FCI 412905-001 Manual Download Page 1 | Manualshive

Page: 1 / 9

FCI 412905-001 Manual Download Page 1

ELECTRONICS

FCI Electronics

Manual Part No. 412905-000

Issued: 10/19/94

Page 1 of 9

Rev. 02/22/01 ECR V10315

Revision B

K\DCU\Manuals

MANUAL FOR HT-1038A

WIRE INSERTION HAND TOOL

963T CONNECTOR 24 – 28 AWG

P/N 412905-001

MANUAL P/N 412905-000

PDM: Rev:B Released

STATUS: Printed: Jan 14, 2004

1
2
3
...
»

Summary of Contents for 412905-001

Page 1: ...o 412905 000 Issued 10 19 94 Page 1 of 9 Rev 02 22 01 ECR V10315 Revision B K DCU Manuals MANUAL FOR HT 1038A WIRE INSERTION HAND TOOL 963T CONNECTOR 24 28 AWG P N 412905 001 MANUAL P N 412905 000 PDM Rev B Released STATUS Printed Jan 14 2004 ...

Page 2: ...Manuals Table of Contents Table of Contents 2 Introduction 3 Operation Instructions 4 Maintenance 6 Position Locator Adjustment 6 Punch Removal 6 Punch Installation 8 Service 9 Assembly Drawings and Warranty Service Forms 412905 001 E 3246 Hand Tool Warranty E 3247 Address Sheet PDM Rev B Released STATUS Printed Jan 14 2004 ...

Page 3: ...nnector using the IDC Insulation Displacement Connector system By squeezing on the pliers the punch enters the contact area of the connector The individual wire is pressed into the tines piercing the insulation and making contact with the wire At the same time the upper portion of the punch gathers in the ears of the insulation wrap portion of the terminal and securely wraps them around the insula...

Page 4: ...the individual wires to a proper termination length see GS 20 004 It will not be necessary to strip the insulation from the individual wire because the IDC section of the connector will make electrical contact with the wire causing termination If you have removed too much of the outer insulation it may be necessary to trim the individual wires to length Insert the individual wire into the slot in ...

Page 5: ...ert the wire into the contact This ensures the proper depth of wire insertion into the contact See Figure 4 Figure 4 4 Index the connector to the next insertion position centering the connector position on the insertion slot and repeat the previous operations 5 Once all of the terminations have been made remove the connector from the tool and inspect for proper termination see Figure 5 Figure 5 PD...

Page 6: ...ight bladed screwdriver to adjust the position locator see Figure 7 Place a connector in the hand tool Turn the screw until the connector moves freely end to end without excessive play The locator will position the connector properly for wire termination Figure 6 Figure 7 Punch Removal Following are the steps to remove the punch from the hand tool 1 Using a straight bladed screwdriver and holding ...

Page 7: ...ev 02 22 01 ECR V10315 Revision B K DCU Manuals 2 Using a 5 64 Allen wrench loosen the two 8 32 set screws that hold the punch in place see Figure 10 Figure 10 3 Remove the punch from the hand tool see Figures 11 and 12 Figure 11 Figure 12 PDM Rev B Released STATUS Printed Jan 14 2004 ...

Page 8: ... the front of the hand tool and the shoulder of the punch is pushed up against the jaw of the pliers see Figure 13 Tighten the two 8 32 set screw on both sides of the tool see Figure 14 Figure 13 Figure 14 2 Using a straight bladed screwdriver and holding the nut tighten the 0 8mm screw Do not over tighten the screw as this will cause the tool to work hard see Figure 15 The hand tool is again read...

Page 9: ... line call 800 237 2374 PARTS REPLACEMENT For part information please refer to assembly parts list PARTS ORDERING In order to expedite the ordering process please have the part numbers ready for the part s you wish to order The part numbers can be found on the assembly parts list located on the pages following this section To order parts call 800 237 2374 and talk to one of our customer service re...

Reviews:

No comments