Fein JME 202 M Repair Instructions Download Page 72

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Metal Core Drilling

34130550060

Printed in Germany

Assembly

C-SC_CSSM

Version 1.0

01.04.2021

Page

FEIN retains all rights of disposal, such as copying and circulation.

Assembling the shaft

Tool(s):

Arbor press

Sleeve
36 mm inner diameter, 55 mm outer diameter

Circlip pliers

Press on the deep groove ball bearing (

Position the circlip (

Summary of Contents for JME 202 M

Page 1: ...Metal Core Drilling 34130550060 Printed in Germany Repair instructions Applies to KBE 52 2 M JME 202 M ...

Page 2: ...2 7 Test and diagnostics options 13 8 Disassembly 14 8 1 Removing the container 14 8 2 Removing the motor housing 15 Removing the carbon brushes 15 Removing the drill motor 16 Removing the intermediate gear box 18 Disassembling the intermediate gear box 19 Disassembling the armature 20 Removing the motor housing 21 8 3 Disassembling the drill chuck 23 Removing the mounting shaft 23 Disassembling t...

Page 3: ...he spider 51 Positioning the guide 52 Assembling the protective hose 55 Positioning the protective hose 56 Assembling the magnetic base 57 Positioning the magnetic base 58 Assembling the electronics 59 Fitting the network cable 61 Assembling the control panel 63 Positioning the control panel 64 9 2 Assembling the drill chuck 66 Assembling the mounting shaft 66 Positioning the mounting shaft 68 9 3...

Page 4: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox housing 85 Positioning the carbon brushes 86 Positioning the drill motor 88 9 5 Setting the guide 90 9 6 Positioning the container 91 10 Inspection following repairs 92 ...

Page 5: ...e 5 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions describe how to repair the following models Model Material number KBE 52 2 M 7 270 69 JME 202 M 7 270 69 ...

Page 6: ...on system Lubricants and auxiliary substances The lubricants catalogue can be found in the FEIN electronic information system Lists of spare parts Lists of spare parts and exploded views are available online in our spare parts catalogue which can be accessed via the FEIN website Connection diagram The connection diagram can be found in the FEIN electronic information system Inspection following re...

Page 7: ...s to measures for avoiding the risk of injuries Caution Crushing hazard ESD warning symbol to identify electrically sensitive components and parts Refers to information or instructions that should be followed Non observance can result in damage or malfunctions Read the operating instructions Indicates notes that provide information or instructions that may provide a better understanding and contri...

Page 8: ...vant country must be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment and Product Safety Act ProdSG applies for correct use Disclaimer The content of this documentation has been carefully reviewed and produced to the best of our knowledge C E Fein GmbH assu...

Page 9: ...sult in slight or minor injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its environment could be damaged SIGNAL WORD FOR THE DANGER CLASSIFICATION Type and source of the danger Possible consequences Measure that must be taken in order to avoid this danger WARNING T...

Page 10: ... 3 Information Indicates notes that provide information or instructions that may provide a better understanding and contribute to the more effective use of the product 5 4 ESD protection Damage from electrostatic charge Failure to comply with the safety regulations for ESD protection may cause damage to the electronics Only perform assembly disassembly work on electronics at a workstation with ESD...

Page 11: ... pliers Plastic hammer Arbor press Drift key Long nosed pliers Combination pliers Unlocking tool Socket wrench 7 mm Bolt 18 mm Ball bearing support 19 mm 26 mm Sleeve 60 mm inner diameter 85 mm outer diameter 56 mm inner diameter 60 mm outer diameter 36 mm inner diameter 55 mm outer diameter 25 mm inner diameter 35 mm outer diameter 10 mm inner diameter 21 mm outer diameter 15 mm inner diameter 30...

Page 12: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 6 2 Special tools Assembly aid 64122121010 Drawing off socket cap 64104150000 Chuck cone 19 mm diameter 26 mm diameter 64107019007 64107026000 6 3 Lubricants and auxiliary substances required Grease SM 0019 150 g Gearbox Grease SM 0016 n a Guide gear rack ...

