Fervi 0630/2200 Operation And Maintenance Manual Download Page 1

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OPERATION AND

MAINTENANCE MANUAL

12 V Electric winch

- direct current

Art. 0630/2200

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

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Summary of Contents for 0630/2200

Page 1: ...OPERATION AND MAINTENANCE MANUAL 12 V Electric winch direct current Art 0630 2200 TRANSLATION OF THE ORIGINAL INSTRUCTIONS fervi com ...

Page 2: ...s machine must have all necessary information education and receive adequate training regarding safety including a Conditions of use for the equipment b Foreseeable abnormal situations c pursuant to art 73 of Legislative Decree no 81 08 We guarantee the Machine s conformity to the specifications and technical instructions described in the Manual on the date of issuance and listed herein On the oth...

Page 3: ...17 7 2 INSTRUCTIONS TO REMOVE PACKAGING 17 7 3 INSTALLING THE CABLE GUIDE 17 7 4 ELECTRIC WIRING 18 7 5 CONNECTING THE WINCH TO THE SUPPORTING SURFACE 19 7 6 CONNECTING THE PUSH BUTTON CONTROL PANEL TO THE WINCH 20 7 7 CONNECTING THE PULLING HOOK 21 7 8 PRELIMINARY TESTING 22 8 MACHINE OPERATION 23 8 1 DANGERS WHEN USING THE MACHINE 23 8 2 CHECKS BEFORE USE 23 8 3 HOOKING THE LOAD 23 8 4 PULLING A...

Page 4: ...the installation and use of the machine authorised personnel shall read this technical documentation carefully know which protections and safety devices are available on the Winch their location and how they work The buyer is responsible for ensuring that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential...

Page 5: ...tention of the reader user for the proper and safe use of the machine Pay Attention This emphasizes behavioural rules to avoid damaging the machine and or the occurrence of hazardous situations Residual Risks This emphasizes the presence of hazards causing residual risks which the operator must watch for to avoid personal injury or material damage fervi com ...

Page 6: ...he machine should have first read the instruction manual and in particular the chapter on safety Use of PPE Before starting any type of work with the Winch the operator must wear appropriate personal protective equipment PPE such as crush resistant safety gloves and shoes 1 Do not try to operate the machine at higher performance levels than those for which it was designed in particular regarding t...

Page 7: ...rts 16 The staff responsible for using the machine must have read and understood this manual in its entirety 2 1 Safety regulations for the Electric Winch Precautions for use The electric winch is designed for intermittent use and should not be used continuously in harsh working conditions The duration of work must be as short as possible If the motor shows signs of overheating check the temperatu...

Page 8: ...cks Keep the motor running to avoid draining the battery 16 Do not attempt to unlock the Winch drum during operation 17 Loosen the cable immediately after having finished pulling the load 18 Keep the cable hook and Winch well cleaned 19 Frequently inspect the cable and Winch If the cable is worn replace it immediately Use only original accessories 20 Always wear protective gloves and never let the...

Page 9: ... machine s power cable diameter In any event the end of the cable must be provided with a terminal for connection to the battery 3 Make sure that the power cords and extension cords do not come into contact with hot objects wet or oiled surfaces and or sharp edges 4 The power cords and extension cords should be checked regularly and before each use to check for signs of damage or wear If these are...

Page 10: ...that the drum is no longer integrated with the transmission allowing the cable to be freely pulled manually The cable guide device is positioned in front of the drum This device reduces the slack and the curling of the cable The machine can operate outdoors provided it is protected from the weather and in particular from rain and strong wind Protect the machine from frost especially if it is not i...

Page 11: ...gure 1 1 Push button cable socket 2 Coils box 3 Coupling eyelet 4 Steel cable 5 Running rollers cable guide 6 Drum 7 Frame 8 Warning plate 9 Transmission activation lever 10 Electric motor 11 Power cord connection terminals Figure 1 Close up of the main parts of the electric winch fervi com ...

