OPERATION AND
MAINTENANCE MANUAL
Drill press with drive belt
Art. 0012
ORIGINAL INSTRUCTIONS
fervi.com
Page 1: ...OPERATION AND MAINTENANCE MANUAL Drill press with drive belt Art 0012 ORIGINAL INSTRUCTIONS f e r v i c o m ...
Page 2: ...ontained in this manual Operator Qualification The operators assigned to using this machine must be supplied with all of the necessary information and instruction and should be provided with adequate training regarding safety in pertaining to a The conditions of use of the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine s conf...
Page 3: ...CATIONS 11 4 ASSEMBLING THE MACHINE 12 4 1 Main Components 12 4 2 Pillar and base assembly 13 4 3 Installation of the table support and the rack 13 4 4 Installation of the handle and the table 13 4 5 Installing the head assembly 14 4 6 Installation of the knobs 14 4 7 Installing of the spindle 14 4 8 Installing the spindle guard 15 5 MACHINE ELEMENTS 16 5 1 Information plate 17 5 2 Pictograms 17 6...
Page 4: ... or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 9 2 2 PULLEY HOUSING LOCK 28 10 MAINTENANCE 29 10 1 Routine maintenance 29 11 TROUBLESHOOTING 30 12 ELECTRICAL CIRCUIT 31 13 DISPOSAL OF PARTS AND MATERIALS 31 14 SPARE PARTS 32 15 DRILL PRESS ACCESSORIES 36 f e r v i c o m ...
Page 5: ...r those who carry out these tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Prior to installation and use of the Drill press authorised personnel shall carefully read this technical document know which protections and safety devices are available on the machines their location and how ...
Page 6: ...o avoid injury or damage to property 1 1 Preface For safe and easy operation of the Drill press this manual must be read carefully in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Even if already familiar with the Drill press it is necessary to follow the instructions contained herein in addition to the general precautio...
Page 7: ...equirements highlighted in various parts of this manual Risks related to Using the Machine Every person who is responsible for the use and maintenance of the machine should first have read the instruction manual particularly the chapter dealing with safety It is recommended that the plant safety manager get written confirmation of the above Risks related to Using the Machine During all work phases...
Page 8: ...disturbances 10 Work areas must be well lit 11 Always wear eye protection and protective gloves while working If dust is produced use the appropriate masks 12 Wear appropriate clothing Loose clothing dangling jewellery long hair etc can get caught in the moving parts causing irreparable injury 13 Replace worn and or damaged parts check that the guards and protection devices work properly before op...
Page 9: ...oncentrate on the work in progress 1 Firmly secure the workpiece before starting the drill 2 Always use the tool tip or tap in an appropriate manner Perform only the work for which the tool is made Do not use the tool for inadequate work 3 Only use suitable resistance tools in relation to the work that is to be done This is to avoid risky and unnecessary overloading for the operator which may be h...
Page 10: ...ated with the machine s electrical system For more detailed information contact a trusted electrician 3 The mains power outlet should be bipolar grounded 10 16 A 250 V extension cables must have sections that are the same or greater than the sections of the power cable of the machine 4 The power supply cable and its possible extension cable should never come in contact with hot objects sharp edges...
Page 11: ...rom this Manual Copyright by FERVI 3 TECHNICAL SPECIFICATIONS Overall dimensions Height mm 990 Width mm 290 Depth mm 560 Mass Net mass kg 54 Gross mass kg 62 Nominal Values Rated voltage V Hz 230 50 Power W 650 General Characteristics Spindle travel mm 80 Spindle travel distance mm 160 Sleeve mm 40 Spindle mm 16 CM2 Column mm 71 Spindle base distance mm 650 Speed r min 280 2380 Table size mm 290 A...
Page 12: ...nual Copyright by FERVI 4 ASSEMBLING THE MACHINE Staff Required The assembly must be carried out by at least two people 4 1 Main Components Make sure that the machine inside the packaging contains all the following parts Figure 1 The parts of the machine 1 Head assembly 7 Spindle and key 2 Table 8 Spindle connector 3 Base 9 Lowering handwheel knobs 4 Pillar assembly 10 Screws 5 Table support assem...
Page 13: ...the base 3 Search among the parts for the 4 long hex head screws for mounting 4 Insert the screws into the holes and tighten Figure 2 Assembly of the base 4 3 Installation of the table support and the rack 1 Remove the ring and the rack 2 Install the table support together with the rack 3 Install the ring and secure it firmly with the supplied screw Figure 3 Table support installation 4 4 Installa...
