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Federal APD PosiDRIVE, Installation, Operation And Maintenance Manual

The Federal APD PosiDRIVE offers unparalleled performance, making it a go-to solution for various industries. Ensure seamless installation and optimal operation with our comprehensive Installation, Operation, and Maintenance Manual. Download this essential manual for free from manualshive.com, enabling you to maximize the potential of this exceptional product.

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PosiDRIVE Security Gate

ZMA-330, Ver. 6

Table of Contents • 

i

Table of Contents

C H A P T E R     1  

Introduction .................................................................................................................................... 1

PosiDRIVE Security Gate Operational Overview ..................................................................... 2

Manual Operation................................................................................................................ 2
Automatic Operation ........................................................................................................... 2

Free Mode ..................................................................................................................... 3
Pay Mode ...................................................................................................................... 4
Pay/Free Mode .............................................................................................................. 5

Power Failure Detection ...................................................................................................... 6

PosiDRIVE Structural Overview ............................................................................................... 6

Gate Enclosure (Cabinet) .................................................................................................... 6
Mechanical Components ..................................................................................................... 7
Drive Mechanism .............................................................................................................. 10
Electrical Components....................................................................................................... 10
Gate Arm ........................................................................................................................... 13
PosiDRIVE Controller....................................................................................................... 14

DIP Switches............................................................................................................... 15
Inputs........................................................................................................................... 15
Outputs........................................................................................................................ 16

Opening the Enclosure Door.................................................................................................... 16
Removing the Enclosure Cap................................................................................................... 16

C H A P T E R     2  

Installation..................................................................................................................................... 19

Installation Overview............................................................................................................... 20
Installing the Enclosure............................................................................................................ 20
Wiring the Gate........................................................................................................................ 23
Installing the Gate Arm............................................................................................................ 25

Install a Standard Gate Arm .............................................................................................. 26
Install a Folding Gate Arm ................................................................................................ 27
Change the Gate Arm Configuration................................................................................. 34

Setting the Mainsprings ........................................................................................................... 38
Disabling the Locked-Down Feature (Optional) ..................................................................... 40
Setting the DIP Switches.......................................................................................................... 42

C H A P T E R     3  

Maintenance and Repair.............................................................................................................. 45

Maintenance and Repair Overview.......................................................................................... 46
Performing Preventive Maintenance........................................................................................ 46

Grease Mainshaft Bearings................................................................................................ 47
Grease the Connection Rod Bearings................................................................................ 47

Troubleshooting a Problem...................................................................................................... 48
Locking, Unlocking, and Advancing the Gate Arm ................................................................ 49
Adding, Removing, or Replacing the Mainsprings.................................................................. 52
Aligning the Drive Mechanism................................................................................................ 54

Summary of Contents for PosiDRIVE

Page 1: ...PosiDRIVE Security Gate Installation Operation and Maintenance Manual ...

Page 2: ......

Page 3: ...action from a centralized computer system especially when the control equipment is not in your line of vision Use Pictograms Federal APD Inc recommends using universally identifiable icons or pictograms in all entrance and exit lanes roadways posts and walls Paint No Pedestrian pictogram on the roadway adjacent to the parking barrier gate Pictograms depicting No Motorcycles No Wheelchairs No Bicyc...

Page 4: ...ts within such two year period Upon Federal APD s written instructions allegedly defective goods shall be returned to Federal APD for inspection This warranty extends only to the original purchaser from Distributor Dealer and shall not cover repair labor or replacement of parts that are by nature expendable Distributor Dealer agrees to deliver the Federal APD Limited Warranty then in effect to eac...

Page 5: ...ving the Enclosure Cap 16 C H A P T E R 2 Installation 19 Installation Overview 20 Installing the Enclosure 20 Wiring the Gate 23 Installing the Gate Arm 25 Install a Standard Gate Arm 26 Install a Folding Gate Arm 27 Change the Gate Arm Configuration 34 Setting the Mainsprings 38 Disabling the Locked Down Feature Optional 40 Setting the DIP Switches 42 C H A P T E R 3 Maintenance and Repair 45 Ma...

Page 6: ...Getting Help 58 Accessing the Distributor Resource Center 59 A P P E N D I X B Order and Repair Procedures 61 Placing an Order 62 Requesting a Repair 62 Locate a Part Number 63 Mainsprings 64 Enclosure 65 Electrical Components 68 Standard Gate Arm 70 Folding Gate Arm 73 Drive Mechanism 78 Index 83 ...

Page 7: ...ure 2 7 Dimensions for Folding Gate Arm Mounting Hole 28 Figure 2 8 Installing the Cable Tower 29 Figure 2 9 Attaching the Fixed Section of the Folding Gate Arm to the Gate Flange 30 Figure 2 10 Attaching the Folding Section to the Gate Arm Stabilizer 31 Figure 2 11 Attaching the Stabilized Folding Section to the Gate Arm Fixed Secton 32 Figure 2 12 Attaching the Cable Turnbuckle to the Gate Arm 3...