Page 12: ... circumstance 3 2 Button markings On the portable push button panel there are symbols indicating the machine s direction of movement The arrows indicate the direction of the cable when winding up and or winding out 3 3 Pictograms and warnings There is a warning label on the cable guide as shown here at the side On the motor body near the transmission lever there is a warning label as shown here at...

Page 13: ...nteed up to the maximum pulling capacity this load must not be exceeded as it can result in the unwinding of the cable The cable guide and line stop device is a mechanical stop which allows the winding of the cable on the drum in a correct and orderly way and above all prevents the hook from wrapping onto the drum at the end of the stroke and damaging it Figure 3 Figure 3 Close up of the cable gui...

Page 14: ...MACHINES AND ACCESSORIES Page 14 of 35 Figure 5 Personal Protective Equipment PPE fervi com ...

Page 15: ... Cable length m 14 5 Diameter of the steel cable mm 6 4 Weight kg 13 Overall dimensions L x W x H mm 364 x 126 x 141 Pulling force and speed as a function of absorbed current 1st winding Pulling Force kN 0 4 5 9 13 3 17 8 Pulling Speed m min 2 1 1 9 1 7 1 6 1 5 Current absorption A 30 50 70 100 130 Pulling force and capacity of the drum as a function of the windings No of Windings 1 2 3 4 5 6 Pull...

Page 16: ...nded with the cable in tension To introduce objects or body parts between the steel cable while winding and the drum To operate the Winch with less than five turns wound on the drum To move the vehicle on which the Winch is mounted to increase the pulling force To stand less than 1 5 m from the winch or cable when the cable is under tension To allow untrained personnel to use the Winch To use the ...

Page 17: ...k Portable push button control panel with power cord Bolts and relative safety washers for connection Before disposing of the packing cardboard check that no parts of the machine the user s manual or other documentation are thrown away Check that all the parts supplied as standard are present Standard packaging Packing materials plastic bags polystyrene foam etc must not be left within reach of ch...

Page 18: ... connected to the positive battery terminal and the black wire should be connected to the negative terminal Figure 7 Coils box and wires The coils box acts as a support for the winch motor Once the winch has been positioned on the box connect the two short wires protruding behind to the respective motor terminals D and E as shown in Figure 8 Figure 8 Connecting the winch Connecting the motor Check...

Page 19: ...ate which is fixed by four bolts and the relative safety washers Mounting the Winch It is necessary to remember that the winch is designed to operate on a horizontal plane not vertical In order to fix the winch properly it is necessary to use the two shims the bolts and the relative washers supplied Figure 9 Figure 9 Shims bolts and washers Note how the hole F on the shim is not centred as shown i...

Page 20: ...oles line up Fit the washer and safety washer on the screw and tighten the nut Mounting the Winch ALWAYS check that the connection screws of the Winch are fully tightened before operating with loads 7 6 Connecting the push button control panel to the winch To connect the push button control panel to the electric winch just insert the plug G of the cable into the socket H located at the front on th...

Page 21: ... and then remove the hook pin Figure 12 Figure 12 Remove the cotter pin remove the pin Insert the looped end of the cable between the two holes of the hook Insert the pin in the holes of the hook and the loop in order to anchor the hook to the cable Re insert the safety cotter pin in the pin hole Figure 13 Figure 13 Connecting the hook to the cable fervi com ...

Page 22: ...sual inspection of the machine to ensure the absence of damaged and or worn parts on its structure a visual inspection of cable to ensure the absence of fraying crushing bulging crimping etc Figure 14 Replace the cable immediately if it is not in perfect working order Figure 14 Cable to be replaced A careful inspection of the cable configuration which must be properly wrapped on the drum with a sp...

