Fayat BOMAG BT 60 Operating And Maintenance Instructions Manual Download

Page: 74 / 77

7.2 Engine problems

Fault description

Cause

Remedy

Engine does not start

Fuel tank empty

Check the fuel level, top up if necessary.

Fuel system clogged

Clean the fuel screen in the tank

Replacing the fuel filter

Clean the fuel screen in the carburettor

Fuel nozzle clogged

Clean the fuel nozzle

No ignition spark

Clean the spark plug, replace if neces-

sary

Engine oil level too low

Check the engine oil level, correct if nec-

essary

Set the engine stop

switch to position "OFF"

Set the engine stop switch to position

"ON"

Engine stop switch

defective

Replace the engine stop switch

No fuel in carburettor

Check the fuel supply

Engine does not crank when oper-

ating the recoil starter

Recoil starter defective

Replace the recoil starter

Spring broken

Replace the recoil starter

Starter rope of recoil starter does not

return to initial position

Recoil starter dirty

Clean the recoil starter

Spring broken

Replace the recoil starter

Engine stops frequently in short

intervals

Fuel system clogged

Clean the fuel screen in the tank

Replacing the fuel filter

Clean the fuel screen in the carburettor

Engine does not run with full speed

Throttle cable defective

Replacing the throttle cable

Throttle cable incor-

rectly adjusted

Adjust the throttle cable

Air filter clogged

Clean the air filter, replace if necessary

Too high engine oil level Check the engine oil level, if necessary

drain off engine oil to the "MAX" mark

(Clean the air intake manifold)

Exhaust blocked

Clean the exhaust

Engine defective

Have examined by a specialist

Carburettor defective

Have examined by a specialist

Engine runs with high speed, but no

vibration

Centrifugal clutch defec-

tive

Replacing the centrifugal clutch

Mechanical defect

Have repaired by our customer service.

Trouble shooting

BT 60 / BT 65

Go to

Discount-Equipment.com

order your parts

Summary of Contents for BOMAG BT 60

Page 1: ...nance Instruction Original Operating Instructions S N 101 541 10 1250 S N 101 541 11 S N 101 541 30 1250 S N 101 541 31 10 2013 Catalogue No 008 071 41 www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 3: ...e every day 49 6 6 1 Clean the machine 49 6 6 2 Check the engine oil level 49 6 6 3 Checking the fuel level 50 6 7 Maintenance every month 52 6 7 1 Change the engine oil 52 6 7 2 Cleaning checking the spark plug replacing if necessary 53 6 7 3 Checking the tamper foot 54 6 8 Maintenance every year 56 6 8 1 Check adjust the valve clearance 56 6 8 2 Changing the fuel filter 60 6 8 3 Cleaning the fue...

Page 4: ...1 Foreword Foreword BT 60 BT 65 5 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 5: ... use n if it is used for purposes other than those mentioned in these instructions No warranty claims can be lodged in case of damage resulting from n operating errors n insufficient maintenance and n wrong fuels and lubricants Please note This manual was written for operators and maintenance personnel on construction sites These operating and maintenance instructions are part of the machine You s...

Page 6: ... conditions specified in the general terms of business of BOMAG We wish you successful work with your BOMAG machine BOMAG GmbH Copyright by BOMAG Please fill in Machine typeÄ Fig 1 Serial number Ä Fig 2 Engine type Ä Fig 3 Engine number Ä Fig 3 Supplement the above data together with the commis sioning protocol During commissioning our organisation will instruct you in the operation and maintenanc...

Page 7: ...Fig 2 Fig 3 Foreword BT 60 BT 65 8 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 8: ...2 Technical Data Technical Data BT 60 BT 65 9 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 9: ...ic weight kg lbs 57 126 Operating weight CECE kg lbs 58 128 Travel characteristics Max working speed depending on soil m min ft min 20 66 Max areal output depending on soil m2 h ft2 h 276 2971 Drive Engine manufacturer Honda Type GX 100 Cooling Air Technical Data BT 60 BT 65 10 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 10: ...Rated speed min 1 4200 Exciter system Drive system mechanical Frequency Hz bpm 10 11 8 600 708 Impact force kN lbf 15 3372 Filling capacities Fuel tank l gal us 3 0 0 8 Oil in tamper foot l gal us 0 75 0 20 Engine oil l gal us 0 3 0 08 Technical Data BT 60 BT 65 11 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 11: ...asic weight kg lbs 67 148 Operating weight CECE kg lbs 68 150 Travel characteristics Max working speed depending on soil m min ft min 20 66 Max areal output depending on soil m2 h ft2 h 336 3616 Drive Engine manufacturer Honda Type GX 100 Cooling Air Technical Data BT 60 BT 65 12 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 12: ...on Regulation 2002 44 EC were determined during conditions typical for this type of equipment and by application of harmonized standards During operation these values may vary because of the existing operating conditions Sound pressure level on the place of the operator BT 60 LpA 93 dB A determined acc to ISO 11204 and EN 500 BT 65 LpA 93 dB A determined acc to ISO 11204 and EN 500 Guaranteed soun...

