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Fayat Group BOMAG BPR 35/60 D, Operating Instruction, Page: 1 / 96

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Fayat Group BOMAG BPR 35/60 D Operating Instruction Download Page 1

BPR 35/60 D

Reversible vibratory plate

Operating Instruction

Maintenance Instruction

Original Operating Instructions

S/N 101 692 68 3727> / S/N 101 695 04 1001>

© 07/2018

008 201 64 EN

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Summary of Contents for BOMAG BPR 35/60 D

Page 1: ...ating Instruction Maintenance Instruction Original Operating Instructions S N 101 692 68 3727 S N 101 695 04 1001 07 2018 008 201 64 EN www discount equipment com G o t o D i s c o u n t E q u i p m e...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24 3 4...

Page 4: ...il 62 8 3 2 Fuel 62 8 3 3 Oil for exciter shaft housing 63 8 3 4 Mineral oil based hydraulic oil 63 8 4 List of fuels and lubricants 65 8 5 Running in instructions 66 8 5 1 General 66 8 5 2 After 25 o...

Page 5: ...citer housing 88 8 10 5 Measures prior to extended shut down period 88 9 Troubleshooting 91 9 1 Preliminary remarks 92 9 2 Engine faults 93 9 3 Malfunctions during operation 95 10 Disposal 97 10 1 Fin...

Page 6: ...1 Introduction Introduction BPR 35 60 D 7 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 7: ...he notes on safety to be followed can be found in chapter Operation Chapter 6 Operation on page 45 Before every start up carry out all required visual inspections and function tests Chapter 5 Checks p...

Page 8: ...you can also order the spare parts catalogue against the serial number of your machine The above notes do not constitute an extension of the warranty and liability conditions specified in the general...

Page 9: ...Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Patent Protection 56154 Boppard GERMANY Made in Germany 1 2 B DEC 0270 Fig 1 Fig 2 Engine type plate example Introd...

Page 10: ...2 Technical data Technical data BPR 35 60 D 11 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 11: ...ial base plate for paving stones 698 27 5 830 32 7 1230 48 4 1545 60 8 832 32 8 630 24 8 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE 225 496 kg lbs Basic weight 222 489...

Page 12: ...min ft min Max gradeability depending on soil 32 Drive Engine manufacturer Hatz Type 1B20 Cooling Air Number of cylinders 1 Rated power ISO 3046 3 1 4 2 kW hp Rated speed 3000 min 1 Drive system mech...

Page 13: ...cc to ISO 11201 and EN 500 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 108 dB A determined acc to ISO 3744 and EN 500 2 1 2 Vib...

Page 14: ...3 Concerning your safety Concerning your safety BPR 35 60 D 15 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 15: ...fic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these accordingly This also applies for local regu...

Page 16: ...sposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment is required to be provided by the...

Page 17: ...mpaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Intended use also includes compliance with the...

Page 18: ...ing tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifting and lashing points specified in these i...

Page 19: ...lified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of construction equipment and the machine in questi...

Page 20: ...ence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must therefore only be performed by trained spe...

Page 21: ...rom the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the machine is working under but at least once...

Page 22: ...position information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitation and monitoring of exposure personal prot...

Page 23: ...nt pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spilled diesel fuel with an oil binding agent EN...

Page 24: ...l protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bind spilled oil with an oil binding age...

Page 25: ...fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil Wear your personal protective equipment pr...

Page 26: ...nsport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifting tackle with sufficient load bearing capa...

Page 27: ...If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control ele...

Page 28: ...om the side using the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders...

Page 29: ...higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away fro...

Page 30: ...tch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duct Do not work on the hot exhaust danger of burning Store used filters and other o...

Page 31: ...nt components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine you should cover the fuel tank with insula...

Page 32: ...N START STOP 0 1 2 MINUTEN 1 2 MINUTEN STOP STOP MIN MIN MAX MAX START before taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebd...

Page 33: ...ticker Lashing point Information sticker Lifting point Information sticker Guaranteed sound capacity level Fig 8 Fig 9 Fig 10 Fig 11 Concerning your safety Signage BPR 35 60 D 34 G o t o D i s c o u n...

Page 34: ...a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualmente 250 h DIESEL i...

Page 35: ...n Type Nominal Power Operating Mass Year of Construction Serial No Patent Protection 56154 Boppard GERMANY Made in Germany B DEC 0271 Fig 16 Fig 17 Concerning your safety Signage BPR 35 60 D 36 G o t...