Page 13: ... 04 2021 Page 13 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test and diagnostics options Test data The permitted parameters for the machine can be found in the FEIN electronic information system ...

Page 14: ... by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 Disassembly 8 1 Removing the container 1 Remove the container 1 2 Remove the hose 2 from the hose socket INFORMATION The container may contain liquid Always drain the container 1 before disassembly 2 1 ...

Page 15: ...y rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 Removing the motor housing Removing the carbon brushes Tools Assembly aid Long nosed pliers 1 Unscrew the screw 1 2 Remove the cover 2 3 Lift up the spring 3 4 Pull off the plug 4 5 Remove the carbon brush 5 6 Repeat steps 1 to 5 on the opposite side of the machine 1 4 3 2 5 ...

Page 16: ... the drill motor Steps that must be completed Removing the container Removing the control panel Removing the electronics Tools Slotted screwdriver Socket head wrench 6 mm 1 Unscrew the screw 1 2 Remove the plug 2 3 Remove the protective hose 3 4 Unscrew the two screws 4 5 Slide the drill motor 5 out of the guide CAUTION Crushing hazard around the drill motor Crushing can occur Move the drill motor...

Page 17: ...bly C SC_CSSM Version 1 0 01 04 2021 Page 17 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 2 Removing the drill motor 6 Remove the pressure piece 1 1 ...

Page 18: ...cations FEIN retains all rights of disposal such as copying and circulation Removing the intermediate gear box Steps that must be completed Removing the carbon brushes Removing the drill motor Tool s Torx T20 Socket head wrench 5 mm Plastic hammer 1 Unscrew the four screws 1 2 Remove the motor 2 3 Unscrew the four screws with washers 3 4 Remove the intermediate gear box 4 1 2 4 3 ...

Page 19: ...sal such as copying and circulation Disassembling the intermediate gear box Steps that must be completed Removing the intermediate gear box Tool s Arbor press Inner puller Sleeve 60 mm inner diameter 85 mm outer diameter Punch 7 mm diameter Assembly aid 1 Press out the armature 1 2 Remove the three deep groove ball bearings 2 INFORMATION The grooved ball bearings are destroyed during disassembly a...

Page 20: ... copying and circulation Disassembling the armature Steps that must be completed Disassembling the intermediate gear box Tool s Drawing off socket cap Chuck cone 26 mm 19 mm 1 Remove the sealing ring 1 2 Remove the grooved ball bearing 2 together with the sealing ring 3 3 Remove the plate 4 INFORMATION The grooved ball bearings 2 5 are destroyed during disassembly and must be replaced 4 Remove the...

Page 21: ...served by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the motor housing Steps that must be completed Removing the intermediate gear box Tools Torx T15 1 Unscrew the two screws 1 2 Remove the cover 2 3 Remove the air guide ring 3 2 1 2 3 ...

Page 22: ... All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the motor housing 4 Unscrew the six screws 1 5 Remove the housing half 2 6 Pull off the plug 3 7 Remove all components from the motor housing 1 2 3 ...

Page 23: ...ll rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 Disassembling the drill chuck Removing the mounting shaft Tools Plastic hammer Drift key 1 Unscrew the nut 1 left hand thread 2 Turn the shaft into position 2 1 2 ...

Page 24: ...sembly C SC_CSSM Version 1 0 01 04 2021 Page 24 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 1 Removing the mounting shaft 3 Remove the shaft 1 1 ...

Page 25: ...the mounting shaft Steps that must be completed Removing the mounting shaft Tools Circlip pliers Slotted screwdriver 1 Remove the circlip 1 2 Remove the nut 2 3 Remove the sealing ring 3 INFORMATION During disassembly the sealing ring 3 is destroyed and needs to be replaced 4 Remove the circlip 4 5 Remove the disc 5 6 Remove the spiral spring with sleeve 6 CAUTION Energised spring Injuries can occ...

