Ferris IS600ZB2544 Operator'S Manual Download Page 36

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Reproduction

56

2.

Clean the battery terminals and cable ends with a wire brush
until shiny.

3.

Reinstall the battery and reattach the battery cables, positive
[+] cable first (B).

4.

Coat the cable ends and the battery terminals with
petroleum jelly or non-conducting grease.

Battery Service

WARNING

Keep open flames and sparks away from the battery; the
gasses coming from it are highly explosive. Ventilate the
battery well during charging.

Checking Battery Voltage

A voltmeter can be used to determine condition of battery. When
engine is off, the voltmeter shows battery voltage, which should
be 12 volts. When engine is running, the voltmeter shows
voltage of charging circuit which normally is 13 to 14 volts.

A dead battery or one too weak to start the engine may not
mean the battery needs to be replaced. For example, it may
mean that the alternator is not charging the battery properly. If
there is any doubt about the cause of the problem, see your
dealer. If you need to replace the battery, follow the steps under
Cleaning the Battery & Cables in the Regular Maintenance
Section.

Charging a Completely Discharged Battery

WARNING

• Do NOT charge battery with key switch ON.
• Never use a quick battery charger to start engine.
• Always disconnect negative (-) battery cable before

charging battery,

1.

Be aware of all the safety precautions you should observe
during the charging operation. If you are unfamiliar with the
use of a battery charger and hydrometer, have the battery
serviced by your dealer.

2.

Add distilled water sufficient to cover the plate (fill to the
proper level near the end of the charge). If the battery is
extremely cold, allow it to warm before adding water
because the water level will rise as it warms. Also, an
extremely cold battery will not accept a normal charge until
it becomes warm.

3.

Always unplug or turn the charger off before attaching or
removing the clamp connections.

4.

Carefully attach the clamps to the battery in proper polarity
(usually red to [+] positive and black to [-] negative).

5.

While charging, periodically measure the temperature of
the electrolyte. If the temperature exceeds 125° F (51.6°
C), or if violent gassing or spewing of electrolyte occurs,
the charging rate must be reduced or temporarily halted to
prevent battery damage.

6.

Charge the battery until fully charged (until the specific
gravity of the electrolyte is 1.250 or higher and the
electrolyte temperature is at least 60° F). The best method
of making certain a battery is fully charged, but not over
charged, is to measure the specific gravity of a cell once
per hour. The battery is fully charged when the cells are
gassing freely at low charging rate and less than 0.003
change in specific gravity occurs over a three hour period.

Jump Starting With Auxiliary (Booster) Battery

Jump starting is not recommended. However, if it must be done,
follow these directions. Both booster and dis-charged batteries
should be treated carefully when using jumper cables. Follow
the steps below EXACTLY, being careful not to cause sparks.
Refer to Figure 57.

WARNING

For your personal safety, use extreme care when jump
starting. Never expose battery to open flame or electric spark
– battery action generates hydrogen gas which is flammable
and explosive. Do not allow battery acid to contact skin, eyes,
fabrics, or painted surfaces. Batteries contain a sulfuric acid
solution which can cause serious personal injury or property
damage.

To avoid engine damage, do not disconnect battery while
engine is running. Be sure terminal connections are tight
before starting.

36

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Summary of Contents for IS600ZB2544

Page 1: ...N o t f o r R e p r o d u c t i o n...

Page 2: ...Filter 22 Check Engine Oil Level 23 Changing the Engine Oil and Filter 23 Engine Maintenance 23 Inspect Muffler and Spark Arrester 23 Fuse Location and Identification 23 Check Fill Transmission Oil L...

Page 3: ...ferrismowers com Please provide model and serial number when ordering replacement parts Product Identification Tag The Product Identification tag A Figure 1 can be found in the location shown 1 PRODUC...

Page 4: ...f there is a risk that children may enter the area where you are mowing have another responsible adult watch them Slope Operation Operation on slopes can be dangerous Using the unit on a slope that is...

Page 5: ...edges ditches embankments or into water can cause rollovers which may result in serious injury death or drowning Overhead Obstacles Check for overhead clearances before driving under any objects Do no...

Page 6: ...adults who are familiar with the instructions to operate the unit Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The ow...

Page 7: ...ard keep unit free of grass leaves excess oil Do not stop or park over dry leaves grass or combustible materials WARNING It is a violation of California Public Resource Code Section 4442 to use or ope...

Page 8: ...ncer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Service and Maintenance To avoid personal injury...

Page 9: ...njury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hy...

Page 10: ...ailure to properly inspect and maintain the seat belt can cause serious injury or death 3 The seat belt like the ROLL BAR needs to be periodically inspected to verify that the integrity has not been c...

Page 11: ...Objects D Fire Hazard E Amputation Hand in Blade F Amputation Foot in Blade G Dropoffs H Maximum Slope Angle for Safe Operation I Overhead Obstacles J Rollover Hazard K Tipover L Keep ROPS in Raised...