Page 13: ...ahv 7 5 m s2 on crushed rock determined acc to ISO 5349 and EN 500 BT 65 ahv 6 9 m s2 on crushed rock determined acc to ISO 5349 and EN 500 NOTICE Observe the daily vibration load Industrial safety acc to 2002 44 EEC Vibration value Technical Data BT 60 BT 65 14 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 14: ...3 Safety regulations Safety regulations BT 60 BT 65 15 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 15: ...the recommendations in these instructions be different from the regulations valid in your country you must comply with the safety regulations valid in your country This machine must only be used for n Compaction of all types of soils n Repair work in all types of soil n Reinforcement of walkways n Work in trenches n Backfills and compaction of marginal strips Dangers may arise from the machine whe...

Page 16: ...ed with Persons under the influence of alcohol medicine or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must therefore only be performed by trained specialists Unauthorized changes to the machine are prohibited for safety rea sons Original parts and accessories have been specially designed for this machine We wish to mak...

Page 17: ...y safe lifting gear of sufficient load bearing capacity Min imum lifting capacity of lifting gear see operating weight in chapter Technical Data Fasten the lifting gear only at the specified lifting points Check all lifting and lashing points for damage before lifting or lashing down the machine Do not use a damaged or in any other way impaired lifting and lashing eyes Do not lift or lower the mac...

Page 18: ... operating in closed rooms and trenches Before taking starting work also after breaks you should always convince yourself that the danger zone is free of persons or obstructions Wear your personal noise protection ear defenders Always keep an eye on the machine when the engine is running Always hold on to the machine Steer the machine only be the steering handle Guide the machine so hat your hands...

Page 19: ...ay from the machine Do not touch hot engine parts Generally perform maintenance work only with the engine shut down and the spark plug socket disconnected Park the machine on level and solid ground and secure it against tipping over Working on the fuel system Do not inhale any fuel fumes Do not swallow fuel Avoid contact with skin and eyes Avoid open fire do not smoke do not spill any fuel Catch r...

Page 20: ...follow our repair instructions Exhaust gases are highly dangerous Always ensure an adequate supply of fresh air when starting in closed rooms Attach a warning tag to the steering bow if the machine is defec tive n Do not mix the nozzle in the carburettor up by mistake n Adjust the idling speed regulator screw exactly n Do not damage the blower wheel when working on the mag netic ignition n Always ...

Page 21: ...ifting point 3 Information sticker Guaranteed sound capacity level 4 Instruction sticker Wear ear defenders 5 Information sticker Lashing point 6 Warning sticker Spring Safety regulations BT 60 BT 65 22 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 22: ...4 Display and control elements Display and control elements BT 60 BT 65 23 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 23: ...s section thoroughly before starting any operation on the machine Here all functions are described in detail The section Operation contains only brief descriptions of the indi vidual control steps Display and control elements BT 60 BT 65 24 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 24: ...OTICE If the oil level warning lamp 3 Ä Fig 8 lights up when starting the engine the oil level must be cor rected as otherwise the engine cannot be started n Choke lever n Operating hour meter engine speed meter Engine off Indication of operating hours Engine on RPM meter Fig 7 Fig 8 Fig 9 Display and control elements BT 60 BT 65 25 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o...

