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Standard

T4

T6

No.

Designation, type

Designation, type

Designation, type

1

Hexagon head screw, ISO 4017-M8×25-A2-70

Hexagon head screw, ISO 4017-M8×25-A2-70

Hexagon head screw, ISO 4017-M8×25-A2-70

2

Ring, 8.3×15×1.5-1.4301

Ring, 8.3×15×1.5-1.4301

Ring, 8.3×15×1.5-1.4301

3

Toothed disc, DIN 6797-J-8,4-A2-70

Toothed disc, DIN 6797-J-8,4-A2-70

Toothed disc, DIN 6797-J-8,4-A2-70

4

End cap

End cap

End cap

5

Moulded seal

Moulded seal

Moulded seal

6

Spring module

Spring module

Spring module

7

Spring module

Spring module

Spring module

8

Sliding ring

Sliding ring

Sliding ring

9

O-ring, 80×4.5-N-NBR70

O-ring, I3601 B-80×4.5-N-FPM75

O-ring, 80×4.5-N-FVMQ70

10

Piston

Piston

Piston

11

Slide element

Slide element 

Slide element

12

Housing

Housing

Housing

13

Sliding ring

Sliding ring

Sliding ring

14

Shim, DIN 988-25×35×1-A2

Shim, DIN 988-25×35×1-A2

Shim, DIN 988-25×35×1-A2

15

Retaining ring, DIN 471-25×1.2-A2

Retaining ring, DIN 471-25×1.2-A2

Retaining ring, DIN 471-25×1.2-A2

16

O-ring, I3601 B-16×2-N-NBR70

O-ring, I3601 B-16×2-N-FPM75

O-ring, 16×2-N-FVMQ70

17

O-ring, I3601 B-21×2-N-NBR70

O-ring, I3601 B-21×2-N-FPM75

O-ring, 21×2-N-FVMQ70

18

Mounting plate

Mounting plate

Mounting plate

19

Toothed disc, DIN 6797-J-5,1-A2-70

Toothed disc, DIN 6797-J-5,1-A2-70

Toothed disc, DIN 6797-J-5,1-A2-70

20

Socket head screw, DIN 912-M5×16-A2-70

Socket head screw, DIN 912-M5×16-A2-70

Socket head screw, DIN 912-M5×16-A2-70

21

Sliding ring

Sliding ring

Sliding ring

22

Cam

Cam

Cam

23

O-ring, I3601 B-20.24×2.62-N-NBR70

O-ring, I3601 B-20.24×2.62-N-FPM75

O-ring, 20.24×2.62-N-FVMQ70

24

Sliding ring

Sliding ring

Sliding ring 

25

Shaft

Shaft

Shaft

26

Sliding ring

Sliding ring

Sliding ring

27

O-ring, I3601 B-36.14×2.62-N-NBR70

O-ring, I3601 B-36.14×2.62-N-FPM75

O-ring, 36.14×2.62-N-FVMQ70

28

O-ring, I3601 B-7.59×2.62-N-NBR70

O-ring, I3601 B-7.59×2.62-N-FPM75

O-ring, 7.59×2.62-N-FVMQ70

29

Ring, 8.2×16×1.5-1.4301

Ring, 8.2×16×1.5-1.4301

Ring, 8.2×16×1.5-1.4301

30

Hex nut, DIN 934-M8-A2-70

Hex nut, DIN 934-M8-A2-70

Hex nut, DIN 934-M8-A2-70

31

Regulating screw

Regulating screw

Regulating screw

32

Lubricant, SYNTHY POLYMER 402/2

Lubricant, HEVOLIT PE280-1 FG

Lubricant, ISOFLEX TOPAS NB5051

3.5.3 

DFPD-120 -…-S bill of materials

24 / 74

DFPDb_en

Summary of Contents for 8042185

Page 1: ...Repair instructions en Quarter turn actuator DFPD DFPDb_en...

Page 2: ...onsideration if necessary These repair instructions have been prepared with care Festo AG Co KG does not however accept liability for any errors in these repair instructions or their consequences Like...

