Farmi Forest JL 450 Operation, Maintenance And Spare Parts Manual Download Page 1

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Farmi Forest Corporation
Ahmolantie 6
FIN-74510 Iisalmi, Finland
Tel. +358 (0)17 83 241
Fax. +358 (0)17 8324 372

ZZZIDUPLIRUHVW¿

OPERATION, MAINTENANCE

AND SPARE PARTS MANUAL

SKIDDING WINCH

450

03152270 B-EN-170108-ER

READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY

BEFORE USING THE MACHINE

FROM MACHINE:

Summary of Contents for JL 450

Page 1: ...lmi Finland Tel 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW OPERATION MAINTENANCE AND SPARE PARTS MANUAL SKIDDING WINCH JL 450 03152270 B EN 170108 ER READ THIS OPERATION AND MAINTENANCE MAN...

Page 2: ......

Page 3: ...hine in the optimal manner Although you have experience in using this kind of machinery read the operation and maintenance LQVWUXFWLRQV FDUHIXOO VLQFH WKH LQFOXGH LQIRUPDWLRQ HQDEOLQJ HI FLHQW DQG VDI...

Page 4: ...pe serial number conforms to the directives 98 37 EC and 89 336 EC as amended and the national regulations bringing these directives into force Q GHVLJQLQJ WKH PDFKLQH WKH IROORZLQJ XQL HG VWDQGDUGV K...

Page 5: ...ERS AND PLATES 10 MAIN PARTS AND ACCESSORIES 13 TECHNICAL SPECIFICATION 14 MOUNTING 15 PRE OPERATION CHECKS 16 CONTROLS 17 OPERATION 17 PRE OPERATION CHECKS 18 WINCHING 19 SKIDDING 19 DROPPING THE LOA...

Page 6: ...r misuse caused by an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to th...

Page 7: ...rsons ZKR DUH XQZHOO RU XQGHU WKH LQ XHQFH RI GUXJV or alcohol MAINTENANCE The machine may only be serviced and repaired by professionals Electrical and hydraulic faults may only be repaired by author...

Page 8: ...not attempt to carry out repairs that you are not fully familiar with Never carry out repairs of the hydraulic circuit when the system is pressurized When pressurized the oil spray can penetrate the s...

Page 9: ...angles of more than 30 degrees It is extremely dangerous to be in the space between a load attached to the wire cable and the winch Check that all bystanders are at a safe distance of at least 15 met...

Page 10: ...lowing plates and labels must be correctly attached to the machine Missing safety plates labels must be replaced immediately STICKERS AND PLATES 1 Machine plate JL450 40146530 2 Note See manual for op...

Page 11: ...the lifting Watch out for a breaking cable Always use the protective screen 4 Nr 41014730 Note Before doing maintenance work turn off the motor remove the ignition key and disengage the P T O Accident...

Page 12: ...not winch at sideways angles exceeding 30 degrees Crushing danger Do not stand in front of the winch when working Stand on the side at a distance of at least 6 ft from the winch Crushing danger Do no...

Page 13: ...ACCESSORIES Pulley Lower snatchblock Cable optional Upper snatchblock Drive shaft Clutch engagement lever Latch rope Control rope Cable drum Finger protection Dozer blade Drum locking latch FFHVVRULH...

Page 14: ...city Ultimate strength of the cable 1 96 kN mm2 100 m of 8 mm cable recommendation 80 m of 10 mm cable Winching speed 350 rpm 540 rpm 0 3 0 9 m s 0 5 1 4 m s Weight without cable 200 kg Clutch Mechani...

Page 15: ...ned through universal shaft from tractor ASSEMBLY OF THE PTO SHAFT If the PTO shaft is too long it may get pressed when the three point hitch is lifted up This may cause damage to the bearings of the...

Page 16: ...n needed With correct length you achieve good pulling strength and proper winding of the cable 1 2 3 4 5 6 7 PRE OPERATION CHECKS CABLE Check that the cable is faultless breakage risk there are no twi...

Page 17: ...ck that the winching trail is clear and that the tractor s parking brake is on Do not run the tractor at a high idle when winching Maximum P T O speed is 540 rpm Ensure that the logs can be drawn free...

Page 18: ...e lower snatchblock is to lower the pulling point This enables larger loads to be skidded out For skidding out the load the cable is transferred to the lower snatchblock Several logs can be hooked up...

Page 19: ...m 6 ft from the winch Use the upper snatchblock when winching 2SHUDWH WKH FOXWFK UPO YRLG VOLGLQJ WKH clutch to avoid warming of the clutch Stop winching by letting go of the control rope for the leav...

