2562365
Rev. M1 0820
Printed in U.S.A.
© Copyright 2014-2020 Federal Signal Corporation
Installation, Operation, and Service Manual
Para descargar el manual en español,
visite www.fedsig.com
Legend
®
LGD and LPX Light Bars
Page 1: ...Rev M1 0820 Printed in U S A Copyright 2014 2020 Federal Signal Corporation Installation Operation and Service Manual Para descargar el manual en espa ol visite www fedsig com Legend LGD and LPX Ligh...
Page 2: ...This limited warranty is in lieu of all other warranties express or implied contractual or statutory in cluding but not limited to the warranty of merchantability warranty of fitness for a particular...
Page 3: ...ettings 18 Wiring the Legend in the Vehicle 26 Wiring the Light Bar in the Vehicle 26 Mounting the Serial Interface Module 27 Wiring the Serial Interface Module 29 Wiring the Stop Turn Tail Lights 36...
Page 4: ...switched 12 Vdc 37 Figure 12 Internal External flasher wiring for 12 inch Legends 37 Figure 13 Four barrel nuts in passenger side end dome 39 Figure 14 Base removed from aluminum extrusion 41 Figure 1...
Page 5: ...martSiren controller 55 Schematic A 5 Typical connections with a non SignalMaster controller 56 Schematic A 6 Typical connections with a PA640 controller 57 Schematic A 7 Typical connections for LPXD...
Page 6: ...ions on a vehicle Light Hazards To be an effective warning device this product produces bright light that can be hazardous to your eyesight when viewed at a close range Do not stare directly into this...
Page 7: ...e sure there are no shavings present in or near the unit To avoid a battery explosion always disconnect the negative battery cable first and reconnect it last Avoid causing a spark when connecting nea...
Page 8: ...nses will reduce the effectiveness of the lighting system Avoid heavy pressure and the use of caustic or petroleum based products when cleaning the lighting system Replace any optical components that...
Page 9: ...t can be hazardous to your eyesight when viewed at a close range Do not stare directly into this lighting product at a close range or permanent damage to your eyesight may occur The effectiveness of a...
Page 10: ...on Serial Controller Model Number 8623141 or the Six Button Wireless Controller 8623137 With the Serial Interface Module the Legend can be activated by Federal Signal light bar controllers SignalMaste...
Page 11: ...and community service vehicles Private security vehicles Product Specifications Operating and technical specifications for the Legend Model LGD and Legend Model LPX are listed in this section by ligh...
Page 12: ...11 2 in 28 4 cm 28 0 lb 12 7 kg LGD70 LPX70 69 1 175 5 cm 2 5 in 6 4 cm 11 2 in 28 4 cm 31 81 lb 14 4 kg With standard mounting feet Table 3 Technical Specifications Model Electrical Potential Current...
Page 13: ...nd LGD models Table 5 on page 14 SAE 1113 41 RFI FCC Part 15 NFPA Table 6 on page 15 Model LGD and LPX Flash Pattern Compliances The patterns listed as Yes Y in Tables 5 and 6 comply with the flash re...
Page 14: ...N N N Y Y Y P12 Y N N N N N Y Y Y P13 N Y Y N N N Y Y Y P14 N Y Y N N N Y Y Y P15 Y Y Y N N N Y Y Y P16 Y N N N N N Y Y Y P17 Y Y Y N N N Y Y Y P18 Y Y Y N N N Y Y Y P19 Y Y Y N N N Y Y Y P20 Y Y Y Y...
Page 15: ...N N Pattern 27 All LEDs light head turns on Pattern 28 Each LED light head sequentially turns on for 1 second The light bar layout must also meet NFPA compliance Contact Customer Support for verifica...
Page 16: ...change THIS FUNCTION IS GROUND ACTIVATED Model LPXD Flash Pattern Compliances The flash patterns listed as Yes Y in Table 7 comply with the SAE J845 flash requirements and light output requirements P...
Page 17: ...epeat this step until the pattern you want displays 3 Remove power from the light bar The pattern is retained as the MODE 1 default Changing the Default MODE 2 Flash Pattern To change the Mode 2 flash...
Page 18: ...Internal to External INTERNAL operation uses the light bar s on board SignalMaster controller to generate directional warning patterns With Internal operation an external SignalMaster controller is n...
Page 19: ...c light functions are communicated through the CAT5 cable which connects to the Serial Interface Module The Discrete Wired 24 inch Legend does not connect to the Serial Interface Module and has no CAT...
Page 20: ...rides MODES 1 and 2 STEADY BURN Legend light bar models only Red White One or more LEDs steadily burn when 12 Vdc is applied to the control wire for a MODE and the control wire for STEADY BURN FRONT C...
Page 21: ...umber Switch Setting Function Up OFF Down ON 1 X FRONT REAR LEDs cut off turn off when 12 Vdc is applied their control wires Table 9 on page 20 1 X FRONT REAR LEDs enable turn on when 12 Vdc is applie...
