Fervi 0260 Operation And Maintenance Manual Download

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OPERATION AND

MAINTENANCE MANUAL

Drill press with drive belt

Art. 0260

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

fervi.com

Summary of Contents for 0260

Page 1: ...OPERATION AND MAINTENANCE MANUAL Drill press with drive belt Art 0260 TRANSLATION OF THE ORIGINAL INSTRUCTIONS f e r v i c o m ...

Page 2: ...l the instructions contained in this manual Operator Qualifications The workers in charge of using this machine must possess all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Italian Law Decree 81 08 which adopts the EN rules We guarant...

Page 3: ...PTION OF THE MACHINE 11 4 1 Usage environment and support surface 11 4 2 Main units of the drill 12 4 3 Identification plate 13 4 4 Spindle speed labels 13 4 5 Symbolic signs and written labels 14 5 DESCRIPTION OF CONTROLS AND ADJUSTMENTS 15 5 1 Control panel buttons and pilot lamps 15 5 2 Using the spindle descent display 16 5 3 Spindle speed adjustment 17 5 4 Handwheel for vertical displacement ...

Page 4: ...ibute any information from this manual Copyright by FERVI 8 3 Mounting the spindle cone and the spindle 30 8 4 Mounting of the LED lamp 32 8 5 Mounting of the spindle guard 33 9 OPERATION 36 9 1 Preliminary checks 36 9 2 Funzionamento manuale 36 10 MAINTENANCE 37 10 1 Routine maintenance 37 11 FAULT FINDING 38 12 DISPOSAL OF COMPONENTS AND MATERIALS 39 13 ELECTRIC CIRCUIT 40 14 REPLACEMENT PARTS 4...

Page 5: ...ssary condition for safe and satisfactory operation of the machine Prior to installation and use of the Drill press with drive belt the authorized personnel shall carefully read this technical document know which protections and safety devices are available on the machines their location and how they work It is the responsibility of the buyer to ensure that users are properly trained that they are...

Page 6: ...reface For a safe and effective use of Drill press with drive belt Art 0260 you must read this manual carefully to acquire full knowledge of the machine and the general precautions to be observed during operation In other words machine durability and performance are strictly dependent on how it is used Even if already familiar with this sort of machines it is necessary to follow the instructions h...

Page 7: ...tten confirmation of the above Risks associated with using the machine During all work phases with the machine you should proceed with great caution in order to avoid damage to persons to the property or to the machine itself Please use the machine only for its expected uses drilling or tapping Don t tamper with the safety devices equipping the machine Risks associated with using the machine Befor...

Page 8: ...ine is being moved to another location you are cleaning the machine 15 Do not use the machine in areas with a risk of fire and or explosion 16 It is recommended that users of this publication for maintenance and repair have a basic knowledge of mechanical principles and of repair technique procedures 17 Management in charge of safety is to make sure that the staff responsible for using the machine...

Page 9: ... For more detailed information contact a trusted electrician 3 The power socket must be equipped with a grounding lead The size of any extension cables must be equal to or greater than the one of the machine s own power supply cable diameter 1 5 mm2 4 The power supply cable and its possible extension cable should never come in contact with hot objects sharp edges wet or oiled surfaces 5 The power ...

Page 10: ...FERVI 3 TECHNICAL SPECIFICATIONS Description unit of measurement 0260 General Characteristics Self centring chuck mm 13 Morse taper CM 2 Table dimensions mm 290 x 290 Spindle travel mm 85 Height mm 980 Distance chuck column mm 162 Distance between spindle nose and table mm 435 Quill mm 40 Distance between spindle nose and base mm 625 Number of speeds 16 Spindle speed range giri min 180 2770 Weight...

Page 11: ... illuminate the work area Figure 1 Figure 1 Lamp Intended use and materials The machine has been designed and manufactured for the use specified Any use and lack of respect for the technical parameters established by the manufacturer may be dangerous to operators therefore the manufacturer cannot assume any liability for resulting damages 4 1 Usage environment and support surface This drilling mac...

