Fayat Group BOMAG BT 60/4 Operating Instructions, Maintenance Instructions Download Page 1 | Manualshive

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Operating

instructions

Maintenance

instructions

Catalogue

No.

008

066

01

02/2010

BT

60/4

/

BT

65/4

S/N

101

540

52

2391

>

/

S/N

101

540

53

4211

>

Vibratory

Tampers

1
2
3
...
»

Summary of Contents for BOMAG BT 60/4

Page 1: ...Operating instructions Maintenance instructions Catalogue No 008 066 01 02 2010 BT 60 4 BT 65 4 S N 101 540 52 2391 S N 101 540 53 4211 Vibratory Tampers ...

Page 2: ......

Page 3: ...sufficient maintenance and l wrong fuels and lubricants Please note This manual was written for operators and mainte nance personnel on construction sites These operating and maintenance instructions are part of the machine You should only operate the machine after you have been instructed and in compliance with these instructions Strictly observe the safety regulations Please observe also the gui...

Page 4: ...gine number Fig 3 i Note Supplement the above data together with the com missioning protocol During commissioning our organisation will in struct you in the operation and maintenance of the machine Please observe strictly the safety regulations and all notes on risks and dangers Fig 1 Fig 2 Fig 3 ...

Page 5: ...Table of Contents BT 60 4 BT 65 4 ...

Page 6: ...Table of Contents BT 60 4 BT 65 4 ...

Page 7: ...BT 60 4 BT 65 4 1 Technical Data ...

Page 8: ...ht kg 61 67 Operating weight CECE kg 62 68 Travel characteristics Max working speed depending on soil m min 20 20 Max areal output depending on soil m 2 h 336 336 Drive Engine manufacturer Honda Honda Type GX 100 GX 100 Cooling Air Air Number of cylinders 1 1 Displacement cm 3 98 98 Rated power ISO 9249 kW 2 2 2 2 Rated speed rpm 4200 4200 ...

Page 9: ...stem mechanical mechanical Frequency Hz 10 11 8 10 11 8 Impact force kN 13 5 16 2 Filling capacities Fuel tank l 3 0 3 0 Oil in tamper foot l 0 8 1 0 Engine oil l 0 3 0 3 The right for technical modifications remains reserved BT 60 4 BT 65 4 ...

Page 10: ...ISO 11204 and EN 500 BT 65 4 LpA 95 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level BT 60 4 LWA 108 dB A determined acc to ISO 3744 and EN 500 BT 65 4 LWA 106 dB A determined acc to ISO 3744 and EN 500 Danger Loss of hearing Wear your personal noise protection means ear defenders before starting operation Vibration value Hand arm vibration Vector total of the weighted effe...

Page 11: ...BT 60 4 BT 65 4 2 Safety regulations ...

Page 12: ...om this machine if it is operated by untrained personnel or if it is sub jected of unintended use For example l Working in horizontal direction l Ramming of poles l Vibrating of paving blocks It is not permitted to stand on the machine while working Starting and operation of the machine in explosive environments is prohibited Remaining dangers remaining risks Despite careful work and compliance wi...

Page 13: ...hine Always shut the engine down to transport the tamper or to lay it on its side Secure the machine against tipping over or slip ping off Persons are highly endangered if they step or stand under a suspended load With the machine suspended be aware that the machine may swing about Secure the machine on the transport vehicle against rolling slipping and turning over Starting the machine Before sta...

Page 14: ...out oil and dis pose of environmentally Store oily material in a specially marked container and dispose of environmentally Cleaning Do not clean the machine while the engine is run ning Do not use gasoline or other inflammable sub stances to clean the machine When using steam cleaning equipment do not subject electric parts and insulating material to the direct water jet or cover them beforehand D...

Page 15: ...ing instructions 2 Information sticker Oil level and instruction sticker Wear ear defenders 3 Information sticker Gasoline 4 Information sticker Lifting point 5 Information sticker Guaranteed sound capac ity level 6 Warning sticker Spring ...

Page 16: ...BT 60 4 BT 65 4 ...

Page 17: ...BT 60 4 BT 65 4 3 Indicators and Controls ...

Page 18: ...f you are not yet conversant with the indicators and control elements All functions are described in detail hereunder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Controls Fig 6 No 1 Throttle lever Fig 7 No 2 Engine stop button Fig 8 No 3 Recoil starter ...

Page 19: ...BT 60 4 BT 65 4 Fig 9 No 4 Fuel cock Fig 10 No 5 Choke lever ...

Page 20: ...BT 60 4 BT 65 4 ...

Page 21: ...BT 60 4 BT 65 4 4 Operation ...

Page 22: ... running in time of the vibratory tamper is 10 operating hours The following inspections must be carried out be fore each working day or before a longer working period Danger Danger of accident Please observe strictly the safety regulations in chapter 2 of this instruction manual l Park the machine on ground as level as possi ble Check l condition of engine and machine l fuel tank and fuel lines f...