Page 23: ...om the cable 8 2 Checks before use Make sure that the machine is properly powered from the battery Make sure that the load to be moved does not weigh more than the maximum pulling capacity Thoroughly inspect all parts of the Winch especially checking the hook the steel cable and the proper functioning of the safety systems Use the machine only if the check on the state of efficiency has been carri...

Page 24: ...ull Hooking the load If necessary the load must be properly harnessed Attach the load to the hook making sure it is in a stable position and not tilted Make sure the hook is securely and safely attached When hooking a load that does not have a special attachment point use harnesses belts or chains Figure 17 and do not attempt to attach the hook to the cable itself Figure 17 Remove the cable hook f...

Page 25: ...gure 19 In general the configuration single pull can be used For loads greater than 900 kg but less than the maximum pulling capacity 1800 kg the configuration double pull can be used In this case a special hook with a pulley must also be used Figure 19 Configuration of the winch To decrease the risk of whiplash in the event of the cable breaking when under tension it is good practice to place a h...

Page 26: ...on panel The push button panel has a dual colour red and black to better distinguish the functions of the controls It is worth noting how a control is on one side of the portable push button panel while the other control is positioned on the opposite side Depending on whether you want the load to be pull or a controlled release of the load it is necessary to press the pull button A or the release ...

Page 27: ... the appropriate control button on the portable push button panel Figure 21 Stop pushing the button to finish the load release operation The release button can also be used in the case in which after finishing the pulling of a load you want to loosen the tension of the cable to allow the unhooking of the load Unwinding the cable Before operating the release button after pulling a load wait until t...

Page 28: ...Greasing the cable Every 6 months 1 General visual inspection Check the general condition of the machine if there are any damaged or missing parts 2 Check the legibility of the plates the plates and pictograms on the machine must be perfectly legible it is therefore necessary to keep them clean and ask for a replacement from the person responsible for maintenance if they are illegible 3 Check cabl...

Page 29: ...rease the cable using high penetration oil Extraordinary maintenance Any extraordinary maintenance operation on the Winch should only be performed by authorised personnel from your dealer s Customer Service Department Transmission The transmission requires no lubrication 9 2 Replacing the steel cable To replace the cable it is necessary to follow the these steps Figure 25 Remove the entire cable A...

Page 30: ...The coil is faulty Replace the switch Check the integrity of the connections or wires Repair or replace the motor Replace the coil The motor turns but does not turn the drum Drum disconnected Lock the drum by operating the locking knob The motor turns but does not have enough power or low pulling speed Battery uncharged The motor is faulty Recharge the battery Check the state of the connections cl...

Page 31: ...ear on hooks and cable Frequency Quarterly Requirements The hooks should not display any variations in sections exceeding 10 or higher thickness than 5 of the initial value The steel cable must not have any fraying kinks crushing swelling etc Date Outcome Checker Note fervi com ...

Page 32: ...MACHINES AND ACCESSORIES Page 32 of 35 Date Outcome Checker Notes fervi com ...

Page 33: ...ure protect the moving parts with grease and or lubricating oil protect working parts and the cable with an anti corrosive protective liquid store in a dry place protected from dust and atmospheric agents 12 2Disposal of Parts and Materials If the machine is to be scrapped its parts must be disposed of separately The materials that make up the machine are Steel aluminum and other metal components ...

Page 34: ...MACHINES AND ACCESSORIES Page 34 of 35 13 REPLACEMENT PARTS fervi com ...

Page 35: ... 24 Mounting plate 0630 2200 8 Planetary gear housing 0630 2200 25 Flanged hex nut M10 0630 2200 9 Washer 0630 2200 26 Washer Ø 10 0630 2200 10 Drum stop plate 0630 2200 27 Plate blocks 0630 2200 11 Plain bearing 0630 2200 28 Screw M10 x 45 0630 2200 12 Coupling bar 0630 2200 29 Cable with hook 0630 2200 13 Screw M5 x 16 0630 2200 30 Push button control panel 0630 2200 14 Screw M5 x 22 0630 2200 3...

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