Page 25: ... of 2 operating hours SVC DUE in together with the duration in hours until service is required If maintenance is already required the indicator flashes for another 2 hours SVC DUE NOW The service indicator cannot be reset Fig 10 Service indicator SVC Display and control elements BT 60 BT 65 26 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 26: ...5 Operation Operation BT 60 BT 65 27 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 27: ... on this machine you should thoroughly read chapter Indicators and control elements before starting work All indicators and control elements are described in detail in this chapter Operation BT 60 BT 65 28 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 28: ...rking period WARNING Danger of accident Please observe strictly the safety regulations in the corresponding section of this instruction manual Park the machine on ground as level as possible Check condition of engine and machine fuel tank and fuel lines for leaks screw joints for tight fit For a description of the following tasks refer to the chapter Daily maintenance Engine oil level top up if ne...

Page 29: ...ing the bore holes 1 and 2 Ä Fig 11 1 lowest position 2 highest position Loosen the screws 1 on both sides and pull them out Set the steering bow to the desired height Fasten the screws 1 on both sides using the bores 1 or 2 Fig 11 Operation BT 60 BT 65 30 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 30: ...n break and cause injuries during starting Always hold on to the machine Keep your feet away from the tamper plate because the vibration starts immediately Always keep an eye on a running machine WARNING Loss of hearing Wear your personal noise protection means ear defenders before starting operation Set the engine stop switch Ä Fig 12 to position ON Set the throttle lever Ä Fig 13 to position MAX...

Page 31: ...initial position Pull the starter handle quickly and with power Ä Fig 16 NOTICE Do not let the starter handle hit back Guide the starter handle back to initial position by hand If the engine does not start during the first attempt repeat the starting process Fig 13 Fig 14 Fig 15 Fig 16 Operation BT 60 BT 65 32 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 32: ...5 seconds close the choke again and repeat the starting process The engine does not start if the oil level is too low This is indicated by the engine oil level warning lamp Ä Fig 19 when operating the recoil starter Check the engine oil level fill up if necessary Repeat the starting procedure Fig 17 Fig 18 Starting under cold weather condi tions Engine oil level too low Fig 19 Operation BT 60 BT 6...

Page 33: ...ain If the engine does not start after 3 to 5 attempts Close the choke Operate the starter rope again If the engine does not start after 3 to 5 attempts pull off the spark plug socket unscrew the spark plug operate the starter several times Dry the spark plug with a clean cloth or blow it dry with com pressed air If necessary clean with a wire brush Screw the spark plug back in and plug the spark ...

Page 34: ...t for unusual noises and development of smoke Perform trouble shooting and have the fault corrected NOTICE Do not hold the throttle lever in the area below 3600 min 1 since this would destroy the centrifugal clutch Set the throttle lever Ä Fig 20 to position MAX The machine works with highest frequency To achieve uniform running you should actuate the throttle lever within range I 3600 bis 4200 mi...

Page 35: ...ould the tamper get out of its vibrating rhythm on excessively compacted soil harmonic running of the tamper can be achieved again by slightly altering the steep and or inclination of the tamper Always shift the throttle lever to position MIN for short work breaks Ä Fig 24 This prevents premature wear of the centrifugal clutch and enhances the fuel economy Fig 22 Fig 23 Fig 24 Operation BT 60 BT 6...

Page 36: ...g 26 to position OFF WARNING Danger of burning Danger of accident Immediately after shutting down the engine is still hot do not touch the exhaust Park the machine so that it cannot turn over Pull the rope by the starter handle Ä Fig 27 until resistance can be felt Let the starter handle run back to initial position This measure avoids moisture deposits in the engine Fig 25 Fig 26 Fig 27 Operation...

Page 37: ...g 29 Take off the tamper foot plate and lay the tamper foot on the floor Fasten the new tamper foot plate with 4 fastening screws tightening torque 60 to 70 Nm 44 bis 52 ft lbs to the tamper foot Ä Fig 30 When changing the tamper foot to a different width use only genuine BOMAG parts After changing the tamper foot check the engine speed adjust it if necessary Fig 28 Fig 29 Fig 30 Operation BT 60 B...

Page 38: ...sliding and turning over WARNING Danger of burning on hot components Wear your personal protective outfit protective gloves protective clothing ENVIRONMENT Catch running out fuel do not let it seep into the ground Always shut the engine down to transport the tamper or to lay it on its side Ä Fig 31 Make sure that no fuel can escape from the tank during transport 1 Consider the filling quantity in ...

Page 39: ...g weight in chapter Technical Data Always use appropriate lifting and lashing means on the lifting and lashing points Check all lifting and lashing points for damage before lifting or lashing down the machine Do not use dam aged or in any other way impaired lashing points Do not lift or lower the machine jerkily The tension must always be effective in vertical direc tion The machine must not swing...

