Farmi Forest Corporation CR40 Operation, Maintenance And Spare Parts Manual Download Page 1

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Farmi Forest Corporation

Ahmolantie 6

FIN-74510 Iisalmi, Finland

Tel. +358 (0)17 83 24 400

[email protected]

www.farmiforest.fi

CR40

P R O F I

S TA N D A R D

OPERATION, MAINTENANCE AND SPARE PARTS MANUAL

58233320 A-EN-191016-ER

READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY

BEFORE USING THE MACHINE

FROM MACHINE: CK0001

HYDRAULIC CRANE

TRANSLATION OF THE INSTRUCTION MANUAL

Summary of Contents for CR40

Page 1: ...info farmiforest fi www farmiforest fi CR40 P R O F I S TA N DA R D OPERATION MAINTENANCE AND SPARE PARTS MANUAL 58233320 A EN 191016 ER READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE FROM MACHINE CK0001 HYDRAULIC CRANE TRANSLATION OF THE INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...CS 18 CONNECTING THE ON OFF VALVE 19 PRESSURE RELIEF VALVES 20 TESTING THE STABILITY 21 DETERMINING THE STAND STABILITY BY CALCULATION 21 MAINTENANCE 22 TROUBLE SHOOTING 25 LUBRICATION 26 ANNUAL INSPECTION RECORD 27 INSTALLATION INSPECTION RECORD 28 200000575 CR40 30 200000535 SLEWING DEVICE AND COLUMN 32 200002521 LIFTING BOOM 34 200000533 FOLDING BOOM 36 200001719 ROTATOR CR300 W25A25 38 2000017...

Page 4: ...e in the optimal manner Although you have experience in using this kind of machinery read the operation and maintenance instructions carefully since they include information enabling efficient and safe operation Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all safety instructions and...

Page 5: ...r Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC and the EMC Directive directive relating to electromagnetic compatibility 2004 108 EC The following harmonized standards have been applied for the conceptional design of the machine EN 12999 EN ISO 12100 EN ISO 4413 EN ISO 13857 EN ISO 4254 1 EN 60204 1 Iis...

Page 6: ...Registration form within 30 days after the receipt of the product to get full product warranty and additional information on your product If it is not possible for you to register via internet please register as follows Complete the registration form on the last pages of this manual and return it to us within 30 days after the receipt of the product ...

Page 7: ... untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine STARTING Familiarize yourself thoroughly with the use opera tion and controls of the machine and its equipment before starting Familiarize yourself with the capacities and limita tions of the machine and its equ...

Page 8: ...r altered Never start up or use the machine without all the safety devices and protectors in place Also check the uni versal joint s safety equipment and joins Never insert any body part into the machine with the engine running If any faults arise that may jeopardize occupational safety turn off the machine During operation the machine s operator is res ponsible for safety in the whole work area W...

Page 9: ...e that all joins are tight and that the lines are not damaged Check that all protective caps and filler caps are closed properly Check the hose sheathing for damage 4 Check that all hose connectors lengths and qualities comply with applicable requirements When replacing or repairing hoses use original parts or hoses and connectors recommended by the manufacturer Check particularly that the pressur...

Page 10: ...him be fore such oil is used 16 Store the oil in sealed containers provided by the manufacturer Try to transfer the oil directly from its container into the tank 17 If the oil must be passed through other containers ensure that they are completely clean Caps fun nels sieves and filling holes must also be clean 18 Never store oil outdoors as water could condense in it 19 Always dispose of oil in a ...

Page 11: ...booms sag slowly When working in the proximity of live wires always adhere to the given safety distances cf table Take particular care when lifting heavy loads and turning the loader to the side Never use the loader for towing Do not run the machine s movements to their ex tremes at full speed If the vehicle assembly falls over do not jump out of the vehicle If the booms sag down under excess load...

Page 12: ...ly attached to the machine Missing safety plates labels must be replaced immediately STICKERS AND PLATES 1 Machine plate CR40 200002497 2 Danger area 20 m 40146720 3 Farmi Smart 20002509 4 Sticker CR40 200002517 5 MInimum distance 40146730 6 Lifting capacity 200002556 ...

Page 13: ...ht without equipment kg 4 m 6 7 m 705 445 Slewing torque kNm 11 6 Weight with equipment kg 735 Hydraulic support legs weight kg 295 Recommended pump capacity l min 30 60 Working pressure bar 180 Directional control valve standard accessory On Off HPC Hydraulic support legs with 3 point linkage standard ...

