Federal ECSS40 Installation & Operation Manual Download

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ECSS E3335

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E3335
REV. G – 12/27/18

FEDERAL INDUSTRIES

ECSS40 & ECSS60 MODELS

INSTALLATION & OPERATIONS MANUAL

KEEP THIS MANUAL FOR FUTURE REFERENCE

Engineering and technical data are subject to change without notice.

FEDERAL INDUSTRIES

215 Federal AVE

Belleville, WI 53508

Toll Free 1(800) 356-4206

WI Phone (608) 424-3331

Fax: (608) 424-3234

Summary of Contents for ECSS40

Page 1: ...0 MODELS INSTALLATION OPERATIONS MANUAL KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice FEDERAL INDUSTRIES 215 Federal AVE Belleville WI 53508...

Page 2: ...0 CONDENSATE EVAPORATOR 11 CONDENSATE PUMP OPTIONAL 11 SHELVES 12 13 OPERATING INSTRUCTIONS 14 USER CONTROLS 14 POWER SWITCH 14 LIGHT SWITCH 14 ELECTRONIC CONTROL 14 16 INITIAL START UP 17 PLACING PRO...

Page 3: ...s contain technical instructions are intended only for persons qualified to perform electrical work DANGER Improper or faulty hookup of electrical components in the case can result in severe injury or...

Page 4: ...occur if you ignore the message WARNING Severe injury or death can occur if you ignore the message CAUTION Minor injury or damage to your case can occur if you ignore the message NOTICE This is impor...

Page 5: ...umidity locations such as near cases with water misting or fogging devices Failure to locate this case as stated will reduce the performance of your Island display and will affect temperature of inter...

Page 6: ...rd is properly sized to the amperage requirements of the case See the electrical data plate located on the rear exterior of the case for the proper circuit size for each case The cord is factory insta...

Page 7: ...this manual Leveling The Case The case must be level for proper drainage of defrost water to the condensate pump Check the level of the case where the display overhangs the base Adjust levelers as ne...

Page 8: ...SIDE PANEL HOOK 1 4 TURN PANEL RETAINER SCREWS TYPICAL RIGHT SIDE PANEL Typical Panels Removal 1 Loosen the 2 turn retainer screws from top of panel The screws will stay on the panel even after they a...

Page 9: ...EVAPORATOR OR OPTIONAL CONDENSATE PUMP 7 8 BACK PANEL ELECTRICAL CONNECTION LOCATION FOR OPTIONAL POWER CORD 6 5 7 0 7 6 Base Component Layout ECSS60SC Self Contained 60 41 CONTROL PANEL LOCATION SLID...

Page 10: ...POWER CORD 2 2 SITE GLASS 5 8 SUCTION LINE 3 8 LIQUID SOLENOID LIGHT POWER SUPPLY 40 91 40 32 4 4 6 5 Base Component Layout ECSS60R Remote CONTROL PANEL LOCATION CONDENSATE PUMP REFRIGERATION FLOOR AC...

Page 11: ...oduce a large amount of condensate water To ensure that adequate evaporator capacity is available a high wattage heater is used The heater turns off automatically when the water level in the pan drops...

Page 12: ...red tower slot on one side of the case Place the additional shelf brackets in the same height level on the opposite end of case The short brackets must go on the short end and 2 long brackets must go...

Page 13: ...the socket is not being used for a shelf light the cap must be plugged into socket to prevent contamination and moisture out of the socket 7 Plug in each shelf light by aligning the male pins on the a...

Page 14: ...ns on and off the interior lights of unit This switch is located below the lift up panel on the unit base Electronic Control This control is located behind a lift up panel on the unit base Using Elect...

Page 15: ...n the display will read the relative current case temperature on initial startup this would be room temperature The compressor run indicator will illuminate on the display meaning that the compressor...

Page 16: ...defrost mode In order to initiate a manual defrost press and hold the button approx 5 seconds The control will read dEF while the button is being held The defrost is initiated when the defrost mode i...

Page 17: ...shelving area Determine desired shelving location before placing product in case Product must be removed to readjust shelf location Allow a minimum of 2 between top of product and bottom of shelf Do n...