Page 8: ...cket and Backup Battery Assembly Parts 70 Figure B 7 Standard Gate Arm Parts 71 Figure B 8 Folding Gate Arm and Stabilizer Parts 73 Figure B 9 Folding Gate Arm Cable Tower Parts 75 Figure B 10 Folding Gate Arm Adapter and Fixed Section Parts 76 Figure B 11 Folding Gate Arm Packages 77 Figure B 12 Drive Mechanism Installation Parts 78 Figure B 13 Drive Mechanism Frame Parts View 1 79 Figure B 14 Dr...

Page 9: ...ew 2 Manual Operation 2 Automatic Operation 2 Free Mode 3 Pay Mode 4 Pay Free Mode 5 Power Failure Detection 6 PosiDRIVE Structural Overview 6 Gate Enclosure Cabinet 6 Mechanical Components 7 Drive Mechanism 10 Electrical Components 10 Gate Arm 13 PosiDRIVE Controller 14 DIP Switches 15 Inputs 15 Outputs 16 Opening the Enclosure Door 16 Removing the Enclosure Cap 16 ...

Page 10: ... issuing devices The gate controller inputs support both manual and automatic operation Manual Operation For manual operation a toggle switch is wired into the Raise Lower input on the gate controller Figure 2 3 on page 24 When the toggle switch is placed in the raise position i e the circuit is completed the gate arm raises and remains in the up position until the toggle switch is moved to the lo...

Page 11: ... patron enters or exits the facility free of charge This mode requires two vehicle detector loop inputs loop A and loop B When a vehicle pulls onto the loop A the gate arm raises The gate arm lowers after the vehicle clears loop B Figure 1 1 Free Gate with Opening Loop TRAFFIC FLOW 2 6 76 m 5 1 5 m MAX 2 6 76 m 1 6 46 m 6 1 8 m 1 6 46 m A B Loop A Loop B ...

Page 12: ...d a vend device such as a card reader or a switch that a booth attendant uses to raise the gate The gate arm lowers after the vehicle clears loop B Note An additional loop loop A may be used to enable the vend device for example the lane may contain a ticket issuing device that is activated when the patron pulls onto loop A Figure 1 2 Pay Gate TRAFFIC FLOW 2 6 76 m 8 3 2 5 m 2 6 7 6 m 1 6 46 m 6 1...

Page 13: ...he free direction vehicle presence on loop A vends the gate In the pay direction the vend device vends the gate In either direction the gate arm lowers after the vehicle clears the loop B Figure 1 3 Pay Free Gate TRAFFIC FLOW IN TRAFFIC FLOW IN TRAFFIC FLOW OUT TRAFFIC FLOW OUT 2 6 2 6 76 m 76 m 5 5 1 5 m 1 5 m 2 6 2 6 76 m 76 m 1 6 1 6 46 m 46 m 6 6 1 8 m 1 8 m 9 6 2 9 m 9 6 2 9 m 1 6 1 6 46 m 46...

Page 14: ...e enclosure is weather resistant and allows proper operation in all weather conditions and temperatures ranging from 30 F 34 C to 140 F 60 C Louvres on the back and cutouts on the four bottom corners of the enclosure provide air circulation thus preventing excessive moisture buildup The enclosure is 15 inches W x 16 inches D x 42 inches H 38 cm W x 41 cm D x 107 cm H finished in yellow or white po...

Page 15: ...te to know where the gate arm is at all times The motor provides an output that is monitored by the controller The controller interprets the signals to determine arm position and speed Using this information the PosiDRIVE gate operates like a full servo system providing benefits such as not requiring mechanical contact to limit its travel no limit switches and an extremely sensitive collision dete...

Page 16: ...ponents including the motor and mainshaft are attached to the mechanism frame Mainshaft Crank Part 1 Mainspring Adjustment Bolt Mainspring Pivot Bar Mainspring Crank Mainshaft Bearing Mainshaft Mechanism Frame Mainshaft Crank Part 2 Connecting Rod Motor Crank Mainspring Mainspring Connection Bar To prevent a serious pinching injury including dismemberment use care when working with the drive mecha...

Page 17: ...spring system It incorporates a single high quality deep groove ball bearing that one end of the mainspring pivot bar rests in Mainspring Crank Other link attached to the mainshaft that serves as the second attachment point for the spring system Mainspring Pivot Bar Bar that rides in the pair of ball bearings in the mainshaft It links and supports the mainspring adjustment bolts Mainspring Connect...

Page 18: ...If the mechanism is already locked either up or down then it becomes impossible to get it out of this position by moving the gate arm The mechanism must be manually advanced out of the locked position before moving the gate arm This is a side effect of the sinusoidal linkage and the variable mechanical advantage the system provides For instructions on manually advancing the mechanism into and out ...

Page 19: ...ustration Figure 1 6 Electrical Components The door safety switch disconnects power to the motor under ALL circumstances If the door safety switch is bypassed not normally recommended and the circuit breaker switch is turned off for any reason after 10 seconds the gate activates under battery power and raises the arm The powerful drive mechanism can cause serious bodily injury Do not bypass the do...

