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Farmi Forest CR89, Operation, Maintenance And Spare Parts Manual

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HYDRAULIC CRANE

CR89

OPERATION, MAINTENANCE  

AND SPARE PARTS MANUAL

PLEASE READ THE OPERATING AND MAINTENANCE  

INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE.

FROM MACHINE: CQ00001

TRANSLATION OF THE INSTRUCTION MANUAL

A-EN-271119-ER

Summary of Contents for CR89

Page 1: ...ANE CR89 OPERATION MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE FROM MACHINE CQ00001 TRANSLATION OF THE INSTRUCTION MANUAL A EN 271119 ER ...

Page 2: ...2 CR89 ...

Page 3: ...RSONAL INJURY 12 MAIN PARTS 13 TECHNICAL DATA 14 DIMENSIONS 14 LIFTING REACH 15 LIFTING CAPACITY 15 LIFTING 16 GENERAL ASSEMBLY AND INSTALLATION INSTRUCTIONS 16 MOUNTING THE CRANE ON THE SUPPORT LEGS 17 MOUNTING THE CRANE TO A TRACTOR THREE POINT LINKAGE 18 LEC CONTROL VALVE INSTALLATION 18 HYDRAULIC SYSTEM CONNECTION 19 RELEASING PRESSURE FROM THE RETURN HOSE 20 INSPECTION PRIOR TO USE 20 TEST RU...

Page 4: ...E 27 LUBRICATION 28 LUBRICATION POINTS 29 HYDRAULIC OIL CHANGE 30 HYDRAULIC OIL REQUIREMENTS 30 DISPOSAL OF THE MACHINE 30 TROUBLESHOOTING 31 200004411 HYDRAULIC SUPPORT LEGS 32 CR89 34 CR89 SLEWING AND COLUMN 36 CR89 FOLDING BOOM 38 TIMBER GRAPPLE PTK024 CR600 42 WARRANTY 45 PRODUCT REGISTRATION FORM 46 ...

Page 5: ... Ahmolantie 6 FIN 74510 IISALMI Finland Commercial name Farmi Machine denomination Hydraulic crane Machine type CR89 Machine series number This machine meets all technical standards and safety regulations of EU Machinery Directive 2006 42 EY and its amendments Iisalmi 27 11 2019 Place date Ilkka Kuuramaa EC DECLARATION OF CONFORMITY Original declaration of conformity ...

Page 6: ...ion Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all safety instructions and procedures CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail fax or e mail All implemented suggestions for improvements will be rewarded PRODUCT WARRANTY Farmi ...

Page 7: ...can jump as much as 5 metres from a power line 3 Never go near power lines No part of the crane should ever be allowed to go closer to overhead po wer lines than the minimum safety distance not even accidentally Familiarise yourself with the mini mum safety distance specified in local electrical safety regulations 4 If it is difficult to comply with minimum safety dis tance regulations when workin...

Page 8: ... Please read the operating instruc tions carefully before using main tenance or repairing the machine Observe all operating and safety instructions when ever using the machine 1 Familiarize yourself thoroughly with the use operation and controls of the machine and its equip ment before starting 2 Familiarize yourself with the capacities and limitations of the machine and its equipment 3 Do not use...

Page 9: ... circumstan ces that may arise during operation of the machine The machine s operator must have constant unobstructed visibility of the work area If this is not possible the operator must work with an as sistant 1 Depending on the machine s type it will have diverse safety devices and protectors These are meant to protect the machine and its operator and they must never be removed or altered Never...

Page 10: ...ad time to reach its operating temperature SAFETY INSTRUCTIONS FOR HYDRAULIC CIRCUITS 1 Work on hydraulic equipment may only be carried out by professional hydraulic engineers 2 Be cautious when using the equipment in cold conditions 3 Check the machine for leaks Do not use the machine if there is a leak from any system Check all hydraulic hoses particularly those which are bent during use and rep...

Page 11: ...ac turer beforehand and have the suitability of your equipment for the operation with biodegradable oil confirmed by him before such oil is used 16 Store the oil in sealed containers provided by the manufacturer Try to transfer the oil directly from its container into the tank 17 If the oil must be passed through other containers ensure that they are completely clean Caps funnels sieves and fillin...

Page 12: ...fety distances cf table If the machine comes into contact with a power line do the following 1 Call for assistance immediately and ensure that no one enters the danger zone 2 If you are outside the machine do not touch any part of the machine 3 If you are inside the machine leave it by JUMPING OUT When you jump make sure both feet touch the ground at the same time Do not touch the vehicle or the g...

Page 13: ...S 1 Slewing device 2 Column 3 Lifting boom 4 Folding boom 5 Extension boom 6 Lifting cylinder 7 Folding cylinder 8 Extension cylinder 9 Cross link rotator 10 Grapple 11 Grapple cylinder 12 Hydraulic support legs 13 Support leg cylinder 14 Control valve ...