Page 18: ...nect power to the unit 2 On ECSS40 Remove the nose panel and on ECSS60 remove the side panel on left side of case next to the controls Carefully vacuum the front surface of condenser coil Take care no...

Page 19: ...t electrical damage to the case NOTICE Shut off lights and power switches and remove all products from case Allow sufficient time for the unit to reach room temperature before proceeding with cleaning...

Page 20: ...ures to prevent hazing and yellowing of material Note Detergents are not recommended and do not use abrasive cleaners or pads to prevent scratching of surfaces TOWER SIDE PANEL LATCH 4 SHELVES 6 SHELF...

Page 21: ...soapy water with a damp cloth and allow to dry DO NOT use solvents such as Acetone Benzene Carbon Tetrachloride and Lacquer Thinners 8 IMPORTANT Cleaning the clear acrylic plastic front air deflector...

Page 22: ...or a blocked evaporator coil Check that paper or foreign materials are not blocking evaporator If the evaporator coil is blocked due to excessive frost put into manual defrost Excessive frost can buil...

Page 23: ...ase has a receiver tank large enough to hold all the charge you maybe able to pump down the system when service is required If moisture or liquid is observed around or under a Federal Industries case...

Page 24: ...es case you should evacuate the refrigerant charge before shipment Federal Industries recommends that the charge be evacuated into a recovery system to prevent the possibility of HCFC s from being rel...

Page 25: ...rature control is set to cut in at 39 degrees F The Temp control cuts out at 14 degrees F at the coldest setting 9 and 28 degrees F at the warmest setting 1 on the control display The temp control tur...

Page 26: ...200 psi Remote High Press Switch Cut Out 400 psi The remote models are designed to use 448 449A refrigerant and shipped from the factory with the evaporator coil expansion valve sight glass and refri...

Page 27: ...tion lines 4 Suction line must be insulated the entire length with Armaflex or equivalent Do not run liquid line inside insulation with suction line 5 The remote high low pressure control must be moun...

Page 28: ...Guard Evaporator Fan 64 18015 64 18015 Electrical Components LED light bar 8 Before 8 1 18 42 19038 42 19038 LED light bar 10 1 Before 8 1 18 42 19038 1 42 19038 Shelf Lamp Cord Before 8 1 18 43 1906...

Page 29: ...n SA2928 SA2928 Optional Power Cord 43 19090 43 19090 Optional Condensate Pump 47 18980 47 18980 Miscellaneous Components Display Deck Plastic Left Right 15 18857 L 15 18857 R 15 19293 L 15 19293 R Fa...

Page 30: ...MP SHELF LAMP R BL SHELF LAMP IF OPTIONAL CONDENSATE PUMP OR CONDENSATE PAN ARE NOT USED DISCARD WIRES B 22 R 23 G 24 R 22 P R 23 OPTIONAL CONDENSATE PUMP G 24 R 15 BRW BL B B BL B R 3 2 4 1 MAX RUN T...

Page 31: ...LAMP R BL SHELF LAMP IF OPTIONAL CONDENSATE PUMP OR CONDENSATE PAN ARE NOT USED DISCARD WIRES B 22 R 23 G 24 R 22 P R 23 OPTIONAL CONDENSATE PUMP G 24 R 15 BRW BL B B BL B R 3 2 4 1 MAX RUN TIMER TUR...

Page 32: ...G 24 G 25 B 17 B 16 R 15 R 14 Y 10 Y 9 R 2 B 1 R 4 B 3 R 20 L2 L1 N B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B POWER SUPPLY B R B BL R BL SH...

Page 33: ...C NO POWER SUPPLY TURN FULL CLOCK WISE MAX RUN TIMER 1 4 2 3 R B B BL B BL BRW R 15 G 24 CONDENSATE PUMP OPTIONAL R 23 P R 22 IF OPTIONAL CONDENSATE PUMP OR CONDENSATE PAN ARE NOT USED DISCARD WIRES B...

Page 34: ...BL TOP LAMP B B R B BL TOP LAMP B TURN FULL CLOCK WISE 208 240V 60Hz 1PH Y 6 R 15 3 2 4 1 MAX RUN TIMER TURN FULL CLOCK WISE RIBBON CABLE G 26 1 2 3 4 5 6 7 8 9 10 11 RIB RIB TERM BLOCK TEMP PROBE PB...

