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Federal Signal Corporation DCFCB, Upgrade Manual

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Federal Signal Corporation DCFCB Upgrade Manual Download Page 31

31

Installing the Kit

Upgrade Manual 

Federal Signal www.fedsig.com

40.  Find the pre-existing intrusion wire that goes between the cabinets. Carefully cut the 

wire tie to release the wire.

Figure 40 Pre-existing intrusion wire that goes between the cabinets

41.  Install this intrusion wire to the intrusion switch. Connect to OPEN on the switch.

Figure 41 Intrusion wire

42.  Open the battery cabinet. 

•  Take battery safety precautions. Refer to DCB, DCFCB and DCFCTB Models 

Manual for safety warnings. 

•  Take off all jewelry or any metal or cover with electrical insulation. 
•  Use electrically insulated tools.

Summary of Contents for DCFCB

Page 1: ...2562640 Rev B3 0620 Printed in U S A Copyright 2014 2020 Federal Signal Corporation One Way to Two Way Kit for DCFCB Upgrade DCFCB from a One Way to a Two Way Controller Upgrade Manual...

Page 2: ...calling 1 708 534 3400 This limited warranty is in lieu of all other warranties express or implied contractual or statutory including but not limited to the warranty of merchantability warranty of fit...

Page 3: ...witch 13 Figure 2 Wire Ties 13 Figure 3 Inside Antenna Cable 14 Figure 4 Remove Screws 14 Figure 5 Inside antenna cable connector 14 Figure 6 Antenna lightning protection 15 Figure 7 Lock washer 15 Fi...

Page 4: ...sembly 24 Figure 27 DIN rail terminals 25 Figure 28 White chopper sensor wire 25 Figure 29 Chopper buss bar 26 Figure 30 DC converter plate 26 Figure 31 DC converter wire assembly 27 Figure 32 DC conv...

Page 5: ...om Figure 44 Intrusion wires 33 Figure 45 Intrusion bracket 33 Figure 46 Radio bracket 34 Figure 47 Antenna wire 34 Figure 48 Antenna cable 35 Figure 49 Radio power cables 35 Figure 50 Radio interface...

Page 6: ...fully plan siren placement post warnings and restrict access to areas near the sirens Sirens may be operated from remote control points Whenever possible disconnect all siren power including batteries...

Page 7: ...neer or Technician with radio equipment capable of deviation adjustment and VSWR test Typically a radio shop has this capability Required Equipment You need the following Standard Technician s Tool Ki...

Page 8: ...h radio from the NX 5000 Series in your two way RTUs Federal Signal recommends purchasing the following cables for computer programming RIB FIF 12A USB interface cable CT 104A interface cable Use the...

Page 9: ...18B Bracket intr Swtch cntl box al Intrusion switch bracket 12 1 7002A009 16 Bolt hex HD SS 3 8 16 Bolt 3 8 16 for the lower intrusion bracket 13 1 7074A046 Lkwash split SS 3 8 scr Lock washer 3 8 for...

Page 10: ...or wire assembly 22 1 288691A 03 RF lhtg pro 125 1000 MHz Antenna lightning protection 23 1 1461404A Wire lead assembly current sensor Rotator sensor wire assembly 24 5 7058A047 Nut mach scr hex Keps...

Page 11: ...sher 10 for radio to radio mounting plate 33 1 7000A070 06 Screw mach round phil 10 32 Screw 10 32 3 8 inch long Phillips for radio to radio mounting plate One comes with the radio 34 2 7075080A Lkwas...

Page 12: ...type Requires either Omni or Yagi Antenna Antenna type is dependent upon frequency and distance required 43 1 YAGI XX Ordered Separately Antenna Yagi type Antenna type is dependent upon frequency and...

Page 13: ...ts 1 Turn off the AC power to the siren at the AC disconnect switch There is typically an external AC disconnect box 2 Open the battery cabinet 3 Turn off the battery power at the battery power switch...

Page 14: ...enna cable connector from the radio Figure 3 Inside Antenna Cable 7 After removing the two screws remove the radio by pulling the radio away from the board Figure 4 Remove Screws 8 Remove the inside a...

Page 15: ...i and Omni Antennas go to the Federal Signal s website Installing the Kit To install the one way to two way kit 1 Install the antenna by using the installation instructions on the Yagi and Omni Antenn...

Page 16: ...ni Antennas go to the Federal Signal website 7 Ensure that the antenna cable is properly secured A loose antenna cable flapping in the wind may cause damage Refer to the Yagi and Omni Antennas Install...

Page 17: ...17 Installing the Kit Upgrade Manual Federal Signal www fedsig com Figure 10 DIN rail terminals 9 Install the snap track item 16 using self tapping screws item 17 Figure 11 Self tapping screws...

Page 18: ...Install rotation sensor board item 18 NOTE Use a flathead screwdriver to make this task easier Figure 12 Rotation sensor board 11 Plug the wire assembly item 23 into the rotation current sensor Figur...