Page 22: ...ch 5 to ON up position on SW 2 Programming Priority MODES 1 2 3 and INTERSECTION The three modes operate with MODE 3 having the highest priority MODE 3 overrides MODE 2 and MODE 2 overrides MODE 1 Whe...
Page 23: ...wire for either MODE 1 2 or 3 Table 9 on page 20 and the blue black control wire for INTERSECTION NOTE This procedure only programs the INTERSECTION pattern It does not assign the pattern to a MODE 1...
Page 24: ...AR ENABLE turns on these LED modules when BAT is applied to their control wires Both FRONT and REAR share the same operational setting and are not independent To program for FRONT REAR ENABLE or CUTOF...
Page 25: ...D70 LPX70 290A5960E WK WORK LIGHT L L1 ALLEY LIGHT 9 10 11 L1 20 19 18 12 17 13 14 15 16 TD SB 1 2 3 4 5 6 L 26 25 24 23 27 28 TD SB ST WK WK TD TD ST WK WK 7 8 22 21 6 HEAD LGD45 LPX45 10 15 LGD53 LP...
Page 26: ...ag deployment Failure to follow this warning cause serious injury or death BATTERY EXPLOSION To avoid a battery explosion always disconnect the negative battery cable first and reconnect it last Avoid...
Page 27: ...figure the Serial Interface Module for External operation before installing it as described in Selecting External SignalMaster Control on page 21 UNIT REQUIRES SHELTER FROM WEATHER The Serial Interfac...
Page 28: ...system and wait at least 5 minutes before opening the unit Do not apply power to the unit while the unit is open Failure to follow this warning could result in serious injury or death NOTE Powering m...
Page 29: ...ness see Table 9 on page 20 and the figures on pages 32 though 34 If additional wire is necessary for the harness except ground 22 AWG wire is adequate The ground wires must be extended with 16 AWG or...
Page 30: ...for 12 Vdc BAT to be applied for the light bar s front and rear light heads to turn them off CUTOFF To change the default setting to turn on these LEDs when 12 Vdc is applied ENABLE see FRONT REAR ENA...
Page 31: ...n occurs IGNITION Connect the white wire from the supplied J1 cable harness on the Interface Module to a 1 A fuse Connect the fuse end as close as possible to switched ignition power Power should also...
Page 32: ...SignalMaster Wire Figure 6 SS2000SM Wire Figure 7 Red White White 1 Green Brown Brown 2 Green Black White Green Green 3 Orange Green Orange Orange 4 Orange Purple Purple 5 Blue Red Gray Gray 6 Red Gre...
Page 33: ...1 A B C D OUTPUT NO NC C LIGHTS BAT SignalMaster FUSE MIC KEYPAD SignalMaster SmartSiren SS2000SM 290A5979 WHT 1 RED GREEN GRN BLK WHT ORANGE GREEN ORANGE BLUE RED RED GREEN WHITE RED BRN 2 GRN 3 ORN...
Page 34: ...ANGE GREEN ORANGE BLUE RED RED GREEN WHITE RED IGNITION POWER WHITE BLACK GROUND 1 BLACK WHITE GROUND 2 IGNITION IGNITION POWER INCLUDES POWER IN THE CRANKING POSITION 290A5981F J1 CABLE TO SERIAL INT...
Page 35: ...WN ALLEY ORANGE RED RIGHT ALLEY GREEN BLACK LEFT ALLEY WHITE BLACK TAKEDOWNS WORKLIGHTS GREEN WHITE FRONT CUTOFF ENABLE ORANGE BLACK REAR CUTOFF ENABLE WHITE BLACK RED LOW POWER BLACK WHITE RED LIGHT...
Page 36: ...attery The gases produced by a battery can cause a battery explosion that could result in vehicle damage and serious injury After mounting and wiring the light bar to the vehicle follow these steps to...
Page 37: ...ck and green wires 3 Connect the wires to switched 12 Vdc positive signals to activate See Figure 11 Figure 11 Worklight wiring between light bar and switched 12 Vdc RED GREEN BLACK LOW POWER WORK LIG...
Page 38: ...LOSION To avoid a battery explosion always disconnect the negative battery cable first and reconnect it last Avoid causing a spark when connecting near or to the battery The gases produced by a batter...
Page 39: ...er Side Two End Three Center Two Intermediate Removing and Inspecting the Domes To remove and inspect the domes 1 Remove the 1 4 20 Phillips head barrel nuts securing the dome then carefully remove th...
Page 40: ...ess For replacement parts see Table 15 on page 51 To replace a base 1 Remove the domes and ground connection a Remove the light bar s domes as described in Removing and Inspecting the Domes on page 39...