Page 26: ...rsion 1 0 01 04 2021 Page 26 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 2 Disassembling the mounting shaft 7 Remove the two pins 1 8 Remove the spiral spring 2 2 1 ...

Page 27: ...ll rights of disposal such as copying and circulation 8 4 Removing the gearbox housing Removing the gearbox parts Steps that must be completed Removing the mounting shaft Removing the intermediate gear box Tools Combination pliers Circlip pliers 1 Turn the rotary knob 1 to the position 2 Remove the seal 2 3 Remove the two straight pins 3 4 Remove the two gearwheels 4 2 3 4 1 Photo shows similar pr...

Page 28: ... 28 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 1 Removing the gearbox parts 5 Remove the circlip 1 6 Remove the rotary knob 2 7 Remove the sealing ring 3 1 2 3 Photo shows similar product ...

Page 29: ...e 29 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 1 Removing the gearbox parts 8 Remove the circlip 1 9 Remove the gearwheel 2 10 Remove the feather key 3 2 1 Photo shows similar product 3 ...

Page 30: ...e of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the shaft Steps that must be completed Removing the gearbox parts Tool s Circlip pliers Combination pliers Arbor press Sleeve 56 mm inner diameter 60 mm outer diameter 1 Remove the circlip 1 2 Press out the shaft 2 1 2 Photo shows similar product ...

Page 31: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the shaft Steps that must be completed Removing the shaft Tool s Circlip pliers Arbor press Sleeve 36 mm inner diameter 55 mm outer diameter 1 Remove the circlip 1 2 Press the grooved ball bearing 2 off the shaft 1 2 ...

Page 32: ...EIN retains all rights of disposal such as copying and circulation Disassembling the gearbox parts Steps that must be completed Removing the shaft Tool s Circlip pliers Combination pliers Arbor press Sleeve 25 mm inner diameter 35 mm outer diameter Socket wrench Socket wrench insert 7 mm Slide hammer Inner puller Slotted screwdriver Punch 7 mm 1 Remove the two deep groove ball bearings 1 1 ...

Page 33: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 4 Disassembling the gearbox parts 2 Remove the hose socket 1 3 Remove the three sealing rings 2 INFORMATION During disassembly the sealing rings 2 are destroyed and must be replaced 4 Remove the circlip 3 1 2 3 ...

Page 34: ...ge 34 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 4 Disassembling the gearbox parts 5 Remove the two gearwheels 1 6 Remove the feather key 2 7 Press the gearwheel 3 off the shaft 1 2 3 2 ...

Page 35: ...e of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 Disassembling the drill jig Removing the control panel Tool s Torx T20 1 Unscrew the six screws 1 2 Remove the holder 2 3 Remove the cover 3 4 Disconnect all the plug connections 4 5 Press and hold the lock 5 on the plug 6 Pull off the plug 1 2 3 4 5 ...

Page 36: ...ge 36 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the control panel Steps that must be completed Removing the control panel 1 Remove the two buttons 1 2 Remove the switch 2 2 1 ...

Page 37: ...retains all rights of disposal such as copying and circulation Removing the electronics Steps that must be completed Removing the control panel Tool s Torx T20 1 Remove the cover 1 INFORMATION When the cover is replaced the RFID chip 2 also has to be changed and registered 2 Unscrew the screw 2 3 Remove the cables 3 4 Disconnect the cable 4 5 Remove the cover 5 with the electronics 1 2 3 4 5 2 ...

Page 38: ... reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 3 Removing the electronics Steps that must be completed Removing the control panel Tool s Torx T20 1 Remove the cables 1 2 Unscrew the two screws 2 3 Remove the electronics 3 1 3 2 ...

Page 39: ...39 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the mains cable Steps that must be completed Removing the control panel Tools Torx T15 1 Remove the cover 1 2 Unscrew the screw 2 1 2 ...

Page 40: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 4 Disassembling the mains cable 3 Unscrew the screw 1 4 Remove the cover 2 5 Unscrew the screw 3 6 Remove the cable clamp 4 7 Remove the mains cable 5 1 3 4 5 2 ...