Page 40: ...6 Maintenance Maintenance BT 60 BT 65 41 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 41: ...e system Dispose of oils and fuels environmen tally Keep used filters in a separate waste container and dispose of environmentally The lifetime of the engine mainly depends on the purity of the fuel Keep fuel clean of any contamination and water When choosing the storage place for fuel make sure that spilled fuel will not harm the environment Fresh fuel should not be stored for longer than 3 month...

Page 42: ...e the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contact our customer service department Frequent causes of faults Maintenance BT 60 BT 65 43 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 43: ...mber of 91 or higher or Pump Octane Number 86 or higher Use only commercially available brand fuel You can use unleaded standard grade petrol with maximum 10 percent by volume of ethanol E10 or maximum 5 percent by volume of methanol Methanol must also contain co solvents and corrosion inhibitors Using fuels with higher ethanol or methanol contents exceeding the values specified above may cause st...

Page 44: ...For the tamper foot use a fully synthetic gear oil SAE 75W 90 API GL5 Tamper foot oil Maintenance BT 60 BT 65 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 45: ...e oil API SJ or higher 0 3 l 0 08 USgal to oil level mark SAE 10W 30 20 C to 30 C 4 F to 86 F SAE 30 10 C to 30 C 50 F bis 86 F Fuel Gasoline unleaded 3 0 l 0 8 USgal Padfoot SAE 75W 90 API GL 5 BT 60 0 75 l 0 20 USgal BT 65 1 0 l 0 26 USgal Maintenance BT 60 BT 65 46 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 46: ...the oil consumption will drop to the normal level after approx 100 to 200 operating hours After approx 25 operating hours Change the engine oil Check the idel speed and the max speed of the engine adjust if necessary Check engine and machine for leaks Retighten the fastening screws on air filter exhaust fuel tank and other attachments Retighten the bolted connections on the machine Maintenance BT ...

Page 47: ... 6 8 1 Check adjust the valve clear ance Intake valve 0 15 mm 0 006 in Exhaust 0 20 mm 0 008 in X 6 8 2 Change the fuel filter X 6 8 3 Clean the fuel screen X 6 8 4 Check adjust the engine speed X 6 8 5 Replace the starter rope X 6 8 6 Oil change in tamper foot X 6 9 1 Check clean the air filter replace if necessary in case of extreme dust clean every day in case of a drop in the max engine speed ...

Page 48: ... air intake and the recoil starter Ä Fig 35 After wet cleaning run the engine warm to evaporate all water residues and to avoid corrosion 6 6 2 Check the engine oil level NOTICE Check the engine oil level with highest care to avoid over or underfilling of the engine Underfilling can damage the engine Overfilling causes excessive development of smoke and can also lead to engine damage The engine ca...

Page 49: ... do not use open fire do not smoke do not spill any fuel Do not refuel in closed rooms Shut down the engine Do not inhale any fuel fumes A leaking fuel tank can cause an explosion Ensure tight fit of the fuel tank cover if necessary replace immediately NOTICE Contaminated fuel can cause malfunction or even damage of the engine Fill in fuel through the screen filter For quality and quantity of fuel...

Page 50: ...iller cover unscrew the filler cover Ä Fig 38 Fill in fuel through a funnel with screen Close the tank again Fig 37 Fig 38 Maintenance BT 60 BT 65 51 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 51: ...ity of oil refer to the table of fuels and lubricants ENVIRONMENT Catch running out old oil do not let it seep into the ground and dispose off environmentally Clean the area around oil dipstick 1 Ä Fig 39 and drain plug 2 Unscrew the oil dipstick Unscrew the oil drain plug let the old oil run out and catch it Clean the drain plug and screw it back in with a new seal ring Fill in fresh engine oil t...

Page 52: ... spark plug Do not use spark plugs with incorrect heat value An incorrect spark plug can cause damage to the engine Recommended spark plugs NGK CR5HSB Denso U16FSR UB Pull off the spark plug socket 1 Ä Fig 41 Unscrew the spark plug using a 5 8 inch spark plug spanner Check the spark plug Ä Fig 42 visually and clean it if neces sary Check the electrode gap with a feeler gauge if necessary adjust th...