Page 3: ...D bill of materials 17 3 4 2 DFPD 80 D bill of materials 18 3 4 3 DFPD 120 D bill of materials 19 3 4 4 DFPD 160 D bill of materials 20 3 5 DFPD 40 80 120 160 S components list 21 3 5 1 DFPD 40 S bil...

Page 4: ...f materials 41 3 10 2 DFPD 900 S bill of materials 42 3 10 3 DFPD 2300 S bill of materials 43 3 11 DFPD 1200 S components list 44 3 11 1 DFPD 1200 S bill of materials 45 4 Repair steps 46 4 1 Dismantl...

Page 5: ...pecific hazards Warning Marking of special information The following symbols identify text passages which contain special information Note 1 2 2 Repair steps Familiarise yourself with the meaning of t...

Page 6: ...her information Underlined blue text indicates a cross reference or hyperlink that you can click on in the PDF 1 4 Tools Among other things the following standard tools are required to repair the quar...

Page 7: ...actuator must be available 2 2 General information Standard tools are needed to repair the quarter turn actuator which must be available in a service workshop Chapter 1 4 on page 6 Components and equi...

Page 8: ...0 D 8042190 Chapter 3 6 on page 26 Chapter 3 6 1 on page 27 DFPD 240 S Chapter 3 7 on page 30 Chapter 3 7 1 on page 31 DFPD 300 D 8042191 Chapter 3 6 on page 26 Chapter 3 6 2 on page 28 DFPD 300 S Cha...

Page 9: ...9 74 DFPDb_en...

Page 10: ...3 1 DFPD 10 components overview 10 74 DFPDb_en...

Page 11: ...471 12 1 A2 14 O ring I3601 B 9 2 N NBR70 15 O ring I3601 B 13 2 N NBR70 16 Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 18 Socket head screw DIN912 M5 12 A2 70 19 Sliding ring 20 Cam 21 O ring...

Page 12: ...3 2 DFPD 20 D components list 12 74 DFPDb_en...

Page 13: ...71 14 1 A2 14 O ring I3601 B 9 2 N NBR70 15 O ring I3601 B 13 2 N NBR70 16 Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 18 Socket head screw DIN 912 M5 12 A2 70 19 Sliding ring 20 Cam 21 O ring...

Page 14: ...3 3 DFPD 20 S components list 14 74 DFPDb_en...

Page 15: ...14 Shim DIN 988 14 20 1 A2 15 Retaining ring DIN 471 14 1 A2 16 O ring I3601 B 9 2 N NBR70 17 O ring I3601 B 13 2 N NBR70 18 Mounting plate 19 Toothed disc DIN 6797 J 5 1 A2 70 20 Socket head screw D...

Page 16: ...3 4 DFPD 40 80 120 160 D components list 16 74 DFPDb_en...

Page 17: ...2 N FVMQ70 15 O ring I3601 B 13 2 N NBR70 O ring I3601 B 13 2 N FPM75 O ring 13 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J...

Page 18: ...ng I3601 B 13 2 N NBR70 O ring I3601 B 13 2 N FPM75 O ring 13 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J 5 1 A2 70 Toothed...

Page 19: ...O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J 5 1 A2 70 Toot...

Page 20: ...O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J 5 1 A2 70 Toot...

Page 21: ...3 5 DFPD 40 80 120 160 S components list 21 74 DFPDb_en...

Page 22: ...N NBR70 O ring I3601 B 9 2 N FPM75 O ring 9 2 N FVMQ70 17 O ring I3601 B 13 2 N NBR70 O ring I3601 B 13 2 N FPM75 O ring 13 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc...

Page 23: ...601 B 9 2 N FPM75 O ring 9 2 N FVMQ70 17 O ring I3601 B 13 2 N NBR70 O ring I3601 B 13 2 N FPM75 O ring 13 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc DIN 6797 J 5 1 A2...