Page 20: ...P JURXQG Winch in the load If you cannot move the tractor release the load and winch the tractor out When winching the tractor out always run the cable under the lower pulley LJ LQFKLQJ WKH WUDFWRU RX...

Page 21: ...ith oil after every 50 working hours with spray type hardening chain grease Wipe off the excessive grease LJ 3 7 2 VKDIW OXEULFDWLRQ 1 2 3 CLUTCH ADJUSTMENT Loosen the nuts A and B at both ends of the...

Page 22: ...n the DGMXVWPHQW EROW 6HH J 7R GHFUHDVH WKH braking effect loosen the adjustment bolt LJ UXP EUDNH DGMXVWPHQW 1 2 3 4 REMOVING THE WINCH MECHANISM The whole winch mechanism can be removed in one piece...

Page 23: ...holes drilled on WKH RWKHU VLGH J 7ZR VWXGV RQ WKH EDFN RI WKH IURQW SODWH ZLOO W LQWR WKHVH KROHV ODWHU on when the winch is assembled Place one clutch engagement half without the handle so that the...

Page 24: ...gning is incorrect Check the aligment of the chain Check possible damages Adjust the roller chain change if necessary See chapter Adjusting the roller chain Rattling sound Roller chain too tight some...

Page 25: ...JL 450 25...

Page 26: ...JL 450 26 3 8 3 3 10 3 11 3 1 3 9 3 6 3 5 3 4 3 3 3 2 3 7 3 5 3 7 2 5 2 1 2 4 2 7 2 6 2 3 2 2 2 10 15 14 13 12 11 1 9 8 7 6 5 4 16 FRAME FRAME PROTECTIVE SCREEN...

Page 27: ...43032036 Diverting pulley 1 3 5 54511159 Slotted sealed ball bearing 2 3 6 43031434 Screw 1 3 7 52117249 Lock nut M24 DIN985 8ZN 2 3 8 52062450 Hexagonal socket head screw M24x240 DIN912 88ZN 1 3 9 5...

Page 28: ...3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 38 31 40 39 38 37 36 35 34 33 32 4 1 4 4 4 3 4 2 7 7 10 7 9 7 8 7 7 7 6 7 5 7 4 7 3 7 2 7 1 7 3 7 11 7 12 7 13 5 1 5 1 18 19 38 22 28 29 3...

Page 29: ...ame 1 7 2 43011240 Roll 1 7 3 43190860 Bushing 2 7 4 43010222 Axle 1 7 5 52813094 Split pin 4X25 DIN94 ZN 1 7 6 42723197 Friction piece 10x17x30 1 7 7 52060258 Screw M10X40 DIN933 88ZN 1 7 8 52110046...

Page 30: ...3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 38 31 40 39 38 37 36 35 34 33 32 4 1 4 4 4 3 4 2 7 7 10 7 9 7 8 7 7 7 6 7 5 7 4 7 3 7 2 7 1 7 3 7 11 7 12 7 13 5 1 5 1 18 19 38 22 28 29 3...

Page 31: ...Screw M10X25 DIN933 88ZN 4 25 52060209 Screw M10X16 DIN933 88ZN 2 26 52060142 Screw M8X40 DIN931 88ZN 1 27 52060118 Screw M8x16 DIN933 88ZN 1 28 52110103 Nut M24 DIN934 8ZN 2 29 52110079 Nut M16 DIN93...

Page 32: ...PROTECTIVE SCREEN Part Order no Description Remarks Qty 1 Protective screen 1 2 52110046 Nut M10 DIN934 8ZN 4 3 52060340 Screw M10X50 DIN933 88ZN 1 4 52200490 Washer M12 DIN 7349 ZN 2 5 52060241 Screw...

Page 33: ...universal shaft 1 2 43402180 Fastener 1 3 52060100 Screw M8X12 DIN933 88ZN 2 4 52200235 Washer M8 DIN9021 58ZN 2 Part Order no Description Remarks Qty 1 43020502 Lower protective screen 1 2 52060225 S...

Page 34: ...JL 450 34 LL ASV TP14IH NK45 SV PLL NK1 W2200 HOF 4 ATP JK LK ACCESSORIES...

Page 35: ...4 IH 30118120 Self releasing pulley max 3 5 t without belt LK2 TK10 54817077 Notched hook NK 1 42381558 Hook NK 45 54824370 Rope drum JK 208 54827019 Skidding chain L 2 0 m JK 248 54827043 Skidding ch...

Page 36: ...JL 450 36...

Page 37: ...without the manufacturer s permission LQVXI FLHQW PDLQWHQDQFH non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs w...

Page 38: ...ler Dealer s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Custom...

Page 39: ......

Page 40: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW...

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