Fein BOZ 32-4M Repair Instructions Download

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Rotary Drills

Repair instructions

Valid for:

BOZ 32-4M

Summary of Contents for BOZ 32-4M

Page 1: ...Rotary Drills Repair instructions Valid for BOZ 32 4M...

Page 2: ...ol 10 6 3 Lubricants and auxiliary substances 10 7 Test and diagnostics options 11 8 Removal 12 8 1 Removing the additional handle 12 8 2 Removing the carbon brushes 13 8 3 Removing the motor housing...

Page 3: ...pushbutton 31 9 1 3 Fitting the gearbox parts 32 9 2 Fitting the motor housing 33 9 2 1 Fitting the armature 33 9 2 2 Fitting the intermediate gearbox 34 9 2 3 Positioning the intermediate gearbox 36...

Page 4: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions describe...

Page 5: ...c information system Specific test specifications and measured values Up to date test data for all devices can be found in the FEIN electronic information system Special tools lubricants and auxiliary...

Page 6: ...be observed The provisions set out in DIN VDE 0701 0702 must be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment and Pro...

Page 7: ...rculation 4 Symbols used Refers to measures for avoiding the risk of injuries Refers to information or instructions that should be followed Non observance can result in damage or malfunctions Read the...

Page 8: ...inor injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its environm...

Page 9: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instructions that m...

Page 10: ...d wrench set Soldering station Circlip pliers Plastic hammer Arbor press Slide hammer Sleeve 54 mm inner diameter 64 mm inner diameter 28 mm outer diameter 105 mm height 31 mm inner diameter 37 mm out...

Page 11: ...C_CSSM Version 1 0 01 01 2019 Page 11 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test an...

Page 12: ...1 2019 Page 12 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 Removal 8 1 Removing the addit...

Page 13: ...hts of disposal such as copying and circulation 8 2 Removing the carbon brushes Tools PH2 cross tip screwdriver Slotted screwdriver 1 Unscrew the four sheet metal screws 1 2 Remove the cover 2 3 Loose...

Page 14: ...tions FEIN retains all rights of disposal such as copying and circulation 8 3 Removing the motor housing 8 3 1 Removing the gearbox housing Steps that must be completed Removing the carbon brushes Too...

Page 15: ...3 2 Removing the electronics Steps that must be completed Removing the carbon brushes Tools Long nosed pliers PH2 cross tip screwdriver Torx T20 1 Remove all plug connections from the electronics 2 Un...

Page 16: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 3 Removing the handle Tools PH2 cross tip screwdriver 1 Unscrew the two screws 1 2 Repe...

Page 17: ...Removing the electronic components Steps that must be completed Removing the handle Tools Slotted screwdriver 1 Remove the two pressure pieces 1 2 Remove all electronic components from the handle half...

Page 18: ...of disposal such as copying and circulation 8 3 5 Removing the stator Steps that must be completed Removing the carbon brushes Removing the electronics Tools PH2 cross tip screwdriver Soldering statio...

Page 19: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 6 Removing the intermediate gear box Steps that must be completed Removing the carbon brushes R...

Page 20: ...moving the intermediate gear box Steps that must be completed Removing the carbon brushes Removing the gearbox housing Removing the intermediate gear box Tools Circlip pliers Arbor press 1 Remove the...

Page 21: ...s copying and circulation 8 3 8 Removing the armature Steps that must be completed Removing the carbon brushes Removing the gearbox housing Removing the intermediate gear box Removing the intermediate...

Page 22: ...osal such as copying and circulation 8 3 9 Removing the network cable Steps that must be completed Removing the carbon brushes Removing the handle Removing the electronic components Removing the elect...

Page 23: ...retains all rights of disposal such as copying and circulation 8 4 Removing the gearbox housing 8 4 1 Removing the gearbox parts Steps that must be completed Removing the carbon brushes Removing the...

Page 24: ...ons FEIN retains all rights of disposal such as copying and circulation 8 4 2 Removing the switch pushbutton Steps that must be completed Removing the carbon brushes Removing the intermediate gear box...

Page 25: ...the clutch and shafts Steps that must be completed Removing the carbon brushes Removing the intermediate gear box Tools Circlip pliers Arbor press Sleeve 54 mm inner diameter 64 mm outer diameter 28 m...

