or S R 1 ELGA TB G 120 S L or S R 1 1 Note the position of the stop bolt Depending on the design of the toothed belt axis the following methods can be used to ensure the correct positi...

Page 56: ...t at the position E using the 7 mm stop bolt Place the test equipment to the left or right of the slide piston S L or S R as appropriate to the position of the distance piece must be facing the slide...

Page 57: ...op bolt or the front side of the test equipment is touching the piston the clamping body or the clamp piece with no visible gap Move the holder for the plunger housing so that the plunger is centred a...

Page 58: ...tion using the acoustic operating principle In addition to the basic oscillation natural frequency harmonic oscillation can also occur From experience it is always the first harmonic oscillation In ot...

Page 59: ...ed in the relevant chapter in the respective operating instructions 6 3 3 Additional information on checking the toothed belt pretension The correct toothed belt pretension is of critical importance f...

Page 60: ...Preparing the toothed belt axis 7 2 DGE ZR RF Note It is imperative to attach an additional clamp piece to the toothed belt axes DGE 25 ZR RF and DGE 40 ZR RF so that the toothed belt can oscillate fr...

Page 61: ...ting kit for ELGA TB Type Frequency f Sleeve for plunger Slide position Stop bolt position ELGA TB G 70 146 2 Hz 25 mm S L or S R 11 mm E ELGA TB G 80 133 3 Hz 25 mm S L or S R 11 mm E ELGA TB G 120 1...

Page 62: ...lt tension meter frequency meter for measurement with and without test equipment Special bonding of the test probe for use with the test equipment Order alternatives Type Optibelt TT mini S plus Avail...

Page 63: ...repair instructions for the respective toothed belt axis for an overview of the tools and aids for setting the toothed belt pretension 12 Liability The General Terms and Conditions of Festo AG Co KG...

Page 64: ...nty 1 Festo products are being continuously developed with regard to hardware and soft ware The hardware status and where appli cable the software status of the product can be found on the name plate...

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