Page 35: ...B BL R BL SHELF LAMP R BL B B BL SHELF LAMP SHELF LAMP R BL SHELF LAMP B 22 P R 23 CONDENSATE PUMP G 24 R 15 BRW BL B B BL B R POWER SUPPLY RIBBON CABLE G 26 1 2 3 4 5 6 7 8 9 10 11 91 19504 8 26 14...

Page 36: ...14 Y 10 R 2 B 1 R 4 B 3 L2 L1 N B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B POWER SUPPLY B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHEL...

Page 37: ...3 4 5 6 7 G 26 RIBBON CABLE POWER SUPPLY R B B BL B BL BRW R 15 SHELF LAMP BL R SHELF LAMP SHELF LAMP B BL B BL R SHELF LAMP BL R B BL B BL B B B BL Y 6 R B B B B B R R R R TOP LAMP TOP LAMP B BL BLK...

Page 38: ...B B R B R B BL TOP LAMP B B R B BL TOP LAMP B B R B BL TOP LAMP B 208 240V 60Hz 1PH Y 6 R 15 RIBBON CABLE G 26 1 2 3 4 5 6 7 8 9 10 11 RIB RIB TERM BLOCK TEMP PROBE PB1 DEFROST PROBE PB2 POWER SWITCH...

Page 39: ...B B BL B BL R BL SHELF LAMP R BL B B BL SHELF LAMP SHELF LAMP R BL SHELF LAMP B 22 P R 23 CONDENSATE PUMP G 24 R 15 BRW BL B B BL B R POWER SUPPLY G 26 91 19504 1 5 1 18 ECSS40SC TECHUMSEH RIB RIB TE...

Page 40: ...SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B POWER SUPPLY B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B B R B BL R BL SHELF LAMP B B BL B POWER SUPPLY IF OPTIONAL CONDO...

Page 41: ...ER SUPPLY R B B BL B BL BRW R 15 SHELF LAMP BL R SHELF LAMP SHELF LAMP B BL B BL R SHELF LAMP BL R B BL B BL B B B BL Y 6 R B B B B B R R R R TOP LAMP TOP LAMP B BL BLK B B B BL B BL B B R R SHELF LAM...

Page 42: ...BL B BL B B B R B R B BL TOP LAMP B B R B BL TOP LAMP B B R B BL TOP LAMP B 208 240V 60Hz 1PH Y 6 R 15 G 26 RIB RIB TERM BLOCK TEMP PROBE PB1 DEFROST PROBE PB2 POWER SWITCH TERM BLOCK L1 TERM BLOCK L2...

Page 43: ...FANS R 11 B 5 B 13 R 12 G 25 B 17 B 16 R 15 R 14 Y 10 Y R 2 B 1 R 4 B 3 L2 L1 N SHELF LIGHT QUANITY MAY VARY ON DIFFERENT MODELS PRESS SWITCH Y B 2 X 4 IF OPTIONAL CONDO PUMP HOSE HEATER IS USED TIE H...

Page 44: ...B BL SHELF LAMP B BL B BL SHELF LAMP B BL B BL SHELF LAMP B BL IF OPTIONAL CONDO PUMP HOSE HEATER IS USED TIE HEATER WIRES TO B22 R23 B 22 P R 23 CONDENSATE PUMP G 24 B W G GREEN B BLACK R RED W WHIT...

Page 45: ...SUPPLY 91 19629 2 12 27 18 ECSS40R ITC LED B 16 G GREEN B BLACK R RED W WHITE Y YELLOW BL BLUE COLOR CODE B BL B BL B BL IF OPTIONAL CONDO PUMP HOSE HEATER IS USED TIE HEATER WIRES TO B22 R23 B B RIB...

Page 46: ...SHELF LAMP B BL IF OPTIONAL CONDO PUMP HOSE HEATER IS USED TIE HEATER WIRES TO B22 R23 B W G GREEN B BLACK R RED W WHITE Y YELLOW BL BLUE COLOR CODE B BL B BL B BL TOP LAMP B BL TOP LAMP B BL TOP LAMP...

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