Metal Core Drilling
34130550060
Printed in Germany
Repair instructions
Applies to:
KBE 52-2 M, JME 202 M
Page 1: ...Metal Core Drilling 34130550060 Printed in Germany Repair instructions Applies to KBE 52 2 M JME 202 M...
Page 2: ...7 Test and diagnostics options 13 8 Disassembly 14 8 1 Removing the container 14 8 2 Removing the motor housing 15 Removing the carbon brushes 15 Removing the drill motor 16 Removing the intermediate...
Page 3: ...e spider 51 Positioning the guide 52 Assembling the protective hose 55 Positioning the protective hose 56 Assembling the magnetic base 57 Positioning the magnetic base 58 Assembling the electronics 59...
Page 4: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox housing 85 Positioning the carbon brushes 86 P...
Page 5: ...5 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions...
Page 6: ...n system Lubricants and auxiliary substances The lubricants catalogue can be found in the FEIN electronic information system Lists of spare parts Lists of spare parts and exploded views are available...
Page 7: ...to measures for avoiding the risk of injuries Caution Crushing hazard ESD warning symbol to identify electrically sensitive components and parts Refers to information or instructions that should be f...
Page 8: ...ant country must be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The Germa...
Page 9: ...ult in slight or minor injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an obje...
Page 10: ...3 Information Indicates notes that provide information or instructions that may provide a better understanding and contribute to the more effective use of the product 5 4 ESD protection Damage from el...
Page 11: ...pliers Plastic hammer Arbor press Drift key Long nosed pliers Combination pliers Unlocking tool Socket wrench 7 mm Bolt 18 mm Ball bearing support 19 mm 26 mm Sleeve 60 mm inner diameter 85 mm outer d...
Page 12: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 6 2 Special tools Assembly aid 64122121010 Drawing off socket cap 64104150000 Ch...
Page 13: ...04 2021 Page 13 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test and diagnostics options...
Page 14: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 Disassembly 8 1 Removing the container 1 Remove the container 1 2 Remov...
Page 15: ...rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 Removing the motor housing Removing the carbon brushes Tools Assembly aid Long nosed pliers 1 Unscrew the s...
Page 16: ...the drill motor Steps that must be completed Removing the container Removing the control panel Removing the electronics Tools Slotted screwdriver Socket head wrench 6 mm 1 Unscrew the screw 1 2 Remove...
Page 17: ...ly C SC_CSSM Version 1 0 01 04 2021 Page 17 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2...
Page 18: ...ations FEIN retains all rights of disposal such as copying and circulation Removing the intermediate gear box Steps that must be completed Removing the carbon brushes Removing the drill motor Tool s T...
Page 19: ...al such as copying and circulation Disassembling the intermediate gear box Steps that must be completed Removing the intermediate gear box Tool s Arbor press Inner puller Sleeve 60 mm inner diameter 8...
Page 20: ...copying and circulation Disassembling the armature Steps that must be completed Disassembling the intermediate gear box Tool s Drawing off socket cap Chuck cone 26 mm 19 mm 1 Remove the sealing ring 1...
Page 21: ...erved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the motor housing Steps that must be completed Removing th...
Page 22: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the motor housing 4 Unscrew the six sc...
Page 23: ...l rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 Disassembling the drill chuck Removing the mounting...
Page 24: ...embly C SC_CSSM Version 1 0 01 04 2021 Page 24 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation...
Page 25: ...he mounting shaft Steps that must be completed Removing the mounting shaft Tools Circlip pliers Slotted screwdriver 1 Remove the circlip 1 2 Remove the nut 2 3 Remove the sealing ring 3 INFORMATION Du...
Page 26: ...sion 1 0 01 04 2021 Page 26 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 2 Disassembling...
Page 27: ...l rights of disposal such as copying and circulation 8 4 Removing the gearbox housing Removing the gearbox parts Steps that must be completed Removing the mounting shaft Removing the intermediate gear...
Page 28: ...28 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 1 Removing the gearbox parts 5 Remove th...