Page 20: ... operation It is a plug in microprocessor based controller that monitors and directs all operations of the gate It is capable of operating on input voltages ranging from 18 VDC to 32 VDC Motor Driver Board Brain behind the brushless DC motor It controls the proper operation of the motor as well as regulates the power delivered to the motor Safety Switch A plunger style switch that automatically te...

Page 21: ...balanced with two three or four adjustable extension mainsprings depending on the length of the arm The mainsprings balance the weight of the gate arm reducing the power requirement by the motor See Setting the Mainsprings on page 38 The PosiDRIVE gate can also support a folding gate arm Figure 1 8 on page 14 for locations that have restricted overhead clearance The standard folding gate arm is 10...

Page 22: ...lugs into connector JP4 The Power Supply wires into J1 The Manual Auto switch is connected into connector J1 Field Wiring connections are made into connector JS1 Note Connectors JP1 and JP2 are for Federal APD use only Figure 1 9 PosiDRIVE Controller AUX4 JP1 JP6 ENABLE TORQ LMT DIRECT BRAKE TACH 9 10 2 1 JP2 1 10 JP5 J4 JP3 J1 K3 K4 K2 K1 JP4 RLY3 RLY2 RLY4 RLY1 SW3 SW2 PWR ON LOOP A LOOP B VEND ...

Page 23: ... of time determined by setting the Backout Gate Reset Time using DIP switches 3 and 4 or remains raised until the reset loop B is cleared Power Fail Raise DIP switch 8 is used to set the gate s behavior when a power failure occurs Note For DIP switch setting instructions see Setting the DIP Switches on page 42 Also note DIP switch 2 is unused Inputs The PosiDRIVE Controller Figure 1 9 on page 14 h...

Page 24: ...re door which has a single T handle lock can be easily removed by unlocking the handle and lifting the door up and out The door must be removed before the enclosure cap can be unlatched and removed As the door is removed the safety switch inside the door frame pops out to disconnect power to the gate motor ensuring that the drive mechanism does not actuate while gate is open This safety precaution...

Page 25: ...venting motor activity until the door is replaced 2 One draw latch which holds the cap in place is located on each inside top corner of the enclosure base Reach inside the enclosure and unhook all four latches Figure 1 10 Draw Latch 3 Lift the cap straight up and off Use care when removing or replacing the cap so as not to damage any of the weather stripping 4 To replace the cap lower the cap stra...

Page 26: ...18 Removing the Enclosure Cap ZMA 330 Ver 6 PosiDRIVE Security Gate ...

Page 27: ...llowing topics Installation Overview 20 Installing the Enclosure 20 Wiring the Gate 23 Installing the Gate Arm 25 Install a Standard Gate Arm 26 Install a Folding Gate Arm 27 Change the Gate Arm Configuration 34 Setting the Mainsprings 38 Disabling the Locked Down Feature Optional 40 Setting the DIP Switches 42 ...

Page 28: ...l four existing bolts Use three of the existing holes and drill new holes in the front two mounting holes If the PosiDRIVE is being installed into an existing 500 Industrial Gate installation you may need to position the gate closer to the curb to accommodate any existing conduit stub ups In this case drill four fresh mounting holes To install the gate on a concrete curb 1 Carefully remove the uni...

Page 29: ...ke sure that the center line of the cabinet is 18 inches from the curb line b Use pencil or chalk to mark the concrete through the selected anchoring holes Figure 2 1 PosiDRIVE Security Gate Footprint Dimensions 5 Remove the cabinet from the position and follow the manufacturer s instructions for installing the anchor bolts Redhead JS 38H 3 8 x 3 stud anchor or equivalent is the recommended anchor...

Page 30: ...f the gaskets aligning the bolts up through the holes of the cabinet c Place the washers on the bolts d Screw the nuts onto the bolts and tighten them to secure the cabinet 7 Make sure the warning label Figure 2 2 affixed to either side of the enclosure is not obstructed by any objects Figure 2 2 Gate Cabinet Warning Label Part 20 3469 Cabinet Base Anchor Bolt Washer Gasket Nut ...

Page 31: ...VE optionally comes with a Federal APD Detector Harness that is used to interface Federal APD detector loops with the gate This section provides diagrams for wiring the gate with or without the Federal APD Detector Harness To wire the gate 1 Connect the incoming AC power feed wires to the pigtail leads inside the junction box Figure 1 6 on page 11 2 Per the engineering drawings included with the g...

Page 32: ...E LOWER SWITCH N O CONTACT VEND DEVICE A PRESENCE B PRESENCE VEND RAISE LOWER NOT USED INPUT COMMON LOOP DETECTOR DETECTOR LOOP B B F D E D E SPLICE TYP FAPD DETECTOR HARNESS COLOR CODE REFERENCE DRAWING FCA 10141 LEGEND PIN P N 11 26498 A B C D E F G H I J WHITE BROWN BLACK RED ORANGE YELLOW BLUE GREEN VIOLET GRAY WHITE RED BLACK BROWN VIOLET ORANGE GRAY GREEN BLUE YELLOW GREEN BLACK WHITE LOAD L...

