Metal core drilling
Repair instructions
Applies to:
KBU 110-4 M; JMU 404 M
Page 1: ...Metal core drilling Repair instructions Applies to KBU 110 4 M JMU 404 M...
Page 2: ...bstances required 12 7 Test and diagnosis options 13 8 Disassembly 14 8 1 Disassembling the drill jig 14 8 1 1 Removing the container 14 8 1 2 Removing the switches 15 8 1 3 Removing the electronics 1...
Page 3: ...1 Fitting the hose socket 45 9 1 2 Fitting the sealing rings 46 9 1 3 Assembling the clutch and shafts 47 9 1 4 Fitting grooved ball bearings in the gearbox housing 49 9 1 5 Assembling the shaft 50 9...
Page 4: ...75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 8 Positioning the motor 71 9 3 9 Fitting the p...
Page 5: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions describe how to...
Page 6: ...onic information system Specific test specifications and measured values Up to date test data for all devices can be found in the FEIN electronic information system Special tools lubricants and auxili...
Page 7: ...ust be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment a...
Page 8: ...circulation 4 Symbols used Refers to measures for avoiding the risk of injuries Refers to information or instructions that should be followed Non observance can result in damage or malfunctions Read...
Page 9: ...t or minor injury May also be used as a warning about material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its environment...
Page 10: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instructions th...
Page 11: ...Standard tools Cross tip screwdriver PH2 Torx T15 T20 Socket wrench 13 mm Socket head wrench set Socket head wrench with pin 5 mm Circlip pliers Plastic hammer Arbor press Side cutting pliers Punch 1...
Page 12: ...9 Page 12 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 6 3 Lubricants and auxiliary substanc...
Page 13: ...applications FEIN retains all rights of disposal such as copying and circulation 7 Test and diagnosis options The BMPB2 drill motor test box diagnosis tool can be used for the models listed in these r...
Page 14: ...y rights applications FEIN retains all rights of disposal such as copying and circulation 8 Disassembly 8 1 Disassembling the drill jig 8 1 1 Removing the container 1 Remove the container 1 2 Remove t...
Page 15: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 2 Removing the switches Tools Torx T15 1 Unscrew the five screws 1 2 Remove the cove...
Page 16: ...s FEIN retains all rights of disposal such as copying and circulation 8 1 3 Removing the electronics Steps that must be completed Removing the switches Tools PH2 cross tip screwdriver 1 Remove all con...
Page 17: ...ghts of disposal such as copying and circulation 8 1 4 Removing the network cable Steps that must be completed Removing the electronics Tools Torx T15 1 Unscrew the screw 1 2 Remove the cover 2 3 Unsc...
Page 18: ...IN retains all rights of disposal such as copying and circulation 8 1 5 Removing the magnetic foot Steps that must be completed Removing the electronics Tools Socket head wrench 6 mm 1 Unscrew the nut...
Page 19: ...moving the protective hose Steps that must be completed Removing the electronics Tools Torx T20 PH2 cross tip screwdriver Socket head wrench 6 mm Side cutting pliers 1 Unscrew the three screws 1 2 Rem...
Page 20: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 7 Removing the motor Steps that must be completed Removing the electronics Removing the protectiv...
Page 21: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 8 Removing the spider Steps that must be completed Removing the motor Tools 13 mm socket wr...
Page 22: ...s applications FEIN retains all rights of disposal such as copying and circulation 8 1 8 Removing the spider 5 Remove the spider 1 6 Remove the feather key 2 7 Unscrew the three handles 3 8 Remove the...
Page 23: ...ts applications FEIN retains all rights of disposal such as copying and circulation 8 1 9 Removing the guide Steps that must be completed Removing the protective hose Removing the motor Tools PH2 cros...
Page 24: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 9 Removing the guide 4 Unscrew the 14 cylinder head screws 1 5 Remove the two guide...
Page 25: ...2019 Page 25 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 9 Removing the guide 9 Unscre...
Page 26: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 10 Removing the sealing ring Steps that must be completed Removing the container Removing the pro...
Page 27: ...ssembling the motor housing 8 2 1 Removing the carbon brushes Steps that must be completed Removing the protective hose Removing the guide Removing the motor Tools PH2 cross tip screwdriver 1 Unscrew...
Page 28: ...age 28 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 2 Removing the bolt 1 Unscrew the cy...
Page 29: ...n 8 2 3 Removing the intermediate gearbox Steps that must be completed Removing the carbon brushes Removing the guide Tools 6 mm hexagon socket PH2 cross tip screwdriver 1 Remove the two cylinder head...
Page 30: ...etains all rights of disposal such as copying and circulation 8 2 4 Disassembling the intermediate gearbox Steps that must be completed Removing the carbon brushes Removing the guide Tools PH2 cross t...
Page 31: ...Disassembling the armature Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Disassembling the intermediate gearbox Tools Drawing off socke...
Page 32: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the stator Tools PH2 cross tip screwdriver 1 Remove the c...
Page 33: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 Disassembling the gearbox housing 8 3 1 Removing the lever Steps that must be completed Removin...
Page 34: ...4 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the stator 4 Remove the clampi...
Page 35: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 2 Disassembling the lever Tools Punch 1 mm Plastic hammer 1 Remove t...
Page 36: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 3 Removing the gearbox parts Steps that must be completed Removing the carbon brushes Removing the guid...
Page 37: ...etains all rights of disposal such as copying and circulation 8 3 4 Removing the shaft Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Rem...
Page 38: ...23 01 2019 Page 38 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 4 Removing the shaft 4 P...
