Fayat Group BOMAG BF 800 C Service Manual Download

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Service - Manual

Catalogue number

008 917 73

02/2013

BF 800

Road Finisher

S/N 821 837 17 1001 ....
S/N 821 837 71 1001 ....
S/N 821 837 19 1001 ....
S/N 821 837 66 1001 ....
S/N 8

1001 ....

S/N 8

1001 ....

Summary of Contents for BOMAG BF 800 C

Page 1: ...Service Manual Catalogue number 008 917 73 02 2013 BF 800 C Road Finisher S N 821 837 17 1001 S N 821 837 71 1001 S N 821 837 19 1001 S N 821 837 66 1001 S N 861 893 50 1001 S N 861 893 60 1001...

Page 2: ...Find manuals at https best manuals com...

Page 3: ...stem TCD 2012 2013 73 5 6 Deutz Common Rail DCR injection system for TCD 2012 2013 75 5 7 Exhaust gas recirculation TCD 2012 2013 79 5 8 Wastegate charge pressure controller on TCD engines 80 5 9 Engi...

Page 4: ...cing the voltage regulator 230 6 24 Electric starter 232 Electrics 239 7 1 Service the battery check the main battery switch 240 7 2 Starting the engine with jump leads 241 7 3 Starting with jump wire...

Page 5: ...9 14 Input codes Saving loading SCU settings 335 9 15 Input codes Restoring factory settings of the SCU 336 9 16 Input codes Activate deactivate hydraulic front gate 337 9 17 Input codes Changing the...

Page 6: ...l transport 451 19 1 Description of scraper belts 452 19 2 Description of augers 453 19 3 Description tamping 454 19 4 Description vibration 455 Hydraulics Service 457 20 1 Description of fan circuit...

Page 7: ...Table of Contents BOMAG 7 008 917 73 Circuit diagrams 761 23 1 Hydraulic diagram 763 23 2 Electric circuit diagrams 783 Find manuals at https best manuals com...

Page 8: ...Table of Contents BOMAG 8 008 917 73 Find manuals at https best manuals com...

Page 9: ...BOMAG 9 008 917 73 1 General Find manuals at https best manuals com...

Page 10: ...ded for repairs can be taken from the spare parts catalogue for the machine This manual is not subject of an updating service for this reason we would like to draw your attention to our additional Tec...

Page 11: ...starting l Mark a defective machine and a machine under re pair by attaching a clearly visible warning label to the dashboard l Block the articulated joint with the articulation lock l Use protective...

Page 12: ...tion measures and call for an emer gency doctor Operation of high voltage systems i Note The rules and statutory regulations valid in the corre sponding do apply in addition to the notes given here Ca...

Page 13: ...me distributed by draft Even the smallest por tion of spilled fuel is therefore potentially dangerous l Fire extinguishers charged with FOAM CO2 GAS or POWDER must be available wherever fuel is stored...

Page 14: ...ety regulations l Use only genuine BOMAG spare parts for repair and maintenance work Genuine spare parts and original accessories were specially developed test ed and approved for the machine l The in...

Page 15: ...s control units you should run a systematic trouble shooting session to eliminate any other possible fault sources Knowledge in basic electrics is re quired for this purpose If a fault was diagnosed w...

Page 16: ...ll control units in order to protect the electrical sys tem of the machine l Disconnect the minus pole of the battery or interrupt the electric circuit with the main battery switch l Isolate the gener...

Page 17: ...id charging of the battery or electric welding on the vehicle When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or into the generator ope...

Page 18: ...ause l Before taking new hydraulic components into oper ation fill these with hydraulic oil as specified in the operating and maintenance instructions l After changing a hydraulic component thoroughly...

Page 19: ...int scales that may have come off during assembly work with an indus trial vacuum cleaner or any means of extraction l Vacuum cleaning equipment must generally be used for cleaning when the fuel syste...

Page 20: ...l Always use the original packaging material of the new part to return the disassembled old component Notes and measures concerning the workshop area l For work such as disassembly and assembly of de...