Page 14: ...ewing device 2 Column 3 Lifting arm 4 Folding arm 5 Extension boom 6 Lifting cylinder 7 Folding cylinder 8 Extension boom 9 Rotator pendant 10 Grapple 11 Grapple cylinder 12 Mounting rack hydraulic support legs 13 Support leg cylinder 14 Directional control valve ...

Page 15: ...tall the valve using the included bracket at the de sired location paying attention to the direction of the hoses and movement during loading and transferring so that there is no risk of abrasion or clamping The label indicating the safe distance from live conduc tors must be clearly visible during operation Hoses in the operator s cabin must be protected so that the user is not endangered by oil ...

Page 16: ...base TESTING 1 Ensure that the control valve s control levers are in the middle position 2 Connect the oil flow to the crane Let oil flow through the valve for a while 3 Lower the support legs 4 Carefully drive the crane movements one by one to their extreme positions and repeat this until the movements are smooth 5 After testing the crane inspect the joints and repair any leaks 6 Check the mounti...

Page 17: ...hat there are no extra people around and that no danger will be caused to others where the crane is to be stored Pay special attention to the storage location of the control valve ensuring that e g it is out of the reach of children Always switch the pump off before removing the quick coupling between the crane and the vehicle When detaching the crane from the vehicle make sure that there are no p...

Page 18: ...double nipple Connect the tank hose here 2 Plug this hole for the tank hose with R1 4 and R1 2 plugs 3 Tighten the main relief valve by turn so that its pressure is at least 5 10 bar higher than that of the tractor Original tank hose New tank hose Replace the R1 2 plug by a R1 2 double nipple Plug the original hole for the tank hose with a R1 4 taper plug and a R1 2 plug ...

Page 19: ...CR40 19 1 2 3 4 5 6 7 8 1 8 7 6 5 4 3 2 1 2 7 8 CONNECTING THE ON OFF VALVE FOLDING ROTATOR GRAPPLE EXTENSION LIFTING SLEWING SUPPORT LEG LEFT SUPPORT LEG RIGHT RETURN T PRESSURE P out in closed open ...

Page 20: ...MAIN PRESSURE RELIEF VALVE 180 bar BLOCK PRESSURE RELIEF VALVE bar pin locking lever SLEWING 1 185 185 LIFTING 8 185 FOLDING 2 160 185 ROTATOR 7 GRAPPLE 5 EXTENSION 4 90 SUPPORT LEG LEFT 3 SUPPORT LEG RIGHT 6 PRESSURE RELIEF VALVES ...

Page 21: ...AND STABILITY BY CALCULATION The crane is considered stable when the stability ratio n calculated from formula below is equal or larger than 1 A Normal distance from cranes turning center to overturning edge B Normal distance from booms end load to over turning edge C Distance from vehicles rear axles center and over turning edge E Normal distance from booms point of support to overturning edge G ...

Page 22: ...ng device Lubricate slide bearings Check oil level Tighten the fastening bolts Adjust racks support bearings Booms Grease slide bearings Lubricate extension s upper and lower surfaces Check sliding bearings and sliding plates Cylinders Lubricate swing bearings Check condition of piston rod and piston rod oil ring Sylintereiden laakereiden tar kistaminen Grapple Grease slide bearings Check grapples...

Page 23: ...s squeezed out Wipe off excess grease SLEWING DEVICE Lubricate the slewing device in accordance with the lubrication instructions BOOMS Keep the axial clearance in the joints as small as possible Do not over tighten Apply grease on the upper and under side of the ex tension The sliding plates are not adjustable Replace worn out sliding plates by new ones The sliding plates must be replaced by new ...

Page 24: ...essure measurements are to be performed at the normal operating temperature and at the normal flow rate The free flow pressure can be read from the ma nometer when the flow of oil is directed through the valve REPAIR WELDING If welding is required for modifying or repairing the crane note the following Theweldermustbequalified weldinggrade3 The re must be no root defects Remove paint and any oil f...

Page 25: ...ET THE PUMP FIXED FAULTY RELIEF VALVE OR SHOCK VALVES CHANGE THE RELIEF VALVE OR SHOCK VALVES FAULTY CONTROL VALVE CHANGE OR GET THE VALVE FIXED FAULTY CYLINDERS OR SEALS CHECK THE CYLINDERS AND CHANGE THE SEALS CRANE MOVEMENTS ARE JERKY AIR IN HYDRAULIC SYSTEM CHECK OIL LEVEL BLEED AIR FROM SYSTEM NOT ENOUGH OIL CHECK THERE ARE NO OBSTRUCTIONS OR LEAKS ON THE INLET SIDE ADD OIL FAULTY PUMP CHECK ...