Page 36: ...4 Indicators and control elements Indicators and control elements BPR 35 60 D 37 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 37: ...2 Travel lever 3 Handle 4 Throttle lever 5 Locking pawl lever 6 Steering rod height adjustment Indicators and control elements BPR 35 60 D 38 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d...

Page 38: ...5 Checks prior to start up Checks prior to start up BPR 35 60 D 39 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 39: ...egulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rotating parts Before starting work on the mach...

Page 40: ...ed connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks prior to start up Visual inspections and fun...

Page 41: ...e it clean with a lint free clean cloth 3 Insert the dipstick and pull it out again to check the oil level The oil level must be between the MIN and MAX marks 4 NOTICE Danger of engine damage Do not f...

Page 42: ...Chapter 8 3 2 Fuel on page 62 Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Remove the cap and check the filling level visually...

Page 43: ...hine in secured condition on page 51 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rubber buffers immediately B SYM 1073 Fig 23 B 834...

Page 44: ...6 Operation Operation BPR 35 60 D 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 45: ...down the steering rod The steering rod can swing freely 2 Adjust the steering rod with the height adjustment 1 to the required height Fig 25 Operation Folding down the steering rod BPR 35 60 D 46 G o...

Page 46: ...king in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Operate the machine only with the steering rod folded down and adjuste...

Page 47: ...t the end stop Pull the starter handle quickly and with power 6 Manually guide the starter handle back to initial position 7 If the engine does not start during the first attempt repeat the starting p...

Page 48: ...hine Always keep an eye on a running machine Protective equipment n Hearing protection n Safety shoes 1 NOTICE The centrifugal clutch may be damaged Operate the machine only with full throttle Set the...

Page 49: ...u should always return the throttle lever to MIN position idle speed Vibration is switched off 6 For short work interruptions you should always park the machine in secured condition Chapter 6 4 Parkin...

Page 50: ...n 3 NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to position Stop The engine is shut dow...

Page 51: ...7 Loading transporting the machine Loading transporting the machine BPR 35 60 D 53 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 52: ...d If necessary hold the load with guide ropes Protective equipment n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Allow t...

Page 53: ...fting and lashing gear must not be damaged by machine compo nents Protective equipment n Protective gloves 1 Fasten the lashing gear to the marked lashing point 1 2 Lash the machine securely to the tr...

Page 54: ...to an upright position and engage the locking lever 3 Disassemble the split pin and take the wheels out of the holder 4 Stand to the side at the front of the machine and tip the machine forward using...

Page 55: ...n the opposite side and secure it with the split pin 8 Fold down the steering rod and engage the locking pawl lever 1 in working position The machine can now be moved Fig 44 Fig 45 Fig 46 Loading tran...

Page 56: ...8 Maintenance Maintenance BPR 35 60 D 59 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 57: ...h hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be accidentally started during maintenance wo...

Page 58: ...doors again and return all components to their operating condition 8 2 1 Opening the protection hood 1 2 1 2 2 A B B 692 0035 Fig 47 A Standard protection hood B Full engine protection hood optional e...

Page 59: ...ine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change intervals Annually or every 250 operating...

Page 60: ...not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent depositing in the injection system 8 3 3 Oil...

Page 61: ...e viscosity index must be at least 150 observe information of manufacturer Maintenance Fuels and lubricants BPR 35 60 D 64 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 62: ...W 30 SAE 30 SAE 10W Fuel Diesel Winter diesel fuel 3 0 l 0 8 gal us Specification Chapter 8 3 2 Fuel on page 62 Exciter shaft housing as engine oil 0 4 l 0 11 gal us Steering rod Hydraulic oil ISO HV...

Page 63: ...hecking adjusting the valve clearance on page 78 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachment parts 5 Retighten the bolted connectio...

Page 64: ...ecking adjusting the valve clearance 78 8 8 7 Replacing the starter rope 80 8 8 8 Checking the hydraulic oil level 82 Every 2 years every 500 operating hours 8 9 1 Changing the hydraulic oil 84 As req...

Page 65: ...bt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on pag...

Page 66: ...filter 1 carefully into the filter housing and fasten it with the knurled nut 2 11 NOTICE Danger of engine damage Ensure correct fit of air filter cover and seal Close the cap 3 8 7 2 Checking and cl...