Page 14: ...g torque kNm 19 Slewing angle o 380 Weight kg 1210 Cross link CL8045 Rotator CR600 Grapple PTK024 Lifting cylinder Ø115 70 Folding cylinder Ø100 56 Extension cylinder Ø50 35 Recommended pump capacity l min 60 120 excluding link rotator grapple and valve We reserve the right to make changes and revise the data without prior notice ...

Page 15: ...15 CR89 9 8 0 1 2 3 4 5 6 7 0 1 2 3 1 2 3 4 5 6 7 8 9 10 10 11 3 4 5 6 7 8 9 m 1460 760 460 630 540 930 1180 kg 190 bar CR89 LIFTING REACH LIFTING CAPACITY ...

Page 16: ...cation where people might be GENERAL ASSEMBLY AND INSTALLATION INSTRUCTIONS Read the assembly and installation instructions before beginning as sembly and installation Improper assembly and installation can result in dangerous situations when using the crane Failure to follow the manufacturer s assembly and installation instructions can pose a hazard to the user and void the warranty If the crane ...

Page 17: ... screws after the first test run and first work day ATTENTION MOUNTING THE CRANE ON THE SUPPORT LEGS 1 Clean the threads and check the size and property class of the mounting screws see figure 2 Mount the crane on the support leg frame with six 6 M24x2x120 hex screws A two M24x2x90 hex screws B and six locking nuts C Tighten to 650 Nm ...

Page 18: ...at no personnel are between the trac tor and crane Climb into the tractor cab and lower both support legs carefully until the crane rises to the right height Exercise extreme caution the crane is not coupled to the tractor s three point linkage Never operate the crane valve from anywhere else than the cab 7 Lock the lower link arms stabilizers Ensure that the pressure and return hose is connected ...

Page 19: ...irected to the pressure connection of the crane s control valve Check the tractor instructions for use of the double acting hydraulics outlet 6 Ensure that the pressure and return hose quick couplings are locked during installation 7 The hydraulic pressure controlled valve also has another return hose which should be connected to the free return line Filtering counterpressure is pro hibited 8 CAUT...

Page 20: ... quick coupling from opening If necessary the pressure can be released as follows Open the quick coupling carefully until the oil begins to drip out of the coupling Let the pressure drop slowly INSPECTION PRIOR TO USE 1 Check the oil level of the hydraulic oil reservoir 2 Ensure that the 1 2 quick coupling is locked 3 Do not pressurise the hydraulic system until the cont rol valve s 1 2 quick coup...

Page 21: ...minutes 5 Lower the support legs 6 Test the crane movements one cylinder at a time running them carefully to their full extensions and back again until the movements are smooth 7 Check and if necessary repair any leaking couplings after the test run 8 Check and if necessary tighten the mounting screws on the crane and support leg frame 9 Check the hydraulic oil level and if necessary refill Even t...

Page 22: ...When driving from one area to another keep the total overhead clearance of the crane trailer combination in mind such as at bridges or near power lines The support legs are not intended for lifting loads Only use the support legs to provide additional support for the vehicle The boom must never be run quickly out to its full extension Always exercise extreme caution when working near power lines O...

Page 23: ... heavy loads and turning the crane to the side When using the extension boom ensure that the extension does not strike any obstacles while being extended With regard to the durability and safety of the crane we recommend that loading be done as shown in the figures MOVING THE TRAILER CRANE COMBINATION When moving the combination the grapple must not be up in the air support it on the trailer frame...

Page 24: ...thin the demounting area and the storage site will not pose a danger to others 3 First lower the tractor lower link arms all the way down Then lower the support legs and place the crane on the ground to rest on its support legs 4 Rotate the boom assembly straight back 5 Lower the boom end to the ground The grapple should be turned onto its side Ensure that the hoses do not get caught between movin...

Page 25: ...r Any adjuster plates used with the sliding parts must also be reinstalled in the same places BUSHINGS REPLACEMENT A suitable installation arbor must be used to install bushings Ensure that the lubrication eyelet is aligned with the nipple Fill any grease pockets in the bushing with vaseline PRESSURE MEASUREMENT Adjustments are always made with a pressure gauge ins talled The main pressure measure...

Page 26: ...Grapple Mounting the grapple to the rotator Grapple linkage Lubrication 6 grease nipples Both ends of the grapple cylinder Lubrication 2 grease nipples Support legs and support leg frame Check the condition of the cylinder bearings Support leg joints Lubrication 2 grease nipples Both ends of the support leg cylinders Lubrication 4 grease nipples GEAR RACKS ADJUSTMENT 1 Control gear racks after eve...