Page 53: ...rotective outfit protective gloves protective clothing NOTICE Stand the tamper of level ground for a short while so that all oil can run into the housing For quality of oil refer to the table of fuels and lubri cants Clean the sight glass Ä Fig 43 Check the oil level The oil must be visible between the middle and the upper edge of the oil level inspection glass if necessary top up oil as required ...

Page 54: ...k hose clamps for tight fit Ä Fig 44 Retighten the screws Ä Fig 45 Checking the concertina wall Fig 44 Retighten the screws in the tamper foot plate Fig 45 Maintenance BT 60 BT 65 55 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 55: ...pply hose 1 off the air filter housing 3 Remove the air filter cover 1 Ä Fig 47 and take off the filter cartridge 2 WARNING Danger of accident Park the machine so that it cannot turn over When lifting the steering bow make sure that persons are not endangered by the steering bow tipping over or sliding off Wear your personal protective outfit safety boots etc NOTICE When lifting the steering bow m...

Page 56: ... Nm 37 ft lbs Unscrew the fastening screws for the cylinder head cover Ä Fig 50 NOTICE Do not apply force to remove the cylinder head cover Replace the cylinder head cover if it is dented Insert the screw driver into the recess Ä Fig 51 and take the cylinder head cover carefully off Fig 48 Fig 49 Fig 50 Fig 51 Maintenance BT 60 BT 65 57 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r...

Page 57: ... is open when aligning the marks the flywheel must be turned further by 360 Measure the valve clearance with a feeler gauge 2 Ä Fig 54 To adjust the valve hold the valve adjustment screw 1 and loosen locking nut 3 Turn the valve adjustment screw in or out as required Retighten the locking nut with a tightening torque of 7 5 Nm 5 5 ft lbs Clean the sealing faces on cylinder head cover and cylinder ...

Page 58: ...Attach the screw M6x12 1 Ä Fig 56 with washer 2 and clamp 3 to the recoil starter Attach the screw M6x16 6 with washer 5 and bracket for engine guard plate to the recoil starter Attach the screw M6x8 4 to the recoil starter Tighten screws 1 4 and 6 Reattach the steering bow with the tank Tighten the screws 1 Ä Fig 57 right hand side of the air filter housing hand tight max tightening torque 50 Nm ...

Page 59: ... another 20 minutes before starting the engine 6 8 2 Changing the fuel filter WARNING Fire hazard Health hazard When working on the fuel system do not use open fire do not smoke do not spill any fuel Shut down the engine Do not inhale any fuel fumes ENVIRONMENT Catch running out fuel do not let it seep into the ground Dispose of the used fuel filter environmentally Fig 58 Fig 59 Maintenance BT 60 ...

Page 60: ...the fuel filter 3 Loosen the screw 1 to be able to loosen the clamp 2 Take the fuel filter out of the clamp Install the new fuel filter and observe the flow direction arrow Retighten the fastening screw 1 Ä Fig 63 with a tightening torque of 8 Nm 5 9 ft lbs Fasten the fuel hoses to the fuel filter with hose clamps 5 NOTICE When assembling the air filter cover take care not to damage the air filter...

Page 61: ...nly when the engine is cold WARNING Health hazard Do not inhale any fuel fumes ENVIRONMENT Catch running out fuel do not let it seep into the ground Disconnect fuel hose Ä Fig 64 from fuel cock Open the fuel cock drain off fuel Clean the area around the tank cover unscrew the tank cover 1 Ä Fig 65 Unscrew 3 fastening screw from the cover 2 and take off the cover Unscrew 3 fastening screws for the ...

Page 62: ...an adequate supply of fresh air when starting and operating in closed rooms and trenches WARNING Danger of accident Examine the starter rope of the recoil starter for chafing before starting replace if necessary A dam aged rope can break and cause injuries during starting Always hold on to the machine Keep your feet away from the tamper plate because the vibration starts immediately Always keep an...

Page 63: ... position MIN Ä Fig 67 After approx 30 to 40 seconds read the idle speed from the existing engine rpm meter Ä Fig 68 To read the maximum speed set the throttle lever to position MAX Ä Fig 69 After approx 30 to 40 seconds read the idle speed from the existing engine rpm meter Ä Fig 68 Shut down the engine Fig 67 Fig 68 Fig 69 Adjusting the engine speed Maintenance BT 60 BT 65 64 G o t o D i s c o u...

