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Dear Valued Customer, 
  
  

“Made in the USA”

 is not just a slogan at FASS; it‟s what we live by!  FASS is not only as-

sembled in the USA but 98%+ of the FASS product is manufactured in the USA, helping to employ 
Americans and strengthen America.  At FASS, we scrutinize our suppliers and demand the highest 
quality American-made components.  However, this does come at a price, which is one of the main 
reasons FASS products are more expensive than the competition.  Remember price does not dictate 
quality but quality does dictate price! Here at FASS, we believe it‟s worth the commitment and will 
continue this practice to support America!  Our competition is doing exactly the opposite by using 
foreign-made components. 
  
  

Building extremely “High-Quality” fuel products is our business.  We concentrate all of our 

efforts in this arena.  No one else is as specialized as FASS in what we do!  This is one of the ingredi-
ents to insure you are running with the “Highest-Quality” fuel system in the world!  We have imple-
mented very  rigorous testing procedures to  provide the “Highest  Quality” we have become known 
for.  Not only is our product superior, but customer satisfaction is #1 at FASS.  It is our goal to pro-
vide the best service possible.  Our confidence is evident in the products we make as each product is 
backed by an industry leading warranty! 
  
  

Our  R  &  D  department,  in  conjunction  with  our  Dealer  Support  department,  is  continually 

searching for ways to improve quality, expand our product line, and provide superb support to  our 
network of dealers so our customers‟ needs and expectations will be exceeded. 
  
  

To help insure you receive the proper system and customer support at the local level, FASS 

has a VIP and Authorized Dealer network representing FASS products.  This is one reason you must 
purchase through a dealer to comply with our warranty policies.  

If you do not, there is no warranty!

  

We recommend you go to 

www.fassride.com

click “Find A Dealer”, put in their ZIP code, select the 

type of dealer, and see if the company you purchased from is listed.  If they are not, put their phone 
number in the field below the ZIP code field to see if they are listed.  Below these two fields is a list 
of  “Terminated/Unauthorized”  dealers.    You  may  want  to  review  this  list.    If  the  company  is  not 
listed or is on the “Terminated/Unauthorized” list, we suggest you return the product immediately to 
that dealer and call FASS.  We‟ll recommend you to the nearest dealer. 
  
  

VERY  IMPORTANT

:    Make  sure  to  fill  out  your  product  registration  form  and  return  the 

original form to FASS Fuel Systems within 30 days of purchase accompanied with a copy of the pur-
chase receipt.  Complying with these guidelines will qualify you for the Extended Warranty! 

 

 

Summary of Contents for HEAVY DUTY Series

Page 1: ...Part Number HD 150G Application MBE 4000 Accessory FLK S04 Revised 10 2 10...

Page 2: ...roducts we make as each product is backed by an industry leading warranty Our R D department in conjunction with our Dealer Support department is continually searching for ways to improve quality expa...

Page 3: ...satisfied with the dealership s response you can either email or call FASS Email Techsupport FASSride com with the following information Your Name address and daytime phone number Model and Serial Nu...

Page 4: ...our kits with the UIM label in the model number A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage Machining Port Only H Fuel Heater Port E To Engine...

Page 5: ...Line Step 4 Separate Return Supply Fuel Step 5 Install Electrical Harness Step 6 Check Installation Fuel System Suggested Location In place of the primary fuel filter Factory Fuel Pump Clean Fuel Rem...

Page 6: ...04S x 15 13 32 Steel Braided Fuel Line FL 1001G x 5 3 8 Rubber Fuel Line 8 212 x 5 8 250 x 2 10 298 x 4 3 8 x 1 2 mpt x male Flare BF 1016 8 211 x 3 10 260 x 2 1 4 x 1 2 fpt x mpt 10 299 8 260 x 2 1 4...

Page 7: ...s holding it to the FASS filter base Pay attention to the o rings 2 and ball 1 2 Remove the fuel manifold and assemble 90 fitting directing it in the correct direction 3 Reassemble fuel manifold then...

Page 8: ...uel line into female end reverse threads then apply a modest amount of oil to the interior lining Secure female end in vise Oil male end of 8 211 and assemble into female end The male portion should t...

Page 9: ...of the open fuel line attach to 10 298 of the T assemble being covered d Assemble the 2nd T using 1 8 250 2 10 298 1 PL 1001 as seen in the photo e Attach the line completed in step b to the return p...

Page 10: ...e exact same length Later it will install as seen m Cut the remaining fuel line to the Exact same length line as the line in step f n Assemble 1 of each 8 211 8 212 into each line addressed in steps f...

Page 11: ...Caution There are 2 banjo washers per banjo bolts be careful not to loose e Refer to step A trace the fuel line from the banjo with 2 inlets to the rear connecting point of the engine This is the eng...

Page 12: ...discussed in Step 2 d Drill a 1 hole through the engine cover to gain access to this T Isolate the fuel line from rubbing the engine cover by wrapping a piece of fuel line around the fuel line and se...

Page 13: ...i tion a good source is the ignition switch or the fuel panel b Step 6 Review Installation Secure a Bolts and fasteners properly tightened b Electrical harness and fuel lines secured and properly tigh...

Page 14: ...nt in this port and connect the FASS return to the vent port for cosmetic s Not Recommended a Stand a 1 2 T on end in the place of original engine May cause back return b Route engine return to side e...

Page 15: ......

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