Page 67: ...tainer under the drain plug 3 Loosen the drain plug and collect escaping fluid 4 Drain the fuel off until there is no water left 5 Screw the drain plug tightly back in Ensure leak tightness 6 Dispose...

Page 68: ...e in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Clean the area around the dipstick and pull the dipstick out 3 Clean the area around the drain plug 4 WARNING D...

Page 69: ...out from inside to outside 8 Check the seal ring 2 for damage change if necessary 9 Slightly oil the seal rings 1 and 2 10 Insert the oil filter 2 into the housing and press it against the end stop 11...

Page 70: ...ctive equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine on level ground 2 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 51 3 Clea...

Page 71: ...pose of oil in line with environmental regulations 8 8 3 Replacing the air filter NOTICE Danger of engine damage Do not start the engine after having removed the air filter Protective equipment n Work...

Page 72: ...nd seal Close the cap 3 8 8 4 Replacing the fuel filter NOTICE Danger of engine damage Ensure strict cleanliness Thoroughly clean the area around the fuel tank beforehand Never operate the engine afte...

Page 73: ...g clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 51 2 Allow the engine to cool down 3 Unscrew the V belt guard 1 4 Un...

Page 74: ...rubber mat 2 Start the engine Chapter 6 2 Starting the engine on page 47 3 Run the machine at maximum speed for one minute 4 Check the base plate s frequency with a suitable measuring instrument e g S...

Page 75: ...lothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Let the engine to cool down to ambient temperature 3 Remove the air...

Page 76: ...rance on the exhaust valve adjust if necessary 1 Loosen screw 3 on the rocker arm 2 Adjust the hexagon nut 2 until the feeler gauge 1 can be inserted and pulled out with noticeable resistance after th...

Page 77: ...page 51 2 Allow the engine to cool down 3 Unscrew the fastening screws 1 and disassemble the recoil starter 2 4 Pull the starter rope with the starter handle 1 out com pletely 5 Secure the coil 2 agai...

Page 78: ...sed by the starter handle hitting against your body Do not let the starter handle hit back Slowly guide the starter handle back to initial position 11 Pull the starter handle to check the function and...

Page 79: ...filler screw 4 Press the travel lever forward against the end stop and hold it in this position 5 The oil level must reach the mark on the steering rod head if necessary fill in hydraulic oil Mark ap...

Page 80: ...8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw in the filler plug Fig 84 F...

Page 81: ...ght adjustment so that the area with the filler screw is horizontal 3 Unscrew the filler screw 4 Press the travel lever forward against the end stop and secure it using suitable means 5 Unscrew the bl...

Page 82: ...has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw in the filler screw 12 Dispose of oil in line with environmental regulations...

Page 83: ...fety gloves protective working clothes goggles Blow out the cooling fins and cooling air intake openings with compressed air 5 In case of damp or oily contamination you should consult our customer ser...

Page 84: ...ard 1 4 Check condition and tension of V belt Compression measurement 5 15 mm 0 2 0 6 in 5 The V belt cannot be re tightened Replace the V belt if it is damaged or if the compression measurement is ex...

Page 85: ...el top up if necessary Nominal value Bottom edge of filling drain bore 7 Clean the bleed screw and filling drain plug and screw them in with a low strength sealing agent e g spare parts number 009 700...

Page 86: ...er 3 Change the engine oil and clean the oil filter 4 Check cables hoses and lines for cracks and leaks 5 Start the engine and run it for 15 to 30 minutes with idle speed 6 Check the oil levels 7 Clea...

Page 87: ...9 Troubleshooting Troubleshooting BPR 35 60 D 91 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 88: ...fore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contac...

Page 89: ...of the spring adjust if necessary Spring broken Replace the recoil starter Engine ignites but does not run Fuel filter clogged Check the fuel filter replace if necessary Engine stops Fuel tank empty C...

Page 90: ...air intake openings Check air guide plates and ducts for com pleteness and good sealing Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per s...

Page 91: ...gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Press the travel lever forward against the end stop and hold it in this position 3 Care...

Page 92: ...10 Disposal Disposal BPR 35 60 D 97 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 93: ...y regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 Protective equipment n Working clothe...

Page 94: ...11 List of special tools List of special tools BPR 35 60 D 99 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 95: ...Sirometer Measuring instrument for speed and frequency BOMAG 059 710 02 Fig List of special tools BPR 35 60 D 100 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 96: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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