Page 14: ...he knobs 1 Locate the three handles inside the packaging 2 Screw the handles into the threaded holes in the hub of the handwheel and tighten firmly Figure 6 Knob installation 4 7 Installing of the spindle Mounting the spindle Before assembly of the spindle and the spindle connector clean all connection surfaces with a non petroleum based cleaning product such as alcohol or thinner The grease and o...
Page 15: ...Figure 8 B Figure 8 Application of the brackets A Insert the guard B Assembling the Guard The spindle guard must be mounted so that the stickers remain on the outside and are readable so that they can be seen properly by the operator while using the machine 3 Place the rod inside the box containing the safety micro switch 4 Adjust the height and the opening direction so that the upper projection o...
Page 16: ...It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 5 MACHINE ELEMENTS Figure 11 Overview 1 Controls 6 Electric motor 2 Spindle protector 7 Hand wheel spindle 3 Work table 8 Spindle 4 Drill base 9 Table adjustment handle 5 Belts protective cover 10 Table lever lock 1 2 3 4 5 6 7 8 9 10 f e r v i c o m ...
Page 17: ...is Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 5 1 Information plate The following plates are present on the machine Figure 12 Identification Plate 5 2 Pictograms f e r v i c o m ...
Page 18: ...orare Non avvicinare le mani all utensile mentre è in movimento Prima di avviare la macchina verificare che la chiave di serraggio del mandrino sia stata disinserita Indossare sempre occhiali e guanti antinfortunistici adeguati Non indossare abiti ampi cravatte collane bracciali e raccogliere i capelli lunghi perché potrebbero essere agganciati dalle parti in movimento Non rimuovere o disattivare ...
Page 19: ...ce publish or distribute any information from this Manual Copyright by FERVI 6 SWITCHES AND CONTROL LEVERS 6 1 Control Buttons A Start Button B Stop button Figure 13 Control buttons START BUTTONS To start the machine and the rotating tip press the button on the side Figure 14 Start STOP BUTTONS To stop the machine and the rotating tip press the button on the side Figure 15 Stop A B f e r v i c o m...
Page 20: ...n pressure is applied the stop button is pressed and the machine stops Press this button in case of emergency F igure 16 Emergency Checking the Emergency Button Before starting any work on the machine the operator must ensure that the emergency stop button functions In case of emergency In an emergency press the red emergency button to stop the machine Risk of injury After pressing the emergency s...
Page 21: ...ntrol Levers Handle 3 is used to adjust the height of the table To adjust see chapter 8 1 Handle 4 if rotated in a clockwise direction locks the table if the handle is rotated anti clockwise the table is unlocked C Table height handle D Table lock handle Figure 17 Activating the table The steering wheel allows for the vertical displacement of the spindle and therefore the advancement of the tool n...
Page 22: ...the work table to the desired height via the appropriate handle 2 The operating speed of the machine is changed via the transmission belt 3 Secure the workpiece on the table using a vice The vice must be firmly secured to the table by means of bolts Figure 19 Using the vice Risk of injury The workpiece must be firmly fixed to the table with the vice while operating the machine Never is the workpie...
Page 23: ...anti clockwise to open the spindle clamps 3 Insert the tip 3 into the spindle at a sufficient depth to obtain maximum grip with the clamps but not to a depth that causes the spiral portion of the tip to come into contact with clamps 4 Make sure that the tip is centred inside the spindle 5 Rotate the spindle key clockwise to tighten the tip Figure 20 Fastening the spindle Remove the adjustment wren...
Page 24: ...justing the table 8 2 Adjusting the drilling depth If you want to make more holes all at the same depth taking the first hole as a reference Loosen the locking screw and turn the scale until the pointer indicates zero on the scale at the desired depth Tighten the locking lever If you want to set the maximum descent depth of the sleeve at a previously determined level Loosen the locking screw and r...
Page 25: ... to reproduce publish or distribute any information from this Manual Copyright by FERVI Open the handle guard in order to unlock the protected pulley housing Figure 25 Pulley compartment lock Open the protective cover of the drive belt Figure 26 Opening the compartment Set the drilling speed by selecting one of the five positions of the belt Figure 27 Pulley compartment f e r v i c o m ...