Page 19: ...anual Federal Signal www fedsig com 13 Remove the orange wire Figure 15 Orange wire 14 Connect the orange wire from the rotation current sensor Make sure it is the one with the fuse Reapply and tighte...

Page 20: ...w fedsig com 15 Remove the nut 7 16 inch Remove and discard the orange wire Figure 17 Remove the orange wire 16 Connect the orange wire from the rotation current sensor Make sure it is the wire withou...

Page 21: ...wire assembly 18 Connect the rotation sensor wires item 21 to the DIN rail terminals Refer to the schematic section in the DCB DCFCB and DCFCTB Models Manual Use the schematic for the DCFCTB Insert a...

Page 22: ...al www fedsig com 19 Connect the blue rotation sensor wire item 21 to the controller board Refer to the schematic in the DCB DCFCB and DCFCTB Models Manual Figure 21 Blue rotation sensor wire 20 Loose...

Page 23: ...Signal www fedsig com 21 Loosen the nut 1 2 inch DO NOT remove it Figure 23 Loosen nut 1 2 inch 22 Completely remove the copper buss bar and save it you will reinstall it soon The picture below shows...

Page 24: ...item 20 to the chopper current sensor Figure 26 Chopper Wire Assembly 25 Connect the chopper sensor wire item 20 to the DIN rail terminals Refer to the schematic section in the DCB DCFCB and DCFCTB M...

Page 25: ...l Federal Signal www fedsig com Figure 27 DIN rail terminals 26 Connect the white chopper sensor wire item 20 to the controller board Refer to the schematic in the DCB DCFCB and DCFCTB Models Manual F...

Page 26: ...moved earlier With finesse it does fit through the chopper current sensor Figure 29 Chopper buss bar 28 Verify that the buss bar nuts are tight otherwise damage may occur 29 Install the DC converter p...

Page 27: ...32 Connect the DC converter wires to the DIN rail terminals Refer to the schematic section in the DCB DCFCB and DCFCTB Models Manual Use the schematic for the DCFCTB Insert a small flathead screwdrive...

Page 28: ...mper wire item 38 If there is any confusion refer to the schematic in the DCB DCFCB and DCFCTB Models Manual Figure 33 Jumper wire 34 Install the 12 V sense wire item 38 at the controller board If the...

Page 29: ...e wire item 38 at the DIN rail terminal If there is any confusion refer to the schematic in the DCB DCFCB and DCFCTB Models Manual Figure 35 Sense wire item 38 at din rail terminal 36 Install the intr...

Page 30: ...ket Figure 37 Intrusion switch 38 Install the intrusion wire item 15 on the controller board If there is any confusion refer to the schematic in the DCB DCFCB and DCFCTB Models Manual Figure 38 Intrus...

Page 31: ...Pre existing intrusion wire that goes between the cabinets 41 Install this intrusion wire to the intrusion switch Connect to OPEN on the switch Figure 41 Intrusion wire 42 Open the battery cabinet Tak...

Page 32: ...ire ties as needed to release the wires Figure 43 Pre existing intrusion wire 45 Install the intrusion wires from the previous step to the intrusion switch item 10 Do this prior to installing in the c...

Page 33: ...ntrusion wires 46 Install the intrusion bracket item 11 using a 9 16 inch nut 9 16 inch bolt and lock washer items 12 14 Do not touch the battery posts Figure 45 Intrusion bracket 47 Make sure the swi...

Page 34: ...Connect the radio power cable item 3 and radio interface cable item 2 to the radio NOTE The radio interface cable plug is centered in the radio socket 51 Install the radio item 39 into the radio brac...

Page 35: ...sig com Figure 48 Antenna cable 53 Connect the radio power cables to the DIN rail terminal strip Refer to the schematic section in the DCB DCFCB and DCFCTB Models Manual Use the schematic for the DCFC...

Page 36: ...wire ties and wire sticky items 35 36 56 Clean the control cabinet 57 Install desiccant item 46 in the control cabinet The desiccant installation instruction is in the packet 58 Close the control cab...

Page 37: ...tment is completed An Engineer or Technician with radio equipment capable of radio deviation adjustment and VSWR test is required Typically a radio shop has this capability 64 Conduct a radio deviatio...

Page 38: ...eriencing any difficulties contact Federal Signal Customer Support at 800 548 7229 or 708 534 3400 extension 7511 or Technical Support at 800 524 3021 or 708 534 3400 extension 7329 or through e mail...

Page 39: ...2645 Federal Signal Drive University Park Illinois 60484 3617 www fedsig com Customer Support 800 548 7229 1 708 534 3400 Technical Support 800 524 3021 1 708 534 3400...

Page 40: ...2645 Federal Signal Drive University Park Illinois 60484 3617 www fedsig com Customer Support 800 548 7229 1 708 534 3400 Technical Support 800 524 3021 1 708 534 3400...

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