Page 41: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the magnetic base Steps that must be completed Removing the electronics Tools Torx T20 Socket head wrench 5 mm PH2 cross head screwdriver 1 Unscrew the screw 1 2 Unscrew the four screws 2 3 Remove the magnetic base 3 1 2 Photo shows similar product 3 ...

Page 42: ...rved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the magnetic base Steps that must be completed Removing the control panel Removing the magnetic base Tool s PH2 cross head screwdriver 1 Unscrew the screw 1 2 Remove the cable 2 1 2 ...

Page 43: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the protective hose Steps that must be completed Remove the electronics Tools Unlocking tool Assembly aid 1 Remove the plug 1 2 Remove the protective hose 2 3 Remove the sealing ring 3 1 3 2 Photo shows similar product ...

Page 44: ...EIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the protective hose Steps that must be completed Removing the motor housing Removing the protective hose Tools Slotted screwdriver 1 Remove the connecting cable 1 2 Remove the connecting piece 2 1 2 ...

Page 45: ...pplications FEIN retains all rights of disposal such as copying and circulation Removing the guide Steps that must be completed Removing the drill motor Tool s Socket head wrench 2 5 mm 3 mm 4 mm Slotted screwdriver PH2 cross head screwdriver 1 Unscrew the screw 1 2 Move the guide upwards using the spider 3 Remove the guide 4 Unscrew the screw 2 5 Remove the gear rack 3 1 2 3 ...

Page 46: ... Page 46 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 9 Removing the guide 6 Unscrew the screw 1 7 Unscrew the screw 2 8 Remove the leaf spring 3 9 Unscrew the six set screws 4 1 2 3 4 ...

Page 47: ...04 2021 Page 47 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 9 Removing the guide 10 Unscrew the twelve screws 1 11 Remove the two guide rails 12 Remove the pressure piece 2 1 2 ...

Page 48: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the spider Steps that must be completed Removing the guide Tools Circlip pliers Inner bearing puller 18 22 mm Slide hammer 1 Remove the circlip 1 2 Pull out the spider 2 3 Remove the bushing 3 4 Repeat step 3 on the opposite side of the machine 1 2 3 ...

Page 49: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Disassembling the spider Steps that must be completed Removing the spider Tool s Socket head wrench 5 mm 1 Remove the disc 1 2 Unscrew the screw 2 3 Remove the shaft 4 Unscrew the three handles 3 1 2 3 Photo shows similar product ...

Page 50: ...perty rights applications FEIN retains all rights of disposal such as copying and circulation 9 Assembly 9 1 Assembling the drill jig Assembling the spider Tool s Socket head wrench 5 mm 1 Screw in the three handles 1 2 Position the shaft 3 Screw in the screw 2 8 0 Nm 0 5 Nm 4 Position the washer 3 5 Coat the shaft with grease 1 3 2 Photo shows similar product ...

Page 51: ...ts applications FEIN retains all rights of disposal such as copying and circulation Positioning the spider Steps that must be completed Assembling the spider Tool s Arbor press Sleeve 26 mm inner diameter 30 mm outer diameter Circlip pliers 1 Press in the bushing 1 2 Repeat step 1 on the opposite side of the machine 3 Position the spider 2 4 Position the circlip 3 2 3 1 ...

Page 52: ... property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the guide Steps that must be completed Positioning the spider Tool s PH2 cross head screwdriver Slotted screwdriver Socket head wrench 2 5 mm 3 mm 4 mm 1 Position the pressure piece 1 2 Position the two guide rails 3 Unscrew the twelve screws 2 2 1 ...

Page 53: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Positioning the guide 4 Screw in the six set screws 1 INFORMATION The thread backlash is adjusted after installation of the drill motor 5 Position the leaf spring 2 6 Screw in the screw 3 1 1 Nm 0 15 Nm 3 2 1 ...