Page 21: ...r instructions l If necessary remove any old sealing compound be fore assembling For this purpose do not use any tools that could damage the sealing surfaces l Sealing compound must be applied thin an...

Page 22: ...t may be ad visable to assemble the seal into the housing first be fore sliding it over the shaft Under no circumstances should the full weight of the shaft rest on the seal If you have no proper serv...

Page 23: ...necessary l Lubricate the ball or roller bearing with the recom mended type of grease before assembly or reas sembly l On greased bearings e g wheel bearings fill the space between ball or roller bear...

Page 24: ...sure that no oil or grease will enter into blind tapped bores The hydraulic power generated when turning in the screw could cause breakage of the ef fected part Strength classes metric screws The str...

Page 25: ...p are only able to withstand the force of a screw to a limited extent Nut height below 0 8 d d nominal dimension Nuts for screw joints without specified load factor 11H 14H 17H 22H This standard conta...

Page 26: ...ped in circles parallel to the axis of the nut on a hexagon area 2 Studs and brake rods At the outmost end a short end of the component is re duced to its core diameter 1 Cotter pins Fig 12 In places...

Page 27: ...ad Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 M4 3 5 5 M5 6 9 10 M6 10 15 18 M8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16 211 300 358 M18 290 4...

Page 28: ...287 M16 x 1 5 180 255 307 M18 232 330 392 M18 x 1 5 260 373 444 M20 330 463 557 M20 x 1 5 369 502 620 M22 448 628 754 M22 x 1 5 495 691 847 M24 569 800 960 M24 x 2 624 879 1036 M27 840 1184 1520 M27...

Page 29: ...htening torques for screws with UNC thread UNC Unified Coarse Thread Series American Unified Coarse Thread Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 1 4 20 1...

Page 30: ...0 2300 1 1 4 12 1900 2700 3200 1 3 8 12 2600 3700 4400 1 1 2 12 3300 4600 5600 Coefficient of friction tot 0 14 Tightening torques for screws with UNF thread UNF Unified National Fine Thread Series Am...

Page 31: ...BOMAG 31 008 917 73 2 Technical data...

Page 32: ...at width with optional re ducing plates mm 1800 2300 Max mat height mm 300 300 Tamper frequency Hz min 1 0 29 0 1740 0 29 0 1740 Vibration frequency Hz min 1 20 58 1200 3500 20 58 1200 3500 Crown adju...

Page 33: ...400 400 Rated speed rpm 95 95 Electric system Voltage V 24 24 Batteries 2 Ah 2x100 2x100 Generator diesel engine A 55 55 Generator for electric heating KW 40 40 Conveyor system Conveyor belt width mm...

Page 34: ...h Type A10VG System Axial piston variable displacement pump Quantity 2 Displacement cm3 rev 28 Maximum pressure bar 370 390 Maximum speed rpm 3900 D F Pumps scraper belt drive Manufacturer Bosch Rexro...

Page 35: ...ps left Manufacturer Bosch Rexroth Type AZPF System Gear pump Quantity 1 Displacement cm3 rev 16 Maximum pressure bar 280 Maximum speed rpm 3000 L Charge pump for auger and scraper belt pumps right Ma...

Page 36: ...rev 80 Min displacement cm3 rev 0 Tamper motors Manufacturer Haldex Type WM09 System Gear motor Displacement cm3 U 16 Maximum pressure bar 300 Nominal pressure bar 276 Rated speed rpm 1900 2000 Vibra...

Page 37: ...Gear motor Max displacement cm3 rev 23 Maximum pressure bar 300 Nominal pressure bar 276 Rated speed rpm 1280 1320 GEARBOX Travel gear Manufacturer Bonfiglioli Type 710C3B System Planetary gear with...

Page 38: ...existing operating conditions Noise value Sound pressure level on the place of the operator LpA 83 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level LWA 107 dB A determined acc...

Page 39: ...BOMAG 39 008 917 73 3 Maintenance...

Page 40: ...ngine and should only be used for cleaning purposes Notes on the performance of the engine On diesel engines both combustion air and fuel injec tion quantities are thoroughly adapted to each other and...

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