Page 29: ...29 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 1 Removing the gearbox parts 8 Remove t...
Page 30: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the shaft Steps that must be completed Removing the gearbox parts Tool s Circlip pliers Co...
Page 31: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the shaft Steps that must be completed Removing the shaft Tool s Circlip...
Page 32: ...IN retains all rights of disposal such as copying and circulation Disassembling the gearbox parts Steps that must be completed Removing the shaft Tool s Circlip pliers Combination pliers Arbor press S...
Page 33: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 4 Disassembling the gearbox parts 2 Remove the hose socket 1 3 Remove the t...
Page 34: ...e 34 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 4 Disassembling the gearbox parts 5 Re...
Page 35: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 Disassembling the drill jig Removing the control panel Tool s Torx T20 1 Unscrew the six screws...
Page 36: ...e 36 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the control panel Steps that...
Page 37: ...etains all rights of disposal such as copying and circulation Removing the electronics Steps that must be completed Removing the control panel Tool s Torx T20 1 Remove the cover 1 INFORMATION When the...
Page 38: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 3 Removing the electronics Steps that must be completed Remo...
Page 39: ...9 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the mains cable Steps that must...
Page 40: ...ll rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 4 Disassembling the mains cable 3 Unscrew the scre...
Page 41: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the magnetic base Steps that must be completed Removing the electronics Tools Torx T20 Socke...
Page 42: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the magnetic base Steps that must be completed Removing...
Page 43: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the protective hose Steps that must be completed Remove the electronics Tool...
Page 44: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the protective hose Steps that must be completed Removing the mo...
Page 45: ...plications FEIN retains all rights of disposal such as copying and circulation Removing the guide Steps that must be completed Removing the drill motor Tool s Socket head wrench 2 5 mm 3 mm 4 mm Slott...
Page 46: ...Page 46 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 9 Removing the guide 6 Unscrew the...
Page 47: ...4 2021 Page 47 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 9 Removing the guide 10 Unsc...
Page 48: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the spider Steps that must be completed Removing the guide Tools Circlip pliers Inner bearin...
Page 49: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the spider Steps that must be completed Removing the spider Tool s Socke...
Page 50: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation 9 Assembly 9 1 Assembling the drill jig Assembling the spider Tool s Socket head wrench 5 mm 1 Screw in the...
Page 51: ...s applications FEIN retains all rights of disposal such as copying and circulation Positioning the spider Steps that must be completed Assembling the spider Tool s Arbor press Sleeve 26 mm inner diame...
Page 52: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the guide Steps that must be completed Positioning the spider Tool s PH2 cross head screwdr...
Page 53: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Positioning the guide 4 Screw in the six set screws 1 INFORMATION The thre...
Page 54: ...lications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Positioning the guide 7 Screw in the flat head screw 1 1 2 Nm 0 15 Nm 8 Position the gear rack 2 9 Coat the gear rac...
Page 55: ...04 2021 Page 55 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the protective hose...
Page 56: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the protective hose Steps that must be completed Assembling the protective hose 1 Apply gre...
Page 57: ...21 Page 57 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the magnetic base Tool s...
Page 58: ...ations FEIN retains all rights of disposal such as copying and circulation Positioning the magnetic base Steps that must be completed Assembling the magnetic base Tool s Socket head wrench 5 mm Torx T...
Page 59: ...applications FEIN retains all rights of disposal such as copying and circulation Assembling the electronics Steps that must be completed Positioning the protective hose Positioning the magnetic foot T...
Page 60: ...rved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 8 Assembling the electronics 5 Connect the cable 1 as shown in t...
Page 61: ...s FEIN retains all rights of disposal such as copying and circulation Fitting the network cable Steps that must be completed Fit the electronics Assembling the control panel Tools Torx T15 T20 1 Posit...
Page 62: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 9 Fitting the network cable 7 Position the cover...
Page 63: ...Version 1 0 01 04 2021 Page 63 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the c...