Page 33: ...ased on your site s requirement however if you receive a gate that is not configured properly for your site you can either send the gate back to the factory for re configuration or you can change the gate s configuration yourself This section explains how to Install a Standard Gate Arm on page 26 Install a Folding Gate Arm on page 27 Change the Gate Arm Configuration on page 34 JS1 1 10 2 11 9 8 7...

Page 34: ...nshaft and position the arm clamp over the arm Make sure to align the holes in the arm clamp with the holes in the mainshaft 4 Thread the mounting bolts through the mainshaft and through the arm clamp 5 Fit the washers and hex nuts over the bolts and tighten To avoid severe personal injury place the gate arm mechanism into the fully up locked position See Locking Unlocking and Advancing the Gate A...

Page 35: ...s See Setting the Mainsprings on page 38 Install a Folding Gate Arm Folding gate arms are installed on gates that are located in areas with low overhead clearance To avoid severe personal injury place the gate arm mechanism into the full locked up position See Locking Unlocking and Advancing the Gate Arm on page 49 W A R N I N G MOVING ARM CAN CAUSE BODILY HARM OR VEHICLE DAMAGE W A R N I N G CARS...

Page 36: ...oles into the side of the gate enclosure Refer to the dimensions provided in Figure 2 7 Figure 2 7 Dimensions for Folding Gate Arm Mounting Hole 2 To inhibit rust paint the rims of the holes with the PosiDRIVE touch up paint 2 00 50 80 2 00 50 80 2 50 63 50 Ø 38 9 53 FRONT OF ENCLOSURE Holes for Folding Gate Arm ...

Page 37: ... d Thread 1 hex bolt through each hole to fasten the cable tower to the gate enclosure e On the inside of the gate place a washer on each bolt and tighten with a Nylock hex nut 4 Install the cable on the cable tower Figure 2 8 using a spacer cable one 3 8 plain washer and one 3 8 16 Nylock hex nut as follows a Thread the spacer onto the cable tower spindle b Place the washer onto the spindle c Thr...

Page 38: ...our flange holes and secure the adapter with four washers and four hex nuts b Place the retainer on the adapter front side studs c Place a washer on each of the adapter studs d Hand thread four hex nuts onto the adapter studs do not tighten the nuts e Insert the fixed section of the folding gate arm between the adapter and the retainer f Tighten the hex nuts on the arm retainer so that the gate ar...

Page 39: ...ws and two 10 24 Keps nuts as follows a Align the holes on the folding gate arm section with the holes on the gate arm stabilizer b Insert a pan head screw into each hole c Place a Keps nut on each screw and tighten to secure the folding gate arm Figure 2 10 Attaching the Folding Section to the Gate Arm Stabilizer Folding Section of Gate Arm Gate Arm Stablizer Keps Nuts Pan Head Screws ...

Page 40: ...d gate arm section b Align the hole on the bottom of gate arm stabilizer with the hole in the fixed arm section c Insert the shoulder screw into the bushings on the fixed gate arm section d Secure the shoulder screw with a 3 8 plain washer and Nylock hex nut Figure 2 11 Attaching the Stabilized Folding Section to the Gate Arm Fixed Secton Bushing Shoulder Screw Folding Section with Gate Arm Stabil...

Page 41: ...o the gate arm stabilizer and loosely secure it with a 3 8 lock washer and 3 8 hex nut e Adjust the 3 8 hex nut until contact is made between the plain washer and the turnbuckle eye Do not tighten the nut against the turnbuckle eye f Using 2 wrenches tighten the 3 8 hex nut on the far side of the gate arm stabilizer against the other 3 8 hex nut When tight the turnbuckle eye should be free to move...

Page 42: ...ation Figure 2 13 Gate Arm Configuration Components 1 Remove the enclosure door so that the door interlock safety switch de activates the motor 2 Turn off the power to the gate using the circuit breaker switch and disconnect the backup battery assembly if applicable 3 Remove the enclosure cap See Removing the Enclosure Cap on page 16 This task requires removing and reinstalling the gate arm If the...

Page 43: ...lts on the spring crank and on the mainshaft crank Figure 2 13 9 Push the motor crank so that the mechanism moves towards the down arm position just far enough so that the spring crank is above the frame mechanism Figure 2 13 10 Slide the spring crank along the mainshaft until the mainspring pivot bar can be removed and then remove the pivot bar and set aside Figure 2 14 Figure 2 14 Pivot Bar To a...

Page 44: ...e of the mainshaft between the bearings is completely free of grease and contamination Clean the mainshaft thoroughly with isopropyl alcohol if in doubt The clamping mechanisms on the various cranks rely on static friction to function properly and any contamination may cause them to slip 16 Insert the mainshaft into the mainshaft bearing on the desired side of the gate 17 Slide the mainshaft throu...