Page 26: ...es OIL MAKE HYDRAULIC SYSTEM GREASE NIPPLES 10oC 30oC 25oC 10oC BP ENERGOL SHF 46 ENERGOL SHF 32 22 ENERGREASE LS EP2 L21M ESSO UNIVIS N46 UNIVIS N 32 22 BEACON EP2 MULTIPURPOSE GR MOLY MOBIL DTE 16 DTE 15 13 MOBILUX EP 2 MOBIL GREASE MP SPECIAL SHELL TELLUS OIL T46 TELLUS OIL T32 22 ALVANIA EP GREASE 2 TEBOIL HYDRAULIC OIL 46 HYDRAULIC OIL 32 33 SOLID 2 summer SOLID 0 winter UNION TEXACO RANDO OI...

Page 27: ...TE OF CYLINDERS STATE OF CYLINDER GASKETS STATE OF PISTON RODS STATE OF HYDRAULIC HOSES STATE OF HYDRAULIC HOSE STATE OF HYDRAULIC CONNECTORS PROTECTION OF REGULATING VALVE LEVERS TIGHTNESS OF LOADER S FASTENING OPERATION MAINTENANCE AND INSPECTION MANUAL STATE OF SAFETY DISTANCE TABLE STATE OF LOAD SIGN STATE OF MACHINE PLATE HAS INSTALLATION INSPECTION BEEN CARRIED OUT PRESSURE RELIEF VALVE ____...

Page 28: ...eck that valve shafts move smoothly check the amount of hydraulic oil in the tractor check valve table attachment check shielding of hoses in the cabin and shielding of levers check tightness of loader fastening screws cf installation manual 3 During test drive cylinder bleeding determining stand stability test use with allowable load cf loading table loader cabin at various hoist positions loader...

Page 29: ...CR40 29 ...

Page 30: ...R40 30 200000575 CR40 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 4 5 6 7 8 8 9 11 12 12 13 13 13 13 14 15 16 16 16 17 17 18 18 18 18 18 18 18 19 19 20 20 21 21 22 23 ...

Page 31: ... 14 200000415 Sleeve 2 15 52401023 Grease fitting AM6 2 16 52062973 Hex screw ST8 8ZN M12X25 DIN933 5 17 52063591 Hex screw ST8 8ZN M12X35 DIN933 3 18 52200052 Washer ST5 8ZN M12 DIN125 8 19 52117124 Lock nut ST8 8ZN M12 DIN985 3 20 52117306 Lock nut ST8 8ZN M30 DIN985 5 21 52444820 Elbow fitting R3 8 90 o 4 22 200002623 Hose assembly S1 2 S L 5 3 m 2 23 200002625 Hose assembly S3 8 L 5 3 m 3 24 2...

Page 32: ...CR40 32 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 200000535 SLEWING DEVICE AND COLUMN ...

Page 33: ... M8X20 DIN7991 4 14 200000574 Support screw 2 15 52111119 Hex nut ST8 8ZN M30 DIN936 2 16 52081155 Plug ST5 8ZN R3 8 DIN906 2 17 58204610 Plain bearing 2 18 52401023 Grease fitting AM6 1 19 52444820 Elbow fitting R3 8 90o 4 20 52443678 T fitting R3 8 2 21 56520067 Hose assembly S3 8 S L 0 55 m 4 22 43463320 Pipe holder 6X40X184 mm 1 23 43463310 Pipe holder 6X40X188 mm 1 24 52200045 Washer ST5 8ZN ...

Page 34: ...CR40 34 200002521 LIFTING BOOM ...

Page 35: ...0 Plain bearing 2 3 52401015 Grease fitting AR1 8 1 4 200000359 Hose fastener 4 5 52060209 Hex screw ST8 8ZN M10X16 DIN933 8 6 52117108 Lock nut ST8 8ZN M10 DIN985 8 7 200002509 Farmi Smart sticker 2 8 200002517 CR40 sticker 2 9 41014270 Lifting point sticker 4 200002521 LIFTING BOOM ...

Page 36: ...CR40 36 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 29 28 27 26 25 24 23 22 7 9 10 13 12 12 14 14 14 16 21 200000533 FOLDING BOOM ...