Page 54: ...plications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Positioning the guide 7 Screw in the flat head screw 1 1 2 Nm 0 15 Nm 8 Position the gear rack 2 9 Coat the gear rack 2 and guide with grease 10 Screw in the screw 3 3 0 Nm 0 3 Nm 11 Position the guide 12 Move the guide downwards using the spider 13 Screw in the screw 4 3 0 Nm 0 3 Nm 3 4 1 2 ...

Page 55: ...1 04 2021 Page 55 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the protective hose Tools None 1 Position the connecting cable 1 2 Position the connecting piece 2 1 2 ...

Page 56: ... property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the protective hose Steps that must be completed Assembling the protective hose 1 Apply grease to the sealing ring 1 2 Position the sealing ring 1 3 Position the protective hose 2 4 Connect the cable to the plug 3 2 Photo shows similar product 1 3 ...

Page 57: ...021 Page 57 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the magnetic base Tool s PH2 cross head screwdriver 1 Position the cable 1 2 Screw in the screw 2 1 5 Nm 0 2 Nm 2 1 ...

Page 58: ...cations FEIN retains all rights of disposal such as copying and circulation Positioning the magnetic base Steps that must be completed Assembling the magnetic base Tool s Socket head wrench 5 mm Torx T20 1 Position the magnetic base 1 2 Screw in the four screws 2 8 0 Nm 0 5 Nm 3 Position the connecting cable 4 Screw in the screw 3 1 5 Nm 0 2 Nm 3 2 Photo shows similar product 1 ...

Page 59: ... applications FEIN retains all rights of disposal such as copying and circulation Assembling the electronics Steps that must be completed Positioning the protective hose Positioning the magnetic foot Tool s Torx T20 1 Position the electronics 1 2 Screw in the two screws 2 3 Position the cover 3 with the electronics 4 Place the protective hose 4 in the recess 2 1 3 3 3 4 3 ...

Page 60: ...erved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 8 Assembling the electronics 5 Connect the cable 1 as shown in the connection diagram 6 Connect the cable 2 as shown in the connection diagram 7 Screw in the screw 3 1 5 Nm 0 2 Nm 3 2 1 ...

Page 61: ...ns FEIN retains all rights of disposal such as copying and circulation Fitting the network cable Steps that must be completed Fit the electronics Assembling the control panel Tools Torx T15 T20 1 Position the mains cable 1 2 Position the cable clamp 2 3 Screw in the screw 3 0 9 Nm 0 1 Nm 4 Position the cover 4 5 Screw in the screw 5 1 8 Nm 0 1 Nm 6 Screw in the screw 6 3 2 1 5 4 6 2 ...

Page 62: ... All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 9 Fitting the network cable 7 Position the cover 1 8 Connect all plug connections 2 as shown in the connection diagram 9 Position the control panel 3 1 2 3 ...

Page 63: ... Version 1 0 01 04 2021 Page 63 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the control panel 1 Position the two buttons 1 2 Position the switch 2 2 1 ...

Page 64: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the control panel Steps that must be completed Assembling the control panel Fit the mains cable Tools Torx T20 1 Position the cover 1 2 Connect all plug connections 2 as shown in the connection diagram 2 1 ...

Page 65: ...ts applications FEIN retains all rights of disposal such as copying and circulation 9 1 11 Positioning the control panel 3 Connect all cables 1 as shown in the connection diagram 4 Position the cover 2 5 Position the holder 3 6 Screw in the two screws 4x48 4 2 0 0 3 Nm 7 Screw in the two screws 4x18 5 2 0 0 3 Nm 8 Screw in the two screws 4x48 6 2 0 0 3 Nm 4 3 2 4 5 6 2 ...

Page 66: ... retains all rights of disposal such as copying and circulation 9 2 Assembling the drill chuck Assembling the mounting shaft Tools Circlip pliers Arbor press Bolt 18 mm 1 Position the sleeve 1 in the spiral spring 2 2 Position the spiral spring with sleeve 3 3 Position the disc 4 4 Position the circlip 5 5 Press in the circlip 5 INFORMATION The circlip 5 clicks audibly into place 2 1 3 4 5 ...