Page 12: ...t 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR Operator rises off seat with parking brake disengaged Test 4 Blade Brake Check Mower blades and mower drive belt should come t...

Page 13: ...s the right rear drive wheel 7 Description Icon Callout FORWARD A NEUTRAL B REVERSE C NEUTRAL LOCKOUT POSITION N A D The parking brake must be disengaged before attempting to move the ground speed con...

Page 14: ...engages and disengages the mower blades Pull UP on the switch to engage and push DOWN to disengage Ignition Switch The ignition switch starts and stops the engine it has three positions Stops the eng...

Page 15: ...s still hot from recent operation Do NOT allow open flame smoking or matches in the area Avoid over filling and wipe up any spills WARNING Do NOT load this zero turn rider on a trailer or truck using...

Page 16: ...tes travels and steers before you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear t...

Page 17: ...ce 13 To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing the amount each le...

Page 18: ...ak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially...

Page 19: ...ar the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate gro...

Page 20: ...towards the front of the machine Repeat the process for the other side of the unit Note Both transmission release levers must be in the same position Attaching a Trailer The maximum weight of a towed...

Page 21: ...ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine...

Page 22: ...l cap A Figure 21 21 2 Fill the fuel tank to the bottom of the filler neck This will allow for fuel expansion Note Do not overfill Refer to your engine owner s manual for specific fuel recommendations...

Page 23: ...ine operator s manual in the fill tube E and check the amount of oil in the engine using the engine oil dipstick F 7 Remove the shop cloth and wipe up any spilled oil Engine Maintenance For engine mai...

Page 24: ...edure Purging the Air from the Hydraulic System Due to the effects air has on efficiency in hydraulic drive systems it is critical that it be purged from the system These purge procedures should be im...

Page 25: ...ded Automotive type high temperature lithium grease may be used when this is not available Oil Control handle pivots linkages Parking brake shaft pivots Seat plate pivots Deck lift pivot points Discha...

Page 26: ...ade from the unit See Removing the Mower Blades 2 Inspect the mower blade Figures 30 and 31 Discard the mower blade if it has any of the following conditions More than 5 12 7 mm of the mower blade met...

Page 27: ...ning the Mower Blades for sharpening instructions 4 Repeat the process until the mower blade remains in the horizontal level position Installing Mower Blades 1 Reinstall each mower blade with the air...

Page 28: ...for a faster overall speed forward or reverse than it was designed for Checking Tire Pressures Tire pressure should be checked periodically and maintained at the levels shown in the Specifications ch...

Page 29: ...tment purposes The adjustment is achieved by changing the length of the upper rod A Figure 41 that connects the ground speed control lever to the pivot 41 Determining if Adjustment is Necessary If the...

Page 30: ...eutral return rod the lever must be pulled rearward and released to properly check the return to neutral position Neutral Lockout Adjustment Prior to adjusting the neutral lockout the neutral and retu...

Page 31: ...ds are equal no further adjustment is required If the measurements are not equal greater than 1 8 3 17 mm difference adjustment is required continue with Adjusting the Deck Lift Rod Timing Adjusting t...

Page 32: ...ing edge to the ground 8 Repeat the process on the other side of the machine the front measurements should equal 4 10 2 cm the rear measurements should equal 4 1 4 10 8 cm If the measurements do not e...

Page 33: ...ess the belt down below the belt guide and then pull it around and then above the belt guide Carefully release the tension on the breaker bar 6 Remove the old belt from the front stationary idler pull...

Page 34: ...t for removal instructions 3 Remove the hardware B that secures the clutch anchor pad C to the PTO clutch D and disconnect the wire harness from the PTO clutch WARNING STORED ENERGY DEVICE Improper re...

Page 35: ...lts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine NOTE Spanner wrench is located under the seat on the right hand side of the machine To Adjust the Upper Mounting Position 1...

Page 36: ...r because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removin...

Page 37: ...Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent...

Page 38: ...to the drive position Transmission release lever s in free wheel position Replace belt See Transmission Drive Belt Replacement Belt is broken See problem and cause below Drive belt slips See authoriz...

Page 39: ...nt or damage to the mower blades Remedy Cause Problem Stepped Cutting Level the deck correctly Deck is not leveled correctly Check and inflate the tires Tires are not properly inflated Replace the bla...

Page 40: ...4 cm Overall Width with discharge chute up 65 1 2 165 cm Height 964 lbs 437 3 kg Weight approximate Warranty If your unit is equipped with a dual function hour meter that displays both engine hours an...

Page 41: ...n warranty service on Briggs Stratton products ABOUT YOUR WARRANTY Warranty service is available only through Ferris Authorized Service Dealers This warranty only covers defects in materials or workma...

Page 42: ...N o t f o r R e p r o d u c t i o n Notes...

Page 43: ...N o t f o r R e p r o d u c t i o n Notes...

Page 44: ...N o t f o r R e p r o d u c t i o n...

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