Page 26: ...t by FERVI For the selection of the spindle velocity refer to the following table RPM 50Hz 1 2 3 4 A 620 440 280 B 1400 660 420 C 1830 1180 550 D 2380 1550 1150 Adjust the belt tension by pushing the motor backwards Tighten the handle securely and close the protective cover To restart the drill it is necessary to close the spindle guard which locks the protective cover on the pulley housing and pr...
Page 27: ...l not fit the outlet entrust a qualified electrician to install the proper outlet Electric Shock Incorrectly connecting the conductor to the tool s grounding system can cause the risk of electric shock If the electric cord or plug need to be repaired or replaced do not connect the conductor to tool s grounding system to a live terminal Connect the machine to a grounded electrical system and suitab...
Page 28: ...sing so that the spindle guard stays closed and it is possible to start the drill Opening the housing is done via the safety micro switch which stops power to the Drill s motor Figure 29 Locking the pulley compartment Checking the Safety Devices Each time the Drill is used check that the devices function well if they do not function do not use the machine Risk of injury After opening the guard the...
Page 29: ...l remaining on the table and on the tip Worn power cable Immediately replace the power cable when you notice that it is worn cut or damaged Every 50 hours or every 5 days lubricate the gear mechanism the rack that lifts the table and the grooves of the spindle with oil Every 300 hours or every 6 months during the life of the machine a thorough check of operation and wear and tear on the machine is...
Page 30: ... the switch connections D Replace the motor E Replace the switch The tip is jammed in the workpiece A Excessive forward pressure on the handle B Loose belt C Loose tip D Speed is too fast A Apply less pressure B Check the belt tension C Tighten the tip D Change the speed The tip is burning or smoking A Incorrect speed Revolutions per minute B Shavings will not discharge C Tip is worn or does not c...
Page 31: ...y FERVI 12 ELECTRICAL CIRCUIT 13 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of differently The Drill press is composed of the following materials the head column table and base are made of cast iron gears shafts bearings slideways and spindle are made of steel the guard and cable sheaths are made of polymeric material Respect the environment Contact...
Page 32: ...e reserved of reproduction and dissemination of this Technical Manual and documentation cited and or attached It is expressly forbidden to reproduce publish or distribute any information from this Manual Copyright by FERVI 14 SPARE PARTS f e r v i c o m ...
Page 33: ...2 053 Locking washer 0012 015 Rivet 0012 054 Bolt 0012 016 Flat washer 0012 055 Bolt 0012 017 Washer 0012 056 Warning label 0012 018 Bolt 0012 057 Switch 0012 019 Bolt 0012 058 Rivet 0012 020 Flat washer 0012 059 Bolt 0012 021 Speed label 0012 060 O ring 0012 022 Pulley compartment cover 0012 061 Retainer ring 0012 023 Washer 0012 062 Bearing 0012 024 Flat washer 0012 063 Sleeve coupling 0012 025 ...
Page 34: ... Description Ref Description 0012 080 Shaft 0012 092 Table holding unit 0012 081 Table adjustment lever 0012 093 Lever knob 0012 082 Table vice 0012 094 Spindle lever 0012 083 Graduated scale 0012 095 Lever housing 0012 084 Rivet 0012 096 Shaft 0012 085 Table inclination scale 0012 097 Pin 0012 086 Table 0012 099 End feed ring 0012 087 Rivet 0012 100 Rivet 0012 088 Table lift locking lever 0012 10...
Page 35: ... supply cable 0012 A04 Clamp guard 0012 A22 Power supply cable 0012 A05 Washer 0012 A23 Grommet 0012 A06 Nut 0012 A24 Fixed casing seat 0012 A07 Cap 0012 A25 Flat washer 0012 A08 Bolt 0012 A26 Locking washer 0012 A09 Electrical parts box 0012 A27 Screw 0012 A10 Cable gland 0012 A28 Screw 0012 A11 Micro switch power supply cable 0012 A29 Screw 0012 A12 Guard rod 0012 A30 Washer 0012 A13 Grub screw ...
Page 36: ...tion from this Manual Copyright by FERVI 15 DRILL PRESS ACCESSORIES ACCESSORIES in a separate box PARTS GROUPS 1 Chuck key see figure below 1 Group 2 Wedge shaft 1 Group 3 Feeding knobs 3 Parts 4 Regulating know for support table height 1 Group 5 Table support mounting bolt 1 Part 6 Table arm mounting bolt 1 Part 7 Upper pulley cover knob and screw 1 Group 8 Flange screws and washers 1 Group 9 All...