Page 41: ...event damage to the light bar do not overtighten the screws or nuts a Make sure the new base has a new end gasket and lip seal See Replacing an End Gasket on page 42 and Replacing a Lip Seal on page 4...
Page 42: ...cushion the aluminum extrusion against the end of the end bases for a snug fit Check the end gaskets for cracks tears or brittleness To replace the gasket 1 Remove the old gasket from inside the end...
Page 43: ...ch position has 10 degrees of adjustment Figure 17 Adjusting the aim of the LED assembly 290A6122 01 TWO PHILLIPS SCREWS SECURE LED ASSEMBLY TO MOUNTING PLATE PHILLIPS SCREW SECURES LED MOUNTING PLATE...
Page 44: ...bed in Removing the Controller in the next section 5 On the replacement ROC panel connect the wires and harnesses 6 Reinstall the controller if necessary as described in Reinstalling the Controller on...
Page 45: ...panel 6 Compress the secondary lock tabs and remove the standoffs from controller Figure 18 Controller and standoffs removed from ROC panel PASSENGER SIDE END PCB CONTROLLER 290A6861 NYLON STANDOFF 4...
Page 46: ...C panel until they lock 3 Reconnect all wires and harnesses 4 Turn the PCB over and place it on the two standoffs with the holes in the PCB centered over the holes in the standoffs Ensure that the gro...
Page 47: ...he light output and the effectiveness of the lighting system A lens or reflectors showing this type of aging must be replaced Failure to follow this warning may result in bodily injury or death To cle...
Page 48: ...able Check the connections on the Serial Interface Module the black wire and the black white wire are connected to ground GND the white wire is connected to 12 Vdc a MODE wire has 12 Vdc Check the pos...
Page 49: ...er takedown or alley light send the light bar controller to Federal Signal for repair TAKEDOWN ALLEY lights work but FLASH TAKEDOWN ALLEY lights do not work Ensure that 12 Vdc is applied to the TAKEDO...
Page 50: ...l Signal factory provides technical assistance with any problems that cannot be handled locally Any units returned to Federal Signal for service inspection or repair must be accompanied by a Return Ma...
Page 51: ...Driver Side CA Contact Federal Signal PCB Assembly Controller Steady Burn Red Driver and Passenger Side CA Contact Federal Signal Fuse Mini Controller 32 V 15 A 148181 06 Fuse Mini 32 V 5 A 148181 03...
Page 52: ...r PA640 An Overview of the Discrete Wired 24 inch Legend Light Bar The Discrete Wired 24 inch Legend is a special model that is designed to flash only one flash pattern as long as power is supplied to...
Page 53: ...K RED 40 A CAT5 BLK BLK WHT WHT RED RED GRN BLU RED ORG ORG GRN GRN BLK WHT GRN RED BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 LEGEND LIGHT BAR WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH...
Page 54: ...1A WHT BLK RED CAT5 BLK BLK WHT BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 LEGEND LIGHT BAR WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH BOX REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS...
Page 55: ...0A6004B R RED BLK FL HAL BLK RED MODE 3 BLU WHT MODE 2 BLU MODE 1 WHT BLK TD GRN BLK L AL ORG RED R AL LIGHTS AUX OUTPUTS NO NC C BAT SIGNALMASTER FUSE MIC KEYPAD INPUT 3 2 1 A B C D E SS2000SM REMAIN...
Page 56: ...ith a non SignalMaster controller TYPICAL CONNECTIONS NON SIGNALMASTER IGNITION 1 A WHT BLK RED CAT5 BLK BLK WHT BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 LEGEND LIGHT BAR SERIAL INTERFA...
Page 57: ...1 1 A FUSE 7 PLACES WHT BLK TD GRN BLK L AL ORG RED R AL PA640 640000 REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS SEE INST SHT 255366 8 AWG RED 18 AWG GRN 18 AWG BLK 2 A 12 AWG BLK IGNITION HOT IN C...
Page 58: ...LEGEND LPXD DISCRETE LIGHT BAR 290A7002C 5 A 5 A 5 A 5 A 5 A 12 V BATTERY BLUE ORANGE BROWN LEFT ALLEY RIGHT ALLEY BROWN WHITE GRAY FLASH TAKEDOWN ALLEY GREEN FLASH PATTERN CHANGE SW 2 20 A SW 1 SW 3...
Page 59: ...AR 290A7500 5 A 5 A 5 A 5 A 5 A 12 V BATTERY YELLOW YELLOW BLACK ORANGE LEFT TURN RIGHT TURN WHITE BLUE BLACK MODE 2 BLUE FLASH PATTERN CHANGE SW 2 20 A SW 1 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 TAILLIGHT WO...
Page 60: ...l Signal Drive University Park Illinois 60484 3167 www fedsig com Customer Support Police Fire EMS 800 264 3578 1 708 534 3400 Work Truck 800 824 0254 1 708 534 3400 Technical Support 800 433 9132 1 7...