Page 45: ...bar is level and square with the mainshaft crank and spring crank to avoid damaging the bearings 22 Re install the mainsprings See Adding Removing or Replacing the Mainsprings on page 52 23 Re install the gate arm See Installing the Gate Arm on page 25 a Position and hold the gate arm in the fully vertical up position b Tighten the mainshaft crank clamping bolts c Tighten the spring crank clamping...

Page 46: ...nkage are free to move See Locking Unlocking and Advancing the Gate Arm on page 49 4 Manually advance the arm to a 45 degree angle but do not let go of the gate arm If you feel the gate arm pulling upward or it feels like it will fall if you let it go return the arm to the upright position and proceed with adjustment If the gate arm feels balanced slowly let it go If it remains stationary at 45 de...

Page 47: ...r twice and then apply the same number of turns to the other bolt Pay attention to the mainspring connection bar and the adjustment bolts If you are reducing spring tension NEVER relax the mainsprings to the point where they may detach from the connection bar The mainsprings should never be fully relaxed and loose with the gate in the up position If at the limits of adjustment the gate arm does no...

Page 48: ...ntial for damage to the gate if someone tries to manually raise the gate arm As with any gate applying an upward force to the outer end of the arm generates enormous force back through the drive mechanism that can damage the gate Placing one or more washers under the down rubber bump stop Figure 2 18 prevents the gate from becoming fully locked in the down position yet allows the gate to come clos...

Page 49: ...e powers up and begins the homing process in which the arm travels up and down 10 Once the gate arm settles in the down position fully depress the door safety switch disconnect the battery backup and turn off the circuit breaker switch again 11 Attempt to raise the arm manually and observe the resistance encountered If the arm cannot be moved add another washer If the arm moves too easily remove a...

Page 50: ...e DIP Switches Set the SW2 DIP switches on the PosiDRIVE Controller Figure 1 9 on page 14 for the gate to function as intended Figure 2 19 shows the DIP switches in the open position Descriptions of the DIP switch functions follow the illustration Note DIP switch 2 is unused Figure 2 19 DIP switches in the Open Position DIP Switch 1 Vend Counts The following table lists the DIP switch positions to...

Page 51: ...ars the loop If DIP switch 7 is open disabling Backout Gate Arm Timeout DIP switches 3 and 4 are not applicable the gate arm stays up until the patron clears loop B DIP Switches 5 and 6 Gate Arm Length The following table lists the DIP switch positions for the various gate arm lengths Table 2 4 Backout Gate Reset Time DIP Switch Settings Values DIP Switch Positions 15 seconds DIP switches 3 and 4 ...

Page 52: ...ckout Gate Arm Timeout DIP Switch Settings Values DIP Switch Positions Backout Gate Arm Timeout disabled gate arm stays up until vehicle clears loop B DIP switch 7 open Backout Gate Arm Timeout enabled gate arm closes after time specified with DIP switches 3 and 4 elapses if vehicle is not detected on loop B DIP switch 7 closed Table 2 7 Auto Raise Function DIP Switch Settings Values DIP Switch Po...

Page 53: ...is chapter contains the following topics Maintenance and Repair Overview 46 Performing Preventive Maintenance 46 Grease the Connection Rod Bearings 47 Troubleshooting a Problem 48 Locking Unlocking and Advancing the Gate Arm 49 Adding Removing or Replacing the Mainsprings 52 Aligning the Drive Mechanism 54 ...

Page 54: ...king Unlocking and Advancing the Gate Arm on page 49 Adding Removing or Replacing the Mainsprings on page 52 Aligning the Drive Mechanism on page 54 Performing Preventive Maintenance To keep the gate functioning properly perform the following preventive maintenance tasks Monthly Inspect all warning labels to ensure that all are clear and readable Inspect the gate enclosure for damage to ensure str...

Page 55: ...ach bearing housing Grease the Connection Rod Bearings To grease the connection rod bearings 1 Advance the gate to the up position See Locking Unlocking and Advancing the Gate Arm on page 49 2 Remove the enclosure door and cap See Removing the Enclosure Cap on page 16 3 Have another technician hold the gate arm in the up position Holding the gate arm in the up position is necessary to avoid seriou...

Page 56: ... to operate properly use the following table to troubleshoot the problem If you are still unable to correct the problem contact your distributor If you are the distributor contact Federal APD See Appendix A Product Support Table 3 8 Troubleshooting Problem Potential Cause Solution The gate is not operating The main power is off Turn the power on The wiring connections may be loose Check all wiring...

Page 57: ...ting the gate arm to gain unauthorized access or to exit without paying a fee The gate arm is not properly positioned i e the gate arm is not horizontal when linkage is in the full down position The drive mechanism has slipped Adjust the drive mechanism See Aligning the Drive Mechanism on page 54 The gate does not operate smoothly landing excessively hard in the up or down positions The mainspring...

Page 58: ...te arm so that it does not descend while your hands are near the drive mechanism To avoid serious injury always make sure that all technicians are clear of the drive mechanism and the path of the gate arm before bypassing the door safety switch If a person s hand is inside the gate enclosure when the drive mechanism actuates serious injury including dismemberment can occur To avoid serious injury ...