Page 39: ...all rights of disposal such as copying and circulation 8 3 5 Disassembling the shaft Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Remo...
Page 40: ...ying and circulation 8 3 6 Removing the grooved ball bearings Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox Removing the gearbox parts R...
Page 41: ...hts of disposal such as copying and circulation 8 3 7 Disassembling the clutch and shafts Steps that must be completed Removing the carbon brushes Removing the guide Removing the intermediate gearbox...
Page 42: ...n 1 0 23 01 2019 Page 42 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 7 Disassembling th...
Page 43: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 8 Removing the sealing rings 1 Remove the three sealing rings 1 INFORMATION...
Page 44: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 9 Removing the hose socket Tools Socket wrench Socket wrench insert 7 mm 1 R...
Page 45: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation 9 Assembly 9 1 Assembling the gearbox housing 9 1 1 Fitting the hose socket Tools Socket wrench insert 7 mm...
Page 46: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 2 Fitting the sealing rings 1 Apply a layer of grease to the three sealing rings 1 2 Position the...
Page 47: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Assembling the clutch and shafts 1 Position the gear wheel...
Page 48: ...19 Page 48 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Assembling the clutch and shaf...
Page 49: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 4 Fitting grooved ball bearings in the gearbox ho...
Page 50: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Assembling the shaft Steps that must be completed Fitting the grooved ball bearings Tools Arbor press C...
Page 51: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Assembling the shaft 5 Position the feather key 1 6 Press in the gear wheel 2 7 Pos...
Page 52: ...ations FEIN retains all rights of disposal such as copying and circulation 9 1 6 Fitting the gearbox parts Steps that must be completed Fitting the grooved ball bearings Assembling the clutch and shaf...
Page 53: ...uch as copying and circulation 9 1 7 Assembling the lever Steps that must be completed Fitting the grooved ball bearings Assembling the clutch and shafts 1 Position the spiral spring 1 2 Position the...
Page 54: ...completed Fitting the grooved ball bearings Assembling the clutch and shafts Assembling the lever Tools Punch 2 mm Plastic hammer 1 Grease the bolt 1 2 Position the bolt 1 3 Position the lever 2 PLEAS...
Page 55: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 Assembling the motor housing 9 2 1 Fitting the stator Tools PH2 cross tip screwdriver 1 P...
Page 56: ...isposal such as copying and circulation 9 2 2 Fitting the armature Tools PH2 cross tip screwdriver Circlip pliers 1 Position the plate 1 2 Press on the ball bearing 2 3 Grease the sealing ring 3 4 Pos...
Page 57: ...ghts of disposal such as copying and circulation 9 2 3 Fitting the intermediate gearbox Steps that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Tools PH2...
Page 58: ...that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the intermediate gearbox Tools PH2 cross tip screwdriver Socket head wrench 6 mm 1 Position th...
Page 59: ...9 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 5 Assembling the bolt 1 Position the disc...
Page 60: ...s that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the intermediate gearbox Positioning the intermediate gearbox Tools PH2 cross tip screwdriver...
Page 61: ...f 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 Assembling the drill jig 9 3 1 Fitting the s...
Page 62: ...2 Fitting the guide Steps that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the intermediate gearbox Tools 5 mm socket head wrench with pin 2 5 m...
Page 63: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Fitting the guide 6 Place the pressure piece 1 in the correct position 7 Position the two g...
Page 64: ...sion 1 0 23 01 2019 Page 64 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Fitting the g...
Page 65: ...applications FEIN retains all rights of disposal such as copying and circulation 9 3 3 Fitting the spider Tools Sleeve with 16 mm outer diameter Plastic hammer Socket wrench 1 Press in the bush 1 2 R...
Page 66: ...of disposal such as copying and circulation 9 3 3 Fitting the spider 1 Position the clutch part 1 2 Position the discs and cup springs 2 INFORMATION Ensure correct positioning during fitting Note the...
Page 67: ...cations FEIN retains all rights of disposal such as copying and circulation 9 3 4 Fitting the magnetic foot Tools Socket head wrench 6 mm Open ended spanner 19 mm 1 Position the magnetic foot 1 2 Scre...
Page 68: ...all rights of disposal such as copying and circulation 9 3 5 Fitting the network cable Tools Torx T15 1 Position the protective hose 1 2 Position the two protective caps 2 3 Position the cover 3 4 Pos...
Page 69: ...ons FEIN retains all rights of disposal such as copying and circulation 9 3 6 Fitting the electronics Steps that must be completed Fitting the network cable Fitting the magnetic foot Tools PH2 cross t...
Page 70: ...retains all rights of disposal such as copying and circulation 9 3 7 Fitting the switches Steps that must be completed Fitting the network cable Fitting the magnetic foot Fitting the electronics Tool...
Page 71: ...ghts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 8 Positioning the motor Tools 5 mm socket head wrench w...
Page 72: ...9 Fitting the protective hose Steps that must be completed Fitting the stator Fitting the grooved ball bearings Fitting the armature Fitting the sealing ring Fitting the electronics Tools Torx T15 Soc...
Page 73: ...ons FEIN retains all rights of disposal such as copying and circulation 9 3 9 Fitting the protective hose 7 Position the cover 1 8 Screw in the three screws 2 1 8 Nm 9 Position the bolt 3 10 Position...
Page 74: ...Page 74 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 10 Fitting the container 1 Positio...
Page 75: ...C SC_CSSM Version 1 0 23 01 2019 Page 75 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Tr...