Page 64: ... left hand side of the engine Ä Fig 70 Retighten the fastening screws with a tightening torque of 25 Nm 18 ft lbs Adjust the throttle cable if this should be necessary 6 8 5 Replacing the starter rope NOTICE Do not mix up the fastening screws for the recoil starter by mistake Unscrew the fastening screws 1 4 and 6 Ä Fig 72 and take off the recoil starter Fig 70 Fig 71 Fig 72 Maintenance BT 60 BT 6...

Page 65: ...l 2 Ä Fig 75 against winding up For this purpose tie the coil to the housing 5 with a cable strap 1 Untie the knots of the starter rope at both ends and remove the old starter rope Thread in the new starter rope 3 and fix it with knots on both ends Fig 73 Fig 74 If the starter rope has been torn or the coil has recoiled completely Fig 75 Maintenance BT 60 BT 65 66 G o t o D i s c o u n t E q u i p...

Page 66: ...e screw M6x12 1 Ä Fig 77 with washer 2 and clamp 3 to the recoil starter Attach the screw M6x16 6 with washer 5 and bracket for engine guard plate to the recoil starter Attach the screw M6x8 4 to the recoil starter Tighten screws 1 4 and 6 6 8 6 Oil change in tamper foot WARNING Danger of burning on hot components Wear your personal protective outfit protective gloves protective clothing Fig 76 Fi...

Page 67: ...f and catch old oil Tilt the tamper back Stand the tamper on its foot and secure it against tipping over Insert the oil drain plug with sealant low strength e g BOMAG 009 700 16 and tighten The upper edge of the inspection glass equals the bottom edge of the oil filling Clean the filler plug Ä Fig 79 and unscrew it Fill in new oil Screw the filler plug back in with a new seal ring Fig 78 Fig 79 Ma...

Page 68: ...l level The oil must be visible between the middle and the upper edge of the oil level inspection glass if necessary top up oil as required Fig 80 Maintenance BT 60 BT 65 69 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 69: ... air filter Do not run the engine without air filter Remove cover 1 Ä Fig 81 carefully take out air filter 2 NOTICE Make sure that no dirt falls into the air intake channel WARNING Danger of injury Always wear protective clothes goggles gloves when working with compressed air In case of dry fine dust blow out the air filter carefully from inside to outside with dry clean compressed air Ä Fig 82 ma...

Page 70: ...he air filter housing Take the air filter 5 out of the housing NOTICE Make sure that no dirt falls into the air intake channel Wipe the inside of the air filter housing only with a clean cloth WARNING Danger of injury Always wear protective clothes goggles gloves when working with compressed air Fig 83 Fig 84 Maintenance BT 60 BT 65 71 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r ...

Page 71: ... air filter 5 Ä Fig 84 and the air filter cover 3 to the air filter housing and tighten the screws 4 Connect the air guide hose 1 to the air filter housing and tighten the hose clamp 2 Assemble the protection grid on the left hand side of the engine Retighten the fastening screws with a tightening torque of 25 Nm 18 ft lbs Fig 85 Maintenance BT 60 BT 65 72 G o t o D i s c o u n t E q u i p m e n t...

Page 72: ...7 Trouble shooting Trouble shooting BT 60 BT 65 73 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 73: ...ne or insufficient maintenance Whenever a fault occurs you should therefore thoroughly read these instruction on correct oper ation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contact our customer service department Trouble shooting BT 60 BT 65 74 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y...

Page 74: ...itial position Recoil starter dirty Clean the recoil starter Spring broken Replace the recoil starter Engine stops frequently in short intervals Fuel system clogged Clean the fuel screen in the tank Replacing the fuel filter Clean the fuel screen in the carburettor Engine does not run with full speed Throttle cable defective Replacing the throttle cable Throttle cable incor rectly adjusted Adjust ...

Page 75: ...8 Disposal Disposal BT 60 BT 65 77 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 76: ...ONMENT Catch all fuels and lubricants do not let them seep into the ground and dispose of in compliance with legal regulations Empty the fuel tank Drain lubrication oil from engine and tamper foot WARNING Danger of explosion Parts that previously contained combustible fluids must not be cut with a cutting torch Disposal BT 60 BT 65 78 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y...

Page 77: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

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Fayat BOMAG BT 60, Operating And Maintenance Instructions Manual

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Summary of Contents for BOMAG BT 60

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