Page 59: ... to lock the drive mechanism linkage When locked the hinges in the linkage are aligned If the mainsprings are not installed locking the gate arm when it is in the up position is especially important to avoid serious injury Point at which you can move the mechanism to manually advance the gate arm out of the down position To prevent a serious pinching injury including dismemberment use care when wo...

Page 60: ...case you need to add remove or replace a mainspring To install the mainsprings 1 Open the gate enclosure and remove the enclosure cap See Removing the Enclosure Cap on page 16 2 If the gate arm is installed the arm must be raised to up position See Locking Unlocking and Advancing the Gate Arm on page 49 Gate Arm Length Number of Mainsprings 10 feet 2 12 feet 2 14 feet 3 16 feet 3 18 feet 4 20 feet...

Page 61: ...he mainspring connection bar i e first hole with first position second hole with second position etc Note If the gate requires only two mainsprings place the springs in the 2nd and 3rd position To remove a mainspring reverse the procedure Remove the mainspring hook from the bottom flange first and then unhook it from the mainspring connection bar Note After the gate arm is installed to achieve opt...

Page 62: ...cking and Advancing the Gate Arm on page 49 3 Turn off circuit breaker switch and disconnect the backup battery assembly to terminate all power to the gate See Electrical Components on page 10 4 Unhook all of the mainsprings from the bottom flange Figure 3 4 on page 53 5 With the assistance of a second person bump the drive mechanism out of the locked position and slowly lower the gate arm to the ...

Page 63: ...te arm at the desired down position tighten all of the bolts on the cranks 9 Carefully bump the linkage out of the locked position manually raise the arm to the up position and lock it into place See Locking Unlocking and Advancing the Gate Arm on page 49 10 Re install the mainsprings See Adding Removing or Replacing the Mainsprings on page 52 Mainshaft Crank Part 1 Mainshaft Crank Part 2 Mainshaf...

Page 64: ...56 Aligning the Drive Mechanism ZMA 330 Ver 6 PosiDRIVE Security Gate ...

Page 65: ...PosiDRIVE Security Gate ZMA 330 Ver 6 Product Support 57 A P P E N D I X A Product Support This appendix contains the following topics Getting Help 58 Accessing the Distributor Resource Center 59 ...

Page 66: ...y occurred The type of hardware you are using with serial number and model number Firmware version if applicable The type and configuration of software you are using Original sales order number Any messages that appear on your display screen and the exact wording Project name SRO number if applicable Table A 1 Federal APD Product Support Phone Numbers Location Phone Fax United States 800 527 4768 ...

Page 67: ...duct information Download software upgrades when they are available Review Frequently Asked Questions Note A user ID and password are required to access the Distributor Resource Center Obtain a user ID and password from Federal APD Sales Administration at 248 374 9600 Bahrain Egypt Europe Greece Greenland Iceland Jordan Saudi Arabia Turkey UAE 248 374 9629 248 374 9610 Table A 1 Federal APD Produc...

Page 68: ...60 Accessing the Distributor Resource Center ZMA 330 Ver 6 PosiDRIVE Security Gate ...

Page 69: ... A P P E N D I X B Order and Repair Procedures This appendix contains the following topics Placing an Order 62 Requesting a Repair 62 Locate a Part Number 63 Mainsprings 64 Enclosure 65 Electrical Components 68 Standard Gate Arm 70 Folding Gate Arm 73 Drive Mechanism 78 ...

Page 70: ...i Michigan 48375 USA Fax 248 374 9610 Requesting a Repair If a problem occurs with a product part in many cases you can return the part to the Depot Repair Center for repair All repairs require a Service Request Order SRO form Purchase order PO number A PO number is required whether the repair is under warranty or not For an additional charge Federal APD offers Expedited Repair Service which guara...

Page 71: ...ed Note The cost of expedited service is indicated on the SRO form 4 E mail or fax the form to the e mail address or fax number provided on the bottom of the form Within 36 hours you will receive an SRO number from Federal APD Order Entry Product Support 5 Ship the part to the Federal APD Repair Center at Federal APD Inc Depot Repair Center DRC 42775 Nine Mile Road Novi MI 48375 Locate a Part Numb...

Page 72: ...0 Ver 6 PosiDRIVE Security Gate Mainsprings This section identifies mainspring part numbers Figure B 1 Mainspring Parts Table B 1 Mainspring Part Numbers No on Figure Part Number Description 1 50 25403 MAINSPRING INDUSTRIAL GATE 1 ...

Page 73: ...re B 3 Enclosure Door Parts on page B 66 Figure B 4 Enclosure Cabinet Parts on page B 67 Figure B 2 Enclosure Cap Parts Table B 2 Enclosure Cap Part Numbers No on Figure Part Number Description 1 20 11945 Label PosiDRIVE logo 2 required 2 50 14021Y 50 14021W 50 14021S Enclosure Cap Posi Drive Yellow Enclosure Cap Posi Drive White Enclosure Cap Posi Drive Special 3 11 3226 WEATHERSTRIPPING 1 8 X 3 ...