Page 64: ...specially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the control panel Steps that must be completed Assembling the control...
Page 65: ...s applications FEIN retains all rights of disposal such as copying and circulation 9 1 11 Positioning the control panel 3 Connect all cables 1 as shown in the connection diagram 4 Position the cover 2...
Page 66: ...retains all rights of disposal such as copying and circulation 9 2 Assembling the drill chuck Assembling the mounting shaft Tools Circlip pliers Arbor press Bolt 18 mm 1 Position the sleeve 1 in the s...
Page 67: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Assembling the mounting shaft 1 Coat the sealing ring 1 with grease 2 Position the sealing ri...
Page 68: ...EIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the mounting shaft Steps that must be completed Fitting the mount...
Page 69: ...copying and circulation 9 3 Assembling the gearbox housing Assembling the gearbox parts Tool s Circlip pliers Combination pliers Arbor press Sleeve 15 mm inner diameter 25 mm outer diameter 10 mm inne...
Page 70: ...cations FEIN retains all rights of disposal such as copying and circulation 9 3 1 Assembling the gearbox parts 3 Position the gearwheel 1 4 Position the circlip 2 5 Press on the gearwheel 3 6 Screw in...
Page 71: ...Version 1 0 01 04 2021 Page 71 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 1 Assemblin...
Page 72: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the shaft Tool s Arbor press Sleeve 36 mm inner d...
Page 73: ...FEIN retains all rights of disposal such as copying and circulation Positioning the shaft Steps that must be completed Assembling the shaft Assembling the gearbox parts Tools Arbor press Sleeve 40 mm...
Page 74: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox parts Steps that must be completed Positioning the shaft Tool s...
Page 75: ...FEIN retains all rights of disposal such as copying and circulation 9 3 4 Positioning the gearbox parts 5 Position the rotary knob 1 6 Position the circlip 2 7 Turn the rotary knob to the position 8 P...
Page 76: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 Assembling the motor housing Assembling the armature Tools Arbor press Ball bearing support 19 m...
Page 77: ...of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 1 Assembling the armature 4 Apply grease to...
Page 78: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Fitting the stator Steps that must be completed Assembling the protective hose Tools Assemb...
Page 79: ...ations FEIN retains all rights of disposal such as copying and circulation 9 4 2 Fitting the stator INFORMATION Note the recesses when laying the cables 4 Position the start up current limiter 1 5 Pos...
Page 80: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 Fitting the stator INFORMATION Note the position of the tem...
Page 81: ...e of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 Fitting the stator 12 Position the covers 1 in the recesses INFORMATION Note the position of...
Page 82: ...perty rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the motor housing Steps that must be completed Fitting the stator Tools Torx T15 1 Position the...
Page 83: ...ng and circulation Assembling the intermediate gear box Steps that must be completed Assembling the armature Tool s Arbor press Sleeve 10 mm inner diameter 21 mm outer diameter 15 mm inner diameter 30...
Page 84: ...y rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the intermediate gear box Steps that must be completed Assembling the intermediate gear box Assemb...
Page 85: ...rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox housing Steps that must be completed Positioning the intermediate gear box Positioning...
Page 86: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the carbon brushes Steps that must be completed Assembling the motor housing...
Page 87: ...7 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 7 Positioning the carbon brushes 5 Positi...
Page 88: ...N retains all rights of disposal such as copying and circulation Positioning the drill motor Steps that must be completed Positioning the gearbox housing Tools Socket head wrench 6 mm Slotted screwdri...
Page 89: ...04 2021 Page 89 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 8 Positioning the drill mot...
Page 90: ...FEIN retains all rights of disposal such as copying and circulation 9 5 Setting the guide Tool s Socket head wrench 2 5 mm 1 Use the six set screws 1 to set zero backlash on the guide INFORMATION To...
Page 91: ...n 1 0 01 04 2021 Page 91 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 6 Positioning the co...
Page 92: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Inspection following repairs Always Visual inspection Speed check Check coolant function Pe...