Page 12: ... manual Copyright by FERVI Risks associated with the work environment ALWAYS comply with the instructions about the machine s work environment especially about the safety and strength features of the surface 4 2 Main units of the drill Figure 2 General view 1 Electric motor 6 Support base 2 Control panel 7 Spindle guard 3 Feed handwheel 8 Drive belt compartment 4 Display 9 Interlocked spindle guar...

Page 13: ...he drill the identification plate is located on the front of the head Figure 3 Identification plate 4 4 Spindle speed labels The shield of the pulley compartment on the right hand side of the machine carries labels that indicate the possible spindle rotation speeds and the corresponding belt and pulley configurations for achieving each of them Figure 4 Spindle speed change labels Minimum speed 180...

Page 14: ...LIZZA LA MACCHINA SCOLLEGARE LA MACCHINA DALLE CORRENTI IN CASO DI RIPARAZIONE O REGOLAZIONI QUANDO SI UTILIZZA LA MACCHINA NON INDOSSARE INDUMENTI INGOMBRANTI O ACCESSORI CHE POTREBBERO INCASTRARSI AD ESSA TOGLIERE LA SPINA DALLA PRESA DI CORRENTE PRIMA DI EFFETTUARE LAVORI DI MANUTENZIONE E SMONTAGGI ATTENTION PLEASE READ THE INSTRUCTIONS BEFORE USING THE MACHINE KEEP HANDS AWAY FROM THE TOOL WH...

Page 15: ...MENTS 5 1 Control panel buttons and pilot lamps At the front of the Pillar Drill Art 0260 there are start stop buttons and the display for the descent of the spindle Figure 6 Start stop and emergency stop button 1 Start button Pressing the green I button will start the spindle rotation 2 Stop button Pressing the red O button will stop the spindle rotation 3 Emergency stop button red mushroom head ...

Page 16: ...ing depth in the event it is necessary to perform a blind hole or another operation that requires the utmost precision For the correct use of the display proceed as follows 1 Turn on the display by pressing the power button Reference A 2 Mount the drill bit or tool with which you want to work 3 Secure the work piece in the clamp 4 Lower the tip until it nearly touches the piece then press the zero...

Page 17: ...ed of the chuck This function is not enabled of this machine Upon pressing the ordinary stop button or the emergency stop button the spindle will keep rotating by inertia for a few seconds before stopping completely Don t approach the tool until it isn t fully stopped Risk of injury It is absolutely forbidden to by pass inhibit or modify the safety established by the emergency stop button and its ...

Page 18: ...ft the top shield to be able to gain access to the belts and pulleys Figure 10 Pulley compartment 3 To change the position of the motor belt it is sufficient to loosen the motor belt tensioning knob then move the belt and tension it again properly using the knob Figure 11 Tensioning knob 4 To change the position of the belt attached to the spindle ii is necessary to loosen the bolts securing the p...

Page 19: ...nsion the belt and tighten the bolts Figure 13 Pulley displacement 6 Check for the correct belt tension by exerting a light pressure with your fingers Belt tension It is very important that the belts are under tension in order not to compromise the efficiency of the Drill Lower support of the motor It is very important that the bolts 2 touch against the rear part of the head so that the motor lays...

Page 20: ...indle namely for approaching the tool to the work piece fetch one of the knobs and rotate the handwheel anticlockwise vice versa for raising the spindle namely for separating the tool from the work piece rotate the handwheel clockwise Figure 14 Feed handwheel 5 4 1 Locking screw for the spindle stroke On the handwheel for the descent of the spindle there is a graded scale and a locking screw for t...

Page 21: ...b Ref B clockwise to decrease the rising speed to increase it turn the knob anti clockwise Once the adjustment has been carried out re insert the screw into the hole closest to the selected adjustment point and securely tighten Figure 16 Spindle stroke locking screw 5 5 Adjusting the Work Table These Drills allow adjusting the work height the table This feature is afforded by a rack on the bearing...

Page 22: ...Unlocking the screw 2 Fetch handle A and turn it clockwise for raising the table or anticlockwise for lowering it until reaching the desired height Figure 19 Adjusting the table height 1 Manually tighten the locking screws B The work stand table can be rotated to any position from 0 to 360 To adjust the table around itself proceed as follows 1 Unlock the locking handle C located under the table 2 ...