Page 74: ...rt Numbers No on Figure Part Number Description 1 n a 10 24 Kep Nut 2 required metric M5 x 0 8 2 n a 10 24 x 1 2 Flat Head Screw 2 required metric M5 x 0 8 x 12 3 11 0003 LOCK T HANDLE 4 50 14020Y 50 14020W 50 14020S Door Enclosure PosiDrive Yellow Door Enclosure Posi Drive White Door Enclosure Posi Drive Special 1 2 3 4 ...

Page 75: ...umbers No on Figure Part Number Description 1 50 14018Y 50 14018W 50 14018S Enclosure Base Posi Drive Yellow Enclosure Base Posi Drive White Enclosure Base Posi Drive Special 2 11 3226 WEATHERSTRIPPING 1 8 X 3 8 3 21 11944 Switch Pushbutton w cheat interlock 4 n a 10 24 Kep Nut 4 required 5 10 4847 NAMEPLATE LARGE FEDERAL APD 1 2 3 4 5 ...

Page 76: ...racket and Backup Battery Assembly Parts on page B 70 Figure B 5 Electrical Sub Panel Parts Table B 5 Electrical Sub Panel Part Numbers No on Figure Part Number Description 1 20 11931 Electronics Subpanel 2 50 25799 Electronics Shield 3 21 11897 Motor Driver Board 4 See Description 10 24 x 1 2 Pan Head Screw 5 See Description 6 32 Keps Nut small 6 20 11912 DIN Rail 35mm 7 See Description 6 32 Keps...

Page 77: ...Right Hand 13 21 11927 Power Supply Industrial Gate 14 21 11947 2 Fastener Power Supply Right Hand 15 21 11929 Circuit Breaker 5 AMP 2 Pole Time Delay 16 21 11946 PC Board Holder DIN Rail Mtd 17 22 10345 PC Board Assembly Industrial Gate 18 11 1099 Switch SPDT 19 20 11932 Switch Bracket Raise Lower 20 11 1099nut Switch Nut Table B 5 Electrical Sub Panel Part Numbers Continued No on Figure Part Num...

Page 78: ...ndard Gate Arm You can purchase Individual Components on page B 71 Gate Arm Assemblies on page B 72 Gate Arm Packages on page B 72 Table B 6 Detector Bracket and Backup Battery Assembly Part Numbers No on Figure Part Number Description 1 20 11999 DETECTOR BRACKET PosiDRIVE GATE 2 21 11935 BATTERY BACKUP ASSY PosiDRIVE GATE 1 2 ...

Page 79: ...ard Gate Arm Parts Table B 7 Standard Gate Arm Individual Part Numbers No on Figure Part Number Description 1 50 25463 Gate Arm Round 2 20 12186 Reflective Tape 3 50 14048 Label Gate Arm PosiDRIVE Caution Symbols 4 51 26545 Plastic End Cap 5 50 25099 Arm Clamp 6 50 25102 Anti slip Insert 5 4 3 2 1 6 ...

Page 80: ...Gate Arm Assembly part numbers are 10 ft 53 14065 12 ft 53 14066 14 ft 53 14067 16 ft 53 14068 18 ft 53 14069 20 ft 53 14070 Gate Arm Packages Gate Arm Packages includes all gate arm parts and mainsprings Gate Arm Package part numbers are 10 ft 53 14059 12 ft 53 14060 14 ft 53 14062 16 ft 53 14063 18 ft 53 14063 20 ft 53 14064 ...

Page 81: ... Figure B 9 Folding Gate Arm Cable Tower Parts on page B 75 Figure B 10 Folding Gate Arm Adapter and Fixed Section Parts on page B 76 Figure B 11 Folding Gate Arm Packages on page B 77 Figure B 8 Folding Gate Arm and Stabilizer Parts Table B 8 Folding Gate Arm with Stabilizer Part Numbers No on Figure Qty Part Number Description 1 1 20 4828 Gate Arm 10 ft Tapered Folding Section 2 1 20 0051 Gate A...

Page 82: ... 20 0056 Bushing 3 8 8 1 20 4828 Gate Arm 10 ft Tapered Fixed Section 9 8 See Description 10 24 Keps Nut Zinc Plated Steel 10 20 See Description 3 8 Plain Washer 11 3 See Description 5 16 18 UNC Nylock Hex Nut 12 7 See Description 3 8 16 UNC x 1 50 Hex Bolt 13 1 11 4127 3 Turnbuckle Table B 8 Folding Gate Arm with Stabilizer Part Numbers Continued No on Figure Qty Part Number Description ...