Page 26: ...pplications FEIN retains all rights of disposal such as copying and circulation 8 4 3 Removing the clutch and shafts 6 Remove each gear wheel 1 from the shaft 7 Remove each feather key 2 from the shaf...

Page 27: ...s FEIN retains all rights of disposal such as copying and circulation 8 4 3 Removing the clutch and shafts 13 Remove the circlip 1 14 Remove the disc 2 15 Pull off the grooved ball bearing 3 16 Pull o...

Page 28: ...l rights of disposal such as copying and circulation 9 Fitting 9 1 Fitting the gearbox housing 9 1 1 Fitting the clutch and shafts Tools Arbor press Sleeve 54 mm outer diameter 26 mm inner diameter 28...

Page 29: ...etains all rights of disposal such as copying and circulation 9 1 1 Fitting the clutch and shafts 5 Position the disc 1 6 Position the circlip 2 INFORMATION Note the position of the disc The projectio...

Page 30: ...Fitting the clutch and shafts 11 Position each of the feather keys 1 12 Position each of the gear wheels 2 13 Position the disc 3 INFORMATION Note the position of the gear wheels 14 Press the grooved...

Page 31: ...ghts applications FEIN retains all rights of disposal such as copying and circulation 9 1 2 Fitting the switch pushbutton Steps that must be completed Fitting the clutch and shafts Tools Slotted screw...

Page 32: ...ations FEIN retains all rights of disposal such as copying and circulation 9 1 3 Fitting the gearbox parts Steps that must be completed Fitting the clutch and shafts Fitting the switch pushbutton 1 Po...

Page 33: ...s FEIN retains all rights of disposal such as copying and circulation 9 2 Fitting the motor housing 9 2 1 Fitting the armature Tools Arbor press Circlip pliers 1 Press on the grooved ball bearing 1 2...

Page 34: ...isposal such as copying and circulation 9 2 2 Fitting the intermediate gearbox Steps that must be completed Fitting the armature Tools Arbor press Sleeve 11 mm inner diameter 18 mm outer diameter 26 m...

Page 35: ...0 01 01 2019 Page 35 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 2 Fitting the interme...

Page 36: ...ains all rights of disposal such as copying and circulation 9 2 3 Positioning the intermediate gearbox Steps that must be completed Fitting the clutch and shafts Fitting the switch pushbutton Fitting...

Page 37: ...ghts applications FEIN retains all rights of disposal such as copying and circulation 9 2 4 Fitting the stator Tools Soldering station PH2 cross tip screwdriver 1 Position all of the cables 2 Position...

Page 38: ...ge 38 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 4 Fitting the stator 5 Position the a...

Page 39: ...Steps that must be completed Fitting the stator Tools Slotted screwdriver 1 Position the bolt 1 2 Connect the cables to the toggle switch 2 as shown in the connection diagram 3 Screw the six screws i...

Page 40: ...rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 6 Fitting the network cable Steps that must be completed Fitting the stator Tools PH2 cross tip screwdriver...

Page 41: ...ll rights of disposal such as copying and circulation 9 2 7 Fitting the handle Steps that must be completed Fitting the stator Fitting the electronic components Fitting the network cable Tools PH2 cro...

Page 42: ...tion 9 2 8 Fitting the electronics Steps that must be completed Fitting the stator Tools Torx T15 PH2 cross tip screwdriver 1 Position the brush holder 1 2 Screw in the two screws 2 3 Position the cab...

Page 43: ...n 9 2 9 Positioning the gearbox housing Steps that must be completed Fitting the clutch and shafts Fitting the switch pushbutton Fitting the gearbox parts Fitting the armature Fitting the intermediate...

Page 44: ...completed Fitting the clutch and shafts Fitting the switch pushbutton Fitting the gearbox parts Fitting the armature Fitting the intermediate gearbox Positioning the intermediate gearbox Fitting the...

Page 45: ...019 Page 45 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 Fitting the carbon brushes 6 Po...

Page 46: ...01 01 2019 Page 46 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 Fitting the additional...

Page 47: ...C_CSSM Version 1 0 01 01 2019 Page 47 of 47 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Inspec...

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Fein BOZ 32-4M, Repair Instructions

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