Page 27: ...6 Release and remove oil change bolt from top of slewing housing pos 2 fig A 7 Remount lower bolt to oil change port pos 1 fig A 8 Fill up the slewing device with appropriate oil 9 Remount and tighten top bolt to oil change port pos 2 fig A Oil level has to be up to the lower edge of bolt hole During the first oil change open turning house base cover mounted with 4 bolts and remove accumulated par...

Page 28: ...he use of the correct hydraulic oils and lubricants Use the appropriate lubricants like HP 2 Longlife Grease Beacon EP2 Multipurpose GR Moly Mobilux EP2 Mobil Grease MP Special Energrease LS EP2 or similar Lubrication point Qty Action Interval h Notes Slewing device 1 Bearings A 1 Greasing 8 2 molybdensulfide 2 Slewing device F 1 Oil 2000 Addinol STOU SAE 80W90 Booms 3 Joint C 7 Greasing 8 2 molyb...

Page 29: ...29 CR89 A F G B C B H E D I C B B 6 C B LUBRICATION POINTS ...

Page 30: ...es for lubrication rust protection and defoaming DISPOSAL OF THE MACHINE When the operating life for the machine has come to an end it must be disposed by using the methods which are the least hazardous for the environment Follow the next instructions 1 Organize the machine to a scrap processing company where it can be crushed under super vision If the machine cannot be taken to a scrap processing...

Page 31: ...r bleeding Faulty pump Change or repair the pump Faulty relief valve or shock valves Change the relief valve or shock valves Faulty control valve Change or repair the valve Faulty cylinders or seals Check the cylinders and change the seals CRANE MOVEMENTS ARE JERKY Air in hydraulic system Check oil level bleed air from system Not enough oil Check there are no obstructions or leaks on the inlet sid...

Page 32: ...32 CR89 15 14 16 7 9 5 4 13 6 7 1 8 3 12 11 10 4 2 8 3 35 650 650 17 18 19 20 WRENCH SIZES 19 22 36 46 19 200004411 HYDRAULIC SUPPORT LEGS ...

Page 33: ...ing pin 8X50 DIN1481 4 9 33380148 Pin D50 2 10 43380229 Washer 2 11 52115243 Crown nut ST8 8ZN M30 DIN937 2 12 52813151 Cotter pin ZN 5X50 DIN94 2 13 52444820 Elbow fitting R3 8 90º directable 4 14 54815147 Shackle 4 15 200004199 Steel rope D8 L 600 mm 2 16 200004201 Fastening plate 2 17 52070224 Hex socket cap screw ST10 9ZN M24x2x90 DIN 912 6 18 200003883 Washer ST10 9ZN M24 DIN 6916 8 19 521172...

Page 34: ...34 CR89 CR89 28 10 9 24 22 8 28 8 23 21 3 27 21 4 6 21 21 27 7 5 20 14 28 11 11 28 2 20 28 12 16 17 26 25 11 15 13 19 18 23 18 24 13 12 1 20 19 18 22 18 29 30 ...

Page 35: ...10 Joint arm 1 11 Pin 3 12 Pin 2 13 Pin 2 14 Pin 1 15 Pin 1 16 Hydraulic pipe 15 mm 2 17 Hydraulic pipe 15 mm 6 18 Washer 50x74x5 4 19 Washer 61x74x5 2 20 Plain bearing L60 4 21 Plain bearing L50 8 22 Plain bearing L30 4 23 Crown nut 45x1 5 2 24 Crown nut 50x1 5 2 25 Lock screw M8 L35 DIN 603 12 26 Lock nut M8 DIN 985 12 27 Hex socket cap screw M16x30 ISO 7380 2 28 Hex socket cap screw M12x25 ISO ...

Page 36: ...36 CR89 21 7 10 5 6 4 13 12 20 22 15 17 16 8 14 18 9 19 11 1 2 3 CR89 SLEWING AND COLUMN ...

Page 37: ...e 2 7 Cover 1 8 Gear rack 2 9 Spherical roller bearing 1 10 Nut M100x2 1 11 Plain bearing 1 12 O ring 30 2 13 O ring 38 2 14 Seal ring 4 15 Seal ring 4 16 Seal ring 4 17 Ring 90x12 8x3 4 18 Plug M18 x 1 5 2 19 External circlip ø170x4 0 DIN 472 1 20 Hex socket cap screw M12x45 DIN 912 32 21 Hex socket cap screw M12x20 DIN 7991 4 22 Spring washer M12 DIN 127 B 32 ...