Page 23: ...to the machine Keep your feet away from the tamper plate be cause the vibration starts immediately Always keep an eye on a running machine Danger Loss of hearing Wear your personal noise protection means ear defenders before starting operation Fig 11 l Open the fuel cock Fig 11 Fig 12 l Set the throttle lever Fig 12 to position MAX Fig 13 l Close the choke Fig 13 i Note Always close the choke to s...

Page 24: ...he starting process Fig 16 l Open the choke Fig 16 3 to 6 seconds after the engine has started running Fig 17 l Set the throttle lever Fig 17 to position MIN and let the engine run warm for 1 to 2 minutes i Note Once the engine has warmed up you can start to work with the tamper Starting under cold weather conditions l If the engine stops again after approx 3 to 5 seconds close the choke again and...

Page 25: ...everal times l Dry the spark plug with a clean cloth or blow it dry with compressed air If necessary clean with a wire brush l Screw the spark plug back in and plug the spark plug socket back on l Repeat the starting procedure 4 4 Work operation Danger Danger of accident Guide the machine only with the handle Do not let the machine run unattended Use your personal noise protection means ear defend...

Page 26: ...rd i Note The lift height of the material to be compacted should not be higher than the tamper can man age If the tamper should get out of rhythm on highly compacted ground smooth running can be achieved by slightly changing the engine speed and or the inclination of the tamper Fig 22 l During short breaks you should always set the throttle lever to MIN position Fig 22 i Note This avoids premature...

Page 27: ...dle speed Fig 24 l Press the engine shut down button Fig 24 Danger Danger of burning Immediately after shutting down the engine is still hot do not touch the exhaust Park the machine so that it cannot turn over Fig 25 l Set the fuel valve Fig 25 to STOP position closed Fig 26 l Pull the rope by the starter handle Fig 26 un til resistance can be felt l Let the starter handle run back to initial pos...

Page 28: ... on its side Make sure that persons are not endangered by the machine tipping or sliding off Lash the machine down so that it is secured against rolling sliding and turning over For lifting the machine attach the lifting gear only to the cross strut of the steering handle The machine should not swing about when be ing lifted Do not stand or step under loads being lifted Use only safe lifting gear ...

Page 29: ...BT 60 4 BT 65 4 Fig 29 l For loading the machine attach the lifting gear only to the cross strut of the steering handle Fig 29 ...

Page 30: ...BT 60 4 BT 65 4 ...

Page 31: ...BT 60 4 BT 65 4 5 Maintenance ...

Page 32: ... sewage system Dispose of oils and fu els environmentally Notes on the fuel system The lifetime of the diesel engine mainly depends on the purity of the fuel l Keep fuel clean ofd any contamination and water l Keep used filters in a separate waste contain er and dispose of environmentally l When choosing the storage place for fuel make sure that spilled fuel will not harm the en vironment Notes on...

Page 33: ...hen using mul ti purpose oils Change intervals The longest permissible time the lubrication oil should remain in an engine is 1 2 year or 100 op erating hours Fuel Quality The engine has been approved for operation with unleaded gasoline with a octane number of 86 or higher research octane number of 91 Use only commercially available brand fuel You can use unleaded standard grade petrol with maxim...

Page 34: ...bricant Quantity approx Summer Winter Attention Observe the level marks Engine Engine oil Engine oil API SJ or higher 0 3 l to oil level mark SAE 10W 30 20 C to 30 C SAE 30 10 C to 30 C Fuel Gasoline unleaded 3 0 l Padfoot Titan Speed SAE 75W 90 BT60 4 0 75 l BT65 4 1 0 l ...

Page 35: ...vel twice every day Depending on the load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After approx 20 operating hours l Change the engine oil l Check maximum engine speed adjust if nec essary l Check engine and machine for leaks l Retighten the fastening screws on air filter ex haust fuel tank and other attachments l Retighte...

Page 36: ... X 5 10 Change the engine oil at least every 100 operating hours or 1x per year X 5 11 Clean check the spark plug replace if nec essary X 5 12 Taper plate tighten the bolts X 5 13 Check the oil level in the tamper foot Inspection glass X 5 14 Check adjust the valve clearance Intake 0 15 mm Exhaust 0 20 mm X 5 15 Change the fuel filter X 5 16 Clean the fuel screen X 5 17 Oil change in tamper foot X...

Page 37: ...g 31 l Do not guide the water jet directly into the air filter 1 Fig 31 and into the starter air intake 2 5 7 Checking the bellows on the tamper Fig 32 l Check the condition of the bellows inspect for damage and tight fit l Check the hose clamps for tight fit Fig 32 ...

Page 38: ... low l Stand the tamper on flat and level ground l Shut down the engine Fig 33 l Pull out the dipstick Fig 33 and wipe it clean with a lint free clean cloth Fig 34 l The oil level must reach the bottom edge of the filler bore Fig 34 maximum level l To check the oil level insert the dipstick but do not screw it in l If the oil level is too low top up oil immediately l Push the dipstick in again For...