Page 83: ...ble Tower Part Numbers No on Figure Qty Part Number Description 1 1 20 3332 Spacer Folding Arm Cable 2 20 See Description 3 8 Plain Washer 3 3 87 11 3335 Cable 3 18 DIA Steel 4 3 See Description 3 8 16 UNC Hex Nut 5 1 50 14076 Cable Tower 6 10 See Description 5 16 18 UNC x 1 Hex Bolt 7 18 See Description 5 16 Plain Washer 1 3 2 4 5 6 7 ...

Page 84: ...Parts Table B 10 Folding Gate Arm Adapter and Fixed Section Part Numbers No on Figure Qty Part Number Description 1 16 See Description 3 8 16 UNC Hex Nut Zinc Plated Steel 2 17 See Description 3 8 Lock Washer 3 1 50 14074 Adapter Folding Arm 4 1 20 4828 Gate Arm 10 ft Fixed Section 5 1 50 14075 Arm Retainer 1 2 3 4 5 ...

Page 85: ... B 11 Folding Gate Arm Packages Type Left Hand Part Right Hand Part Arm Length Cable Length Vehicle Clearance Clearance from Curb Clearance from Roadway Std 53 14078 53 14084 55 3 4 40 1 2 7 4 7 3 7 9 ADA 53 14085 53 14086 70 3 4 55 1 2 8 8 8 7 9 1 6 00 152 4 D5 D4 D3 ...

Page 86: ...e B 12 Drive Mechanism Installation Parts on page B 78 Figure B 13 Drive Mechanism Frame Parts View 1 on page B 79 Figure B 14 Drive Mechanism Parts View 2 on page B 80 Figure B 12 Drive Mechanism Installation Parts Table B 11 Drive Mechanism Installation Parts No on Figure Part Number Description 1 n a 5 16 Lock Washer 4 required 2 n a 5 16 18 x 3 4 Hex Head Cap Screw 4 required 1 4 2 3 ...

Page 87: ...able B 12 Drive Mechanism Frame View 1 Part Numbers No on Figure Part Number Description 1 21 11908 Bump Stop 2 See Description 3 8 Lock Washer 3 20 11905 Motor Bearing Support 4 21 11906 Bearing Motor Support 5 21 11896 Motor 6 20 11907 Motor Crank 7 See Description 3 8 16 UNC x 1 50 Hex Bolt Table B 11 Drive Mechanism Installation Parts Continued No on Figure Part Number Description 1 5 4 2 3 6 ...

Page 88: ...m Frame 2 21 11901 Bearing Main Shaft 3 See Description 3 8 Lock Washer 4 See Description 3 8 Hex Nut 5 See Description 1 2 13 x 1 1 4 Hex Bolt 6 50 25566 Mainshaft Crank Part 1 Steel 7 See Description 3 8 16 UNC x 2 Hex Bolt 8 50 25567 Mainshaft Crank Part 2 Steel 9 21 11921 Bearing Spring Crank Table B 12 Drive Mechanism Frame View 1 Part Numbers Continued No on Figure Part Number Description 1 ...

Page 89: ...ring Pivot Bar 11 See Description 1 2 Plain Washer Zinc Plated 12 See Description 1 2 13 x 5 Hex Bolt 13 20 11923 Mainspring Connection Bar 14 20 11920 Spring Crank 15 50 25098 Mainshaft Table B 13 Drive Mechanism View 2 Part Numbers Continued No on Figure Part Number Description ...

Page 90: ...82 Requesting a Repair ZMA 330 Ver 6 PosiDRIVE Security Gate ...

Page 91: ...nsions enclosure installation for 21 folding gate arm 77 DIP switches overview 15 setting 42 door safety switch 12 draw latch 17 drive mechanism aligning 54 frame 8 part numbers 80 installation part numbers 78 overview 10 part numbers 78 E electrical components 10 description of 10 electrical sub panel 12 illustration of 11 part numbers 68 enclosure components 6 description of 6 installing 20 foot...

Page 92: ...n of 9 mainshaft bearings greasing 47 mainspring adjustment bolts 9 connection bar 9 crank 9 installing 52 pivot bar 9 setting 38 mainsprings adding 52 description of 7 part numbers 64 removing 52 replacing 52 setting 38 maintenance preventive 46 manual operation 2 manual auto switch 12 mechanical components 7 description of 7 modes free mode 3 pay mode 4 pay free mode 5 motor 7 10 crank 9 descrip...

Page 93: ...ng illustration 23 power supply 10 13 part number 69 preventive maintenance 46 problems resolving 48 R Raise Lower input 15 repair requesting 62 Reset switch 14 right left hand configuration 34 S safety switch 12 sinusoidal mechanism 7 SRO 62 structural overview 6 System Fault output 16 T technical support 58 temperature optimum 2 troubleshooting 48 V vend counts enabling 42 Vend input 15 W warnin...

Page 94: ...86 Index ZMA 330 Ver 6 PosiDRIVE Security Gate ...

Page 95: ......

Page 96: ...30 CN Toll Free 800 331 9144 www FederalAPD com Federal APD Inc The features described in this manual may not be included with every model and Federal APD reserves the right to modify its products and supporting documentation without notice For Sales and Service Contact Your Local Federal APD Distributor ...

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