Page 67: ...e of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Assembling the mounting shaft 1 Coat the sealing ring 1 with grease 2 Position the sealing ring 1 INFORMATION Use a new sealing ring during each fitting 3 Position the nut 2 on the shaft 4 Position the circlip 3 5 Screw in the two pins 4 1 2 3 4 ...

Page 68: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the mounting shaft Steps that must be completed Fitting the mounting shaft Positioning the drill motor 1 Position the shaft 1 2 Screw in the nut 2 left hand thread 2 1 Photo shows similar product ...

Page 69: ... copying and circulation 9 3 Assembling the gearbox housing Assembling the gearbox parts Tool s Circlip pliers Combination pliers Arbor press Sleeve 15 mm inner diameter 25 mm outer diameter 10 mm inner diameter 21 mm outer diameter 21 mm inner diameter 28 mm outer diameter Socket wrench Socket wrench insert 7 mm Slide hammer Inner puller Slotted screwdriver Punch 7 mm 1 Position the feather key 1...

Page 70: ...ications FEIN retains all rights of disposal such as copying and circulation 9 3 1 Assembling the gearbox parts 3 Position the gearwheel 1 4 Position the circlip 2 5 Press on the gearwheel 3 6 Screw in the hose socket 4 1 8 0 1 Nm 7 Apply grease to the three sealing rings 5 8 Position the three sealing rings 5 INFORMATION Use new sealing rings for assembly each time 1 2 3 4 5 ...

Page 71: ...M Version 1 0 01 04 2021 Page 71 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 1 Assembling the gearbox parts 1 Press in the two deep groove ball bearings 1 1 ...

Page 72: ...ghts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the shaft Tool s Arbor press Sleeve 36 mm inner diameter 55 mm outer diameter Circlip pliers 1 Press on the deep groove ball bearing 1 2 Position the circlip 2 1 2 ...

Page 73: ...s FEIN retains all rights of disposal such as copying and circulation Positioning the shaft Steps that must be completed Assembling the shaft Assembling the gearbox parts Tools Arbor press Sleeve 40 mm inner diameter 54 mm outer diameter Circlip pliers Combination pliers 1 Coat the shaft 1 with grease 2 Press on the shaft 1 3 Position the circlip 2 4 Position the feather key 3 1 2 3 ...

Page 74: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox parts Steps that must be completed Positioning the shaft Tool s Circlip pliers 1 Position the gearwheel 1 2 Position the circlip 2 3 Apply grease to the sealing ring 3 4 Position the sealing ring 3 1 3 2 ...

Page 75: ... FEIN retains all rights of disposal such as copying and circulation 9 3 4 Positioning the gearbox parts 5 Position the rotary knob 1 6 Position the circlip 2 7 Turn the rotary knob to the position 8 Position the two gearwheels 3 9 Position the two straight pins 4 10 Position the seal 5 11 Fill the gearbox with 150 g of grease INFORMATION Use a new seal for each new fitting 1 2 5 4 3 ...

Page 76: ... of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 Assembling the motor housing Assembling the armature Tools Arbor press Ball bearing support 19 mm 26 mm Sleeve 13 mm inner diameter 26 mm outer diameter 1 Position the plate 1 2 Press on the grooved ball bearing 2 3 Press on the sealing ring 3 1 2 3 ...

Page 77: ... of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 1 Assembling the armature 4 Apply grease to the sealing ring 1 5 Correctly position the sealing ring 1 6 Press on the grooved ball bearing 2 2 1 ...

Page 78: ...y in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Fitting the stator Steps that must be completed Assembling the protective hose Tools Assembly aid 1 Position the protective hose 1 2 Position the cable 2 INFORMATION Note the recesses when laying the cables 3 Position the cable 3 1 2 3 ...