Page 38: ... 15 30 58 19 55 53 63 18 38 41 42 48 32 28 9 29 16 31 14 17 12 10 11 13 49 17 50 39 16 37 36 40 43 44 6 55 53 4 52 45 33 27 8 56 54 2 5 50 31 20 22 24 21 23 26 61 47 62 18 35 7 25 50 51 60 57 51 46 1 56 54 64 59 61 CR89 FOLDING BOOM ...

Page 39: ...0 1 16 Sliding piece fastener 2 17 Bolt 2 18 Screw 8 19 Chain fastener 2 20 Hydraulic pipe 15 mm 1 21 Hydraulic pipe 15 mm 1 22 Hydraulic pipe 15 mm 1 23 Hydraulic pipe 15 mm 1 24 Hydraulic pipe 15 mm 1 25 Extension cylinder 60 40 1700 1 26 Pipe holder 2 27 Bearing 2 28 Plain bearing 2 29 Pin 179 1 30 Pin 160 1 31 Pin 142 2 32 Roller 2 33 Hose roller 2 34 Sliding part 2 35 Sliding part 2 36 Slidin...

Page 40: ...380 6 51 Hex socket cap screw M10x25 ISO 7380 5 52 Hex socket cap screw M12x45 ISO 7380 2 53 Washer M12 DIN 125 8 54 Washer M10 DIN 125 6 55 Hex screw M12x25 DIN 933 4 56 Hex screw M10x14 DIN 933 6 57 Hex screw M8x80 DIN 931 2 58 Hex socket cap screw M12x40 DIN 7991 4 59 Lock nut M10 DIN 985 4 60 Lock nut M12 DIN 985 4 61 Lock nut M8 DIN 985 10 62 External circlip DIN 471 30 x 1 5 4 63 Split pin 5...

Page 41: ...41 ...

Page 42: ...42 CR89 8 7 6 5 4 3 1 14 1 13 1 12 1 11 1 10 1 1 1 3 1 4 1 2 1 9 1 8 1 7 1 6 1 5 1 8 1 9 1 11 1 12 1 13 1 9 1 9 1 8 2 7 7 7 7 TIMBER GRAPPLE PTK024 CR600 ...

Page 43: ...8 54562517 Plain bearing 2 1 9 54562509 Plain bearing 2 1 10 43501540 Pin 60x115x118 mm 1 1 11 43501450 Pin 60x74x115 mm 2 1 12 43501430 Pin 60x84x115 mm 2 1 13 43501470 Pin 60x107x115 mm 2 1 14 Farmi Forest sticker 1 2 03598290 Hose kit 1 2 1 03598270 Hose assembly L 0 65 2 3 52450152 Straight thread connector 2 4 52200078 Washer ST5 8ZN M16 DIN125 8 5 52062148 Hex screw ST8 8ZN M16X70 DIN931 4 6...

Page 44: ...44 ...

Page 45: ...ut the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be conducted by Farmi Forest Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manufac turer within 30 days of receipt of the produc...

Page 46: ...dress Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail Product and type Serial number PRODUCT REGISTRATION FORM ...

Page 47: ...ier Land und Forstmaschinen Werksvertretungen u Import GmbH Am Schönbühl 9 D 92729 Weiherhammer Tel 0049 9605 92433 12 info meier forsttechnik de meier forsttechnik de Germany West Forst und Technik Anröchte GmbH Wachtstrasse 9 11 59609 Anröchte Altengeseke Tel 49 2927 91910 info forst und technik de forst und technik de Hungary Biomassza Magyarország Kft 13 Munkácsy str H 6412 Balotaszállás Tel 3...

Page 48: ...ekarma com tr Farmi Forest representatives Eastern Europe Belarus TIGER Ltd Kozlova Lane 25 17 Minsk 220037 Tel 375 17 237 92 39 tigers tut by tiger by Estonia Melit AP Oü Punane 6 311 13619 Tallinn Tel 372 6384 336 info melit ee melit ee Latvia Sia Heta Izstāžu komplekss RĀMAVA Vadlauči Ķeka vas novads LV 1076 Riga Tel 371 29400713 info heta apollo lv heta lv Lithuania UAB MMC Forest Plungés g 43...

Page 49: ...as gmail com sweca com Mexico Gafmex Grupo Acción Forestal Carretera Federal México Cuenavaca KM 63 3 Col EI Mirador 62510 Huitzilac Tel 52 777 311 7248 contacto gafmex com gafmex com USA Northeast Implement 460 Halsey Valley Rd Spencer N Y 14883 Tel 888 589 6160 northeastimplement com Ile de la Reunion Foucque Materiels 1 Rue de l adour 97441 Sainte Suzanne Tel 02 62 46 28 24 Fax 02 62 46 21 85 f...

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Page 52: ...Farmi Forest Ahmolantie 6 74510 IISALMI FINLAND 358 0 17 832 4400 info farmiforest fi ...

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