Page 37: ...356 Stopper sleeve 4 13 200000357 Cylinder pin 2 14 52230315 External circlip BLACK 25X1 2 DIN471 4 15 58204610 Plain bearing 4 16 52401023 Grease fitting AM6 2 17 200000358 Hose fastener 6x65x150 mm 2 18 52060431 Hex screw ST8 8ZN M6X40 DIN931 8 19 52117066 Lock nut ST8 8ZN M6 DIN985 8 20 52060472 Hex screw ST8 8ZN M8X70 DIN931 1 21 52444820 Elbow fitting R3 8 90o 2 22 52435336 Feed through nippl...

Page 38: ...CR40 38 1 10 9 8 7 6 5 4 3 2 11 16 15 14 13 12 15 13 200001719 ROTATOR CR300 W25A25 ...

Page 39: ...prings included 1 6 200002991 Chamber 1 7 200002992 Seal kit all seal included 1 8 200002993 Lid 1 9 200002994 Hex socket cap screw ST12 9 BLACK M8X65 DIN 912 10 10 200002002 Hex socket cap screw ST12 9 BLACK M8x30 DIN912 2 11 52200037 Washer ST5 8ZN M8 DIN126 2 12 200003163 Extension coupling G3 8 2 13 52390556 Usit seal ring R3 8 8 14 52432028 Double fitting R3 8 4 15 52432010 Double fitting R3 ...

Page 40: ...CR40 40 1 3 2 Part Order no Description Remarks Qty 1 200003014 Frame 1 2 200003015 Upper pin kit 1 3 200003016 Lower pin kit 1 200001717 CROSS LINK WITHOUT BRAKE ...

Page 41: ...1 3 1 2 5 4 Part Order no Description Remarks Qty 1 200003014 Frame 1 2 200003015 Upper pin kit 1 3 200003017 Lower pin kit 1 4 200003018 Brake disc kit 5 200003019 Spring kit 200001712 CROSS LINK WITH BRAKE ...

Page 42: ...3 1 2 5 4 Part Order no Description Remarks Qty 1 200003014 Frame 1 2 200003020 Upper pin kit 1 3 200003017 Lower pin kit 1 4 200003018 Brake disc kit 5 200003019 Spring kit 200001715 CROSS LINK WITH DUAL BRAKE ...

Page 43: ...CR40 43 ...

Page 44: ...CR40 44 6 5 4 3 2 1 1 1 10 1 11 1 12 1 13 1 9 1 8 1 7 1 2 1 6 1 3 1 4 1 5 1 5 1 5 1 5 1 9 1 9 1 10 1 10 1 10 1 10 1 11 1 11 1 11 1 11 1 11 1 11 4 200002801 TIMBER GRAPPLE PTK021S CR300 ...

Page 45: ... Farmi forest sticker 1 1 9 52401015 Grease fitting AR1 8 6 1 10 52060233 Hex screw ST8 8ZN M10X30 DIN933 7 1 11 52117108 Lock nut ST8 8ZN M10 DIN985 7 1 12 56097220 Hydraulic cylinder 70 40 196 1 1 13 52442357 Elbow fitting RK3 8 R3 8 UK 90º 2 1 14 40147370 Machine plate 1 2 56521065 Hose assembly V3 8 S L 0 55 m 2 3 43287945 Adapter sleeve 1 4 200002807 Adapter sleeve 2 5 200002815 Pin 1 6 52840...

Page 46: ...CR40 46 1 10 9 8 7 6 5 4 3 2 11 17 16 15 14 13 12 4 6 13 200001965 HYDRAULIC SUPPORT LEGS 3 POINT LINKAGE ...

Page 47: ...ing AM6 2 6 44082090 Cylinder pin 4 7 44082320 Pin 2 8 52200110 Washer ST5 8ZN M30 DIN126 2 9 52117306 Lock nut ST8 8ZN M30 DIN985 2 10 43492670 Chain 2 11 54815147 Wire rope lock 2 12 52444820 Elbow fitting R3 8 26 04500 06 90º 4 13 54562442 Plain bearing PM 5030 DX CLACIER 4 14 52064673 Hex screw ST10 9ZN M24X2X70 DIN960 2 15 200002080 Hex screw ST8 8ZN M24X90 DIN931 6 16 52200102 Washer ST5 8ZN...

Page 48: ...CR40 48 ...

Page 49: ...out the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be conducted by Farmi Forest Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manufacturer within 30 days of receipt of the produc...

Page 50: ...dress Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail Product and type Serial number PRODUCT REGISTRATION FORM ...

Page 51: ......

Page 52: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Tel 358 0 17 83 24 400 info farmiforest fi www farmiforest fi ...

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