Page 39: ...t inhale any fuel fumes Caution Contaminated fuel can cause malfunction or even damage of the engine For quality and quantity of oil refer to the table of fuels and lubricants Environment Catch running out fuel do not let it seep into the ground Fig 35 l Set the fuel valve Fig 35 to STOP position closed Fig 36 l Clean the area around the filler cover unscrew the filler cover Fig 36 l Fill in fuel ...

Page 40: ...BT 60 4 BT 65 4 ...

Page 41: ...ound and dispose off environmentally i Note The engine cannot be started if the engine oil level is too low Fig 37 l Remove the oil dipstick Fig 37 Fig 38 l Unscrew the oil drain plug Fig 38 let the old oil run out and catch it l Clean the drain plug and screw it back in with a new seal ring l Fill in fresh engine oil through the oil filler opening For quality and quantity of oil refer to the tabl...

Page 42: ...eck the spark plug visually and clean it if necessary Fig 40 i Note In case of excessive combustion residuals or burned off electrodes replace the spark plug en sure correct heat value of the spark plug l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0 6 0 7 mm Spark plugs NGK CR5HSB Denso U16FSR UB Caution Do not use spark plugs with incorrect heat val ue 5 12 Taper p...

Page 43: ...evel ground for a short while so that all oil can run into the housing Fig 42 l Clean the sight glass Fig 42 l Check the oil level l The oil must be visible in the inspection glass if necessary fill in oil accordingly For quality and quantity of oil refer to the table of fuels and lubricants ...

Page 44: ...BT 60 4 BT 65 4 ...

Page 45: ... 0 008 in Fig 43 l Remove the top engine cover Fig 43 Fig 44 l Unscrew the fastening screws for the cylinder head cover Fig 44 Caution Do not apply force to remove the cylinder head cover Replace the cylinder head cover if it is dented Fig 45 l Insert the screw driver into the recess Fig 45 and take the cylinder head cover carefully off Fig 46 l Remove the recoil starter Fig 46 Fig 47 l Align the ...

Page 46: ... adjust the valve hold valve adjustment screw 1 Fig 49 and slacken locking screw 2 l Turn the valve adjustment screw in or out in or der to achieve the specified valve clearance l Retighten the locking screw with a tightening torque of 7 5 Nm 5 4 lbsft Fig 50 l Clean the sealing faces on cylinder head cover and cylinder block l Apply a bead of liquid gasket Three Bond 1207B or similar with a diame...

Page 47: ...ment Catch running out fuel do not let it seep into the ground Dispose of the used fuel filter environmentally Fig 51 l Set the fuel valve Fig 51 to STOP position closed Fig 52 l Loosen hose clamp 1 Fig 52 and pull the fuel hoses off the fuel filter l Loosen the clamping screws 3 and take off the fuel filter 2 l Install the new fuel filter and observe the flow direction arrow l Fasten clamps and h...

Page 48: ...h hazard Do not inhale any fuel fumes Environment Catch running out fuel and dispose of environ mentally Fig 53 l Disconnect fuel hose 1 Fig 53 from fuel cock 2 Open the fuel cock drain off fuel l Unscrew fuel valve 2 Fig 54 l Unscrew the fuel screen Fig 54 and clean it with gasoline l Check the condition of the screen grid holes replace if necessary Fig 55 l Screw fuel screen and fuel valve back ...

Page 49: ...t and catch it l Check the seal on the drain plug replace if necessary l Turn the drain plug in and tighten it Fig 57 l Stand the tamper on its foot and secure it against tipping over l Clean the filler plug Fig 57 and unscrew it l Fill in new oil For quality and quantity of oil refer to the table of fuels and lubricants l Screw the filler plug back in with a new seal ring Fig 58 l Clean the inspe...

Page 50: ...BT 60 4 BT 65 4 ...

Page 51: ...ver 1 Fig 59 take filter cartridge 2 carefully out Caution Make sure that no dirt falls into the air intake channel Visual inspection cleaning Danger Eye injury Wear protective clothing goggles gloves Fig 60 l In case of dry fine dust blow out the filter car tridge carefully from inside to outside with dry clean compressed air Fig 60 max 6 bar i Note Before installation check seals and filter cart...

Page 52: ...om the air filter housing l Pull the dry air filter cartridge 5 out of the housing Fig 63 l If soiled with dry fine dust blow the dry air filter out from the clean air side Fig 63 l Clean the air filter housing Caution Make sure that no dirt falls into the air intake channel i Note Before installation check seals and dry air filter for damage replace if necessary ...

Page 53: ...BT 60 4 BT 65 4 6 Trouble shooting ...

Page 54: ...he machine has not been properly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourself by following the trouble shooting charts you should contact our customer service departments at our branch office or dealers On the following pages you will find a selection...

Page 55: ...does not return to initial posi tion Dirt Clean the starter Spring broken Replace starter Engine stops frequently in short intervals Fuel system clogged Clean the fuel screen in the tank Replace the fuel filter Clean the fuel screen in the carburettor Engine does not run with full speed Throttle cable defective replace Throttle cable incorrectly adjust ed Adjust the throttle cable Air filter clogg...

Page 56: ...BT 60 4 BT 65 4 ...

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