Page 79: ...cations FEIN retains all rights of disposal such as copying and circulation 9 4 2 Fitting the stator INFORMATION Note the recesses when laying the cables 4 Position the start up current limiter 1 5 Position the three cables 2 6 Connect the cables 3 as shown in the connection diagram 7 Position the clamps 8 Guide the cable 4 through the opening for the carbon brushes 1 2 3 4 1 4 ...

Page 80: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 Fitting the stator INFORMATION Note the position of the temperature sensor when positioning the stator 9 Position the stator 1 10 Connect the cable 2 11 Connect the cable 3 1 3 2 ...

Page 81: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 Fitting the stator 12 Position the covers 1 in the recesses INFORMATION Note the position of the covers 1 13 Guide the cable 2 through the opening in the cover 14 Connect the cable 2 to the stator INFORMATION Note the position of the stator 1 2 ...

Page 82: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the motor housing Steps that must be completed Fitting the stator Tools Torx T15 1 Position the housing half 1 2 Guide the cable 2 through the opening 3 Screw in the six screws 3 2 7 Nm 4 Position the cover 3 5 Screw in the two screws 4 2 0 Nm 3 4 2 1 3 2 ...

Page 83: ...ing and circulation Assembling the intermediate gear box Steps that must be completed Assembling the armature Tool s Arbor press Sleeve 10 mm inner diameter 21 mm outer diameter 15 mm inner diameter 30 mm outer diameter 1 Press in the deep groove ball bearings 1 2 Press in the armature 2 PLEASE NOTE Damage to the armature The armature 2 can be damaged by the plate 3 being positioned incorrectly No...

Page 84: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the intermediate gear box Steps that must be completed Assembling the intermediate gear box Assembling the motor housing Tools Torx T20 1 Position the air guide ring 1 2 Position the intermediate gear box 2 3 Screw in the four screws with washers 3 3 0 Nm 1 2 3 ...

Page 85: ...y rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox housing Steps that must be completed Positioning the intermediate gear box Positioning the gearbox parts Tools Socket head wrench 5 mm 1 Position the motor 1 2 Screw in the four screws 2 8 0 Nm 0 3 Nm INFORMATION Screw in the four screws crosswise 1 5 ...

Page 86: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the carbon brushes Steps that must be completed Assembling the motor housing Tools Assembly aid Long nosed pliers 1 Connect the cables 1 2 Connect the cable 2 3 Position the carbon brush 2 4 Position the spring 3 3 2 2 1 ...

Page 87: ...87 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 7 Positioning the carbon brushes 5 Position the cover 3 6 Screw in the screw 4 7 Repeat steps 3 to 5 on the opposite side of the machine 3 4 ...

Page 88: ...IN retains all rights of disposal such as copying and circulation Positioning the drill motor Steps that must be completed Positioning the gearbox housing Tools Socket head wrench 6 mm Slotted screwdriver 1 Position the pressure piece 1 2 Slide the drill motor 2 into the guide CAUTION Crushing hazard around the drill motor Crushing can occur Do not place hands under the drill motor 2 1 2 ...

Page 89: ... 04 2021 Page 89 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 8 Positioning the drill motor 3 Screw in the two screws 1 5 0 Nm 0 5 Nm 4 Screw in the screw 2 2 7 Nm 0 3 Nm 1 2 ...

Page 90: ...s FEIN retains all rights of disposal such as copying and circulation 9 5 Setting the guide Tool s Socket head wrench 2 5 mm 1 Use the six set screws 1 to set zero backlash on the guide INFORMATION To check the setting move the drill motor up and down using the spider At the places where the drill unit moves too stiffly or too easily screw the stud bolts in or out a little further 1 ...

Page 91: ...on 1 0 01 04 2021 Page 91 of 92 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 6 Positioning the container 1 Position the container 1 2 Place the hose on the hose socket 2 2 1 ...

Page 92: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Inspection following repairs Always Visual inspection Speed check Check coolant function Perform drilling test in metal Mains operated machines Electrical safety test Machine with magnet Check magnetic holding force If restart lock present Check restart lock ...

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