Page 23: ...he table height and angle It is absolutely forbidden to change the work table height or rotate it while the spindle is moving Moreover the work stand can be tilted to any position from left to right To tilt the work surface proceed as follows 1 Unscrew the bolt in the centre of the work surface 2 Tilt the work surface into the desired position using as a reference the graded scale on the drill 3 T...

Page 24: ...MODIFIED OR REMOVED Before using the machine always check the condition and correct safety device operation provided by the manufacturer 6 1 Spindle guard A polycarbonate guard protects the operator against contacts with the rotating tool or against parts ejected during the process This guard is equipped with a micro switch which stops the power supply to the machine when it is not in closed posit...

Page 25: ...f the power transmission system and of the speed change This guard is equipped with a micro switch which stops the power supply to the machine when it is not in closed position protection of the pulleys Figure 23 Pulley guard and micro switch 6 3 Emergency stop The emergency stop is constituted by a red cap which if pressed activates the stop button thus interrupting the power supply of the machin...

Page 26: ...cution electric shock This lead provides a path of minimal resistance to the electric current thus it reduces the danger of electrocution Intended use and materials The machine has been designed and manufactured for the use specified Any use and lack of respect for the technical parameters established by the manufacturer may be dangerous to operators therefore the manufacturer cannot assume any li...

Page 27: ... your eyes or face wear gloves to protect your hands from burrs on the piece wear safety shoes to protect your feet from falling objects use suitable clothing at work close fitting and free of dangling parts Use of PPE ALWAYS use appropriate personal protective equipment PPE such as Gloves Goggles or face shields Overalls or aprons Safety shoes Figure 25 Personal Protective Equipment 7 TRANSPORT A...

Page 28: ... the packaging contains the following parts Figure 26 Drill components N Description Qty N Description Qty 1 Drill head 1 9 Support base 1 2 Spindle descent handwheel lever 3 10 Spindle guard 1 3 Spindle extraction cutter 1 11 Drive belt compartment 1 4 Spindle sleeve 1 12 Interlocked spindle guard 1 5 Spindle 1 13 Work surface support arm 1 6 Spindle locking key 1 14 Column 1 7 Allen wrench 1 15 ...

Page 29: ...his manual Copyright by FERVI 8 2 Assembly To mount the drill properly follow these steps 1 Assemble the drill column to the support base using the supplied bolts making sure to tighten them firmly Figure 27 Column assembly 2 Install the sliding toothed guide on the drill column then insert the work surface support arm and the column collar Figure 28 Arm assembly 3 Mount the work surface adjustmen...

Page 30: ... Figure 31 Installing the lever 8 3 Mounting the spindle cone and the spindle Proceed as follows to assemble the spindle cone and the spindle 1 With a dry cloth clean the internal surface of the coupling of the spindle cone Similarly clean also the spindle and the spindle cone 2 Insert the end with the two flat surfaces of the spindle cone inside the coupling by pressing firmly upwards 3 Insert th...

Page 31: ...ght by FERVI Proceed as follows to assemble the spindle cone and the spindle 1 Lower the spindle in order to uncover the slit on the side of the barrel 2 Insert the spindle dismounting knife into the slit and beat such knife it with a hammer Figure 33 Dismounting the spindle Hold the spindle Hold the spindle with one hand while tapping the knife with the hammer Do not drop the spindle on the workt...

Page 32: ...lamp for the illumination of the work area The assembly of the lamp is pretty straightforward and consist of the following phases 1 Connect the power cable of the lamp to the machine connector Figure 34 Connecting the power cable 2 Screw the lamp support to the head of the drill using the 4 screws and washer supplied Figure 35 Support mounting 3 Test the functioning of the lamp by switching on the...

Page 33: ...s The guard assembly is composed by various parts The micro switch assembly and the rotation system The polycarbonate guard The suspension bar of the guard Screws washers and nuts For the assembly proceed as follows 1 Screw the micro switch assembly to the left hand side of the drill head Use the 4 screws and washers included Figure 37 Micro switch assembly 2 Adjust the guard to permit the hook of...