Page 24: ...I3601 B 16 2 N FPM75 O ring 16 2 N FVMQ70 17 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc DIN 6797 J 5 1...

Page 25: ...6 2 N FPM75 O ring 16 2 N FVMQ70 17 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc DIN 6797 J 5 1 A2 70 To...

Page 26: ...3 6 DFPD 240 300 480 D components list 26 74 DFPDb_en...

Page 27: ...FVMQ70 15 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J 5 1...

Page 28: ...N FVMQ70 15 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J 5...

Page 29: ...Q70 15 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 16 Mounting plate Mounting plate Mounting plate 17 Toothed disc DIN 6797 J 5 1 A2 70 Toothed disc DIN 6797 J 5 1 A2...

Page 30: ...3 7 DFPD 240 300 480 S components list 30 74 DFPDb_en...

Page 31: ...70 O ring I3601 B 16 2 N FPM75 O ring 16 2 N FVMQ70 17 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc DIN...

Page 32: ...BR70 O ring I3601 B 16 2 N FPM75 O ring 16 2 N FVMQ70 17 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc DI...

Page 33: ...O ring I3601 B 16 2 N FPM75 O ring 16 2 N FVMQ70 17 O ring I3601 B 21 2 N NBR70 O ring I3601 B 21 2 N FPM75 O ring 21 2 N FVMQ70 18 Mounting plate Mounting plate Mounting plate 19 Toothed disc DIN 67...

Page 34: ...3 8 DFPD 700 900 2300 D components list 34 74 DFPDb_en...

Page 35: ...ew ISO 4762 M5 16 A2 70 12 Toothed disc DIN 6797 J 5 1 A2 70 13 Mounting plate 14 O ring I3601 B 21 2 N NBR70 15 Retaining ring DIN 471 45 1 75 A2 16 Shim DIN 988 45 55 2 A2 17 Sliding ring 18 Housing...

Page 36: ...ISO 4762 M5 16 A2 70 12 Toothed disc DIN 6797 J 5 1 A2 70 13 Mounting plate 14 O ring I3601 B 21 2 N NBR70 15 Retaining ring DIN 471 48 1 75 A2 16 Shim DIN 988 48 60 2 A2 17 Sliding ring 18 Housing 1...

Page 37: ...ISO 4762 M5 20 A2 70 12 Toothed disc DIN 6797 J 5 1 A2 70 13 Mounting plate 14 O ring I3601 B 21 2 N NBR70 15 Retaining ring DIN 471 70 2 5 A2 16 Shim DIN 988 70 90 1 5 A2 17 Sliding ring 18 Housing 1...

Page 38: ...3 9 DFPD 1200 D components list 38 74 DFPDb_en...

Page 39: ...762 M5 16 A2 70 12 Toothed disc DIN 6797 J 5 1 A2 70 13 Mounting plate 14 O ring I3601 B 21 2 N NBR70 15 O ring 26 2 N NBR70 16 Retaining ring DIN 471 52 2 A2 17 Shim DIN 988 52 65 2 A2 18 Sliding rin...

Page 40: ...3 10 DFPD 700 900 2300 S components list 40 74 DFPDb_en...

Page 41: ...3 Socket head screw ISO 4762 M5 16 A2 70 14 Toothed disc DIN 6797 J 5 1 A2 70 15 Mounting plate 16 O ring I3601 B 21 2 N NBR70 17 Retaining ring DIN 471 45 1 75 A2 18 Shim DIN 988 45 55 2 A2 19 Slidin...

Page 42: ...13 Socket head screw ISO 4762 M5 16 A2 70 14 Toothed disc DIN 6797 J 5 1 A2 70 15 Mounting plate 16 O ring I3601 B 21 2 N NBR70 17 Retaining ring DIN 471 48 1 75 A2 18 Shim DIN 988 48 60 2 A2 19 Slidi...

Page 43: ...Socket head screw ISO 4762 M5 20 A2 70 14 Toothed disc DIN 6797 J 5 1 A2 70 15 Mounting plate 16 O ring I3601 B 21 2 N NBR70 17 Retaining ring DIN 471 70 2 5 A2 18 Shim DIN 988 70 90 1 5 A2 19 Sliding...

Page 44: ...3 11 DFPD 1200 S components list 44 74 DFPDb_en...

Page 45: ...et head screw ISO 4762 M5 16 A2 70 14 Toothed disc DIN 6797 J 5 1 A2 70 15 Mounting plate 16 O ring I3601 B 21 2 N NBR70 17 O ring 26X2 N NBR70 18 Retaining ring DIN 471 52 2 A2 19 Shim DIN 988 52 65...

Page 46: ...46 74 Festo DFPDb_en 46 74 Festo DFPDb_en 4 Repair steps 4 1 Dismantling 1 DFPD D S 2 DFPD S 3 DFPD S 4 5...

Page 47: ...47 74 Festo DFPDb_en 47 74 Festo DFPDb_en 4 DFPD S 5 DFPD S DFPD D 6 DFPD 700 900 1200 2300 S...

Page 48: ...48 74 Festo DFPDb_en 48 74 Festo DFPDb_en 7 DFPD 700 900 1200 2300 S 8 9 8 DFPD 700 900 1200 2300 S 9 DFPD 700 900 1200 2300 S DFPD 700 900 1200 2300 D...

Page 49: ...49 74 Festo DFPDb_en 49 74 Festo DFPDb_en 10a DFPD S DFPD D 10b DFPD 700 900 1200 2300 S DFPD 700 900 1200 2300 D 11a DFPD S DFPD D...

Page 50: ...50 74 Festo DFPDb_en 50 74 Festo DFPDb_en 11b DFPD 700 900 1200 2300 D S 12 DFPD DFPD 700 900 1200 2300 13 DFPD S...

Page 51: ...51 74 Festo DFPDb_en 51 74 Festo DFPDb_en 14 DFPD S 15 16 15 DFPD S 16 DFPD S DFPD D...

Page 52: ...52 74 Festo DFPDb_en 52 74 Festo DFPDb_en 17 DFPD 700 900 1200 2300 S 18 DFPD 700 900 1200 2300 S 19 20 19 DFPD 700 900 1200 2300 S...

Page 53: ...53 74 Festo DFPDb_en 53 74 Festo DFPDb_en 20 DFPD 700 900 1200 2300 S DFPD 700 900 1200 2300 D 21a DFPD S DFPD D 21b DFPD 700 900 1200 2300 S DFPD 700 900 1200 2300 D...

Page 54: ...54 74 Festo DFPDb_en 54 74 Festo DFPDb_en 22a DFPD S DFPD D 22b DFPD 700 900 1200 2300 D S 23 DFPD D S 24 DFPD 90 DFPD 120 135 180...

Page 55: ...55 74 Festo DFPDb_en 55 74 Festo DFPDb_en 25 DFPD 90 DFPD 120 135 180 26 27 28 29a DFPD 90 DFPD 120...

Page 56: ...56 74 Festo DFPDb_en 56 74 Festo DFPDb_en 29b DFPD 135 DFPD 180 30a DFPD 90 DFPD 120 30b DFPD 135 DFPD 180...

Page 57: ...57 74 Festo DFPDb_en 57 74 Festo DFPDb_en 31 32 33 34a 34b DFPD 700 900 1200 2300 35a 35b DFPD 700 900 1200 2300...

Page 58: ...58 74 Festo DFPDb_en 58 74 Festo DFPDb_en 36 DFPD S 4 2 Assembly 1a 1b DFPD 700 900 1200 2300...

Page 59: ...59 74 Festo DFPDb_en 59 74 Festo DFPDb_en 2 3a 3b DFPD 700 900 1200 2300 4 DFPD 700 900 1200 2300 5 DFPD 700 900 1200 2300 3 4 Nm 6 DFPD 700 900 1200 2300 3 4 Nm...

Page 60: ...60 74 Festo DFPDb_en 60 74 Festo DFPDb_en i 7 8 9 10a DFPD 90 R DFPD 90 L...

Page 61: ...61 74 Festo DFPDb_en 61 74 Festo DFPDb_en 10b DFPD 120 R DFPD 120 L 10c DFPD 135 R DFPD 135 L 10d DFPD 180 L R 11 12...

Page 62: ...62 74 Festo DFPDb_en 62 74 Festo DFPDb_en 13 DFPD 90 DFPD 120 135 180 14 DFPD 90 DFPD 120 135 180 15 DFPD 90 DFPD 120 135 180...

Page 63: ...63 74 Festo DFPDb_en 63 74 Festo DFPDb_en 16a DFPD 90 R DFPD 90 L i DFPD 90 R i DFPD 90 L 17a DFPD 90 R DFPD 90 L...

Page 64: ...64 74 Festo DFPDb_en 64 74 Festo DFPDb_en i 16b DFPD 120 135 180 R DFPD 120 135 180 L i DFPD 120 R i DFPD 135 R i DFPD 180 R...

Page 65: ...65 74 Festo DFPDb_en 65 74 Festo DFPDb_en i DFPD 120 L i DFPD 135 L i DFPD 180 L 17b DFPD 120 135 180 R DFPD 120 135 180 L 18a 18b DFPD 700 900 1200 2300...

Page 66: ...66 74 Festo DFPDb_en 66 74 Festo DFPDb_en 19a DFPD S DFPD D 19b DFPD 700 900 1200 2300 20a DFPD S DFPD D 20b DFPD 700 900 1200 2300 D S...

Page 67: ...00 2300 D S i Type code Positioning springs Number of springs Left Right 20 2 5 2 5 4 25 2 5 2 4 6 5 30 2 4 6 2 4 6 6 35 2 4 6 1 3 4 6 7 40 1 3 4 6 1 3 4 6 8 45 1 3 4 6 1 3 4 5 6 9 50 1 3 4 5 6 1 3 4...

Page 68: ...68 74 Festo DFPDb_en 68 74 Festo DFPDb_en 22a DFPD S DFPD D 22b DFPD 700 900 1200 2300 S DFPD 700 900 1200 2300 D 23a DFPD S DFPD D...

Page 69: ...00 1200 2300 D Nm DFPD 10 3 4 Nm DFPD 20 3 4 Nm DFPD 40 10 11 Nm DFPD 80 10 11 Nm DFPD 120 22 25 Nm DFPD 160 22 25 Nm DFPD 240 22 25 Nm DFPD 300 38 43 Nm DFPD 480 38 43 Nm DFPD 700 38 43 Nm DFPD 900 6...

Page 70: ...DFPD S DFPD D 25a 25b DFPD 700 900 1200 2300 S DFPD 700 900 1200 2300 D 26a DFPD D DFPD S 70 74 DFPDb_en...

Page 71: ...D Nm DFPD 10 3 4 Nm DFPD 20 3 4 Nm DFPD 40 10 11 Nm DFPD 80 10 11 Nm DFPD 120 22 25 Nm DFPD 160 22 25 Nm DFPD 240 22 25 Nm DFPD 300 38 43 Nm DFPD 480 38 43 Nm DFPD 700 38 43 Nm DFPD 900 60 70 Nm DFPD...

Page 72: ...DFPD 40 10 11 Nm DFPD 80 22 25 Nm DFPD 120 22 25 Nm DFPD 160 38 43 Nm DFPD 240 65 70 Nm DFPD 300 65 70 Nm DFPD 480 85 90 Nm DFPD 700 85 90 Nm DFPD 900 175 180 Nm DFPD 1200 175 180 Nm DFPD 2300 345 35...

Page 73: ...73 74 DFPDb_en...

Page 74: ...ukts ist dem Typenschild des Produkts zu entnehmen Liegt die elektronische Dokumentation gleich in welcher Form einem Produkt nicht unmittelbar bei d h wird nicht auf einem dem Produkt beiliegenden po...

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