Page 34: ...remaining parts of the guard assembly Figure 39 Guard mounting parts 4 Mount the two brackets for the fitment of the polycarbonate guard to the bar with the supplied screws The two brackets must be mounted facing backwards in order to put the guard as close as possible to the spindle Figure 40 Brackets mounting 5 Mount the polycarbonate guard with the bar inserting a washer between the brackets an...

Page 35: ...d Figure 42 Supporting bar and guard 7 Insert the two rubber caps at both ends of the supporting bar Figure 43 Rubber caps 8 Now it is possible to insert the bar within the micro switch assembly After the insertion of the bar put the micro switch assembly in the lock position and consequently rotate the guard to the closed position in front of the spindle After the two parts of the mechanism are i...

Page 36: ...d trained staff the drill is to be used only after having read and understood this manual Risk of Injury The workpiece must be firmly fixed to the work bench with the vice while operating the machine The workpiece must never be held in place with your hand 9 1 Preliminary checks Make sure that the tool holder spindle is securely fastened Use only appropriate tool holders Clean the machine and lubr...

Page 37: ...pindle 5 Adjust the height of the work surface as well as its rotation 6 Close the spindle s interlocked guard protection 7 Turn on the drill and start the rotation by pressing in order the on button Ref 1 in Figure 6 and the Start button Ref 2 in Figure 6 8 Lower the spindle using the hand wheel for vertical displacement and drill the hole Figure 45 Lowering the spindle Drilling depth Check drill...

Page 38: ...he motor connections C Check the switch connections D Replace the motor E Replace the switch The tip is jammed in the work piece A Excessive pressure on the feed hand wheel B Loose tip C Speed is too fast A Apply less pressure B Tighten the tip C Change the speed The tip is burning or smoking A Incorrect speed Revolutions per minute B Shavings will not discharge C Tip is worn or does not cut the m...

Page 39: ...istribute any information from this manual Copyright by FERVI 12 DISPOSAL OF COMPONENTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of separately Machine materials include Steel aluminium and other metal components Plastic materials Copper cables motors and electric components Respect the environment Contact a specialist centre for the collection of waste materials f ...

Page 40: ...roduction and divulgation of this Technical Manual and mentioned and or attached documentation are reserved It is strictly forbidden to reproduce publish or distribute any information from this manual Copyright by FERVI 13 ELECTRIC CIRCUIT f e r v i c o m ...

Page 41: ...roduction and divulgation of this Technical Manual and mentioned and or attached documentation are reserved It is strictly forbidden to reproduce publish or distribute any information from this manual Copyright by FERVI 14 REPLACEMENT PARTS f e r v i c o m ...

Page 42: ... M6x6 0260 015 Shaft 0260 055 Spindle pulley 0260 016 M8x10 bolt 0260 056 Pulley 0260 017 Ring 0260 057 Pulley 0260 018 Shaft pin 0260 058 M8x10 bolt 0260 019 Sprocket 0260 059 V belt 540mm 0260 020 Worm 0260 060 V belt 530mm 0260 021 M8x18 bolt 0260 061 Bearing 6202 0260 022 Pin 6x20 0260 062 Oil cap 0260 023 Handwheel lever housing 0260 063 Nut 0260 024 Disc 0260 064 Spindle pulley 0260 025 Rive...

Page 43: ...hed wheel 0260 090 4 Cable 0260 124 Grub screw 0260 091 Terminal 0260 125 Bolt M4x4 0260 092 Power cable 0260 126 M4x10 bolt 0260 093 M6x12 bolt 0260 127 Sensor housing 0260 094 Nut 0260 128 Rivet 2 5x6 0260 095 Spring housing 0260 129 Pointer 0260 096 Bolt M4x8 0260 130 Pin M6x18 0260 097 Spring 0260 131 Movement sensor 0260 098 ST bolt 2 9x9 5 0260 132 Work Plan 0260 099 Flat